ECU HONDA CIVIC 2002 7.G Manual Online

Hatch
Adjustment
1. Remove the support strut from each side (see page 20-91).
2. RemovetheC-pillartrimfromeachside(seepage20-5'l),andpull downtherearponionoftheheadliner(seepage 20-54). Take care not to bend the headliner excessively.
3. Remove the rear trim panel (see page 20-52).
4, Slightly loosen each bolt and nut.
5. Adjustthe hatch (A) alignment in the following sequence.
. Adjustthe hatch hinges (B) right and left, as well as forward and rearward, using th e elongated holes.'Turnthehatchedgecushions(C),inoroutasnecessary,tomakethehatch(D).fitflushwiththebodyattheside
edges.. Adjust the fit between the hatch and hatch opening by moving the striker (D).
8 x 1.25 mm18 N.m 11.8 kgf.m, 13 lbf.ft)
\
8 x 1.25 mm22 N.m{2.2 kgf.m, 16 lbf.ft}
20-90

7.
Tighten each bolt and nut securely.
Check that the hatch opens properly and locks
securery.
Reinstall the support struts securely.
Reinstall all remaining removed parts.
Apply multipurpose grease to the pivot portion of
the hatch hinges {A) as indicated by the arrows.
9.
10.
Hatch Support Strut Replacement
1.With the help of an assistant, use a flat-tip
screwdriver (A)to pry the support strut clips (B)
from each end of the support strut (C) at the hatch
and body, then release the support strut from the
pivot bolts (D). Do not remove the clips from the
support strut.
Set the clips (A) to the original position, then
reattach the support strut (B) on the pivot bolts (C)
by pushing on the support strut.
2.
D8 x 1.25 mm22 N.m (2.2 kgf.m, 16 lbf ft)
20-91

Fuel Fill Door
Adjustment
1. Remove the nut (A), and remove the fuel fill door
open spring {B).
Slightly loosen the hinge mounting bolts (A).
Adjust the fuel fill door (B) in or out until it's flush
with the body, and up or down as necessary toa^rr.li7a tha n.nc
Tighten the hinge mounting bolts.
Reinstallthe fuel fill door spring.
Check that the fuel f ill door opens properly and
locks securely, and check that the rear of the door is
flush with the body.
5x0.8mm1.8Nm(0.18 kgf.m,1.3 rbf.ft)
2.
3.
5.
6.
>t=- r'
7. Apply multipurpose grease to each location
indicated by the arrows.
8.Apply body paint to the hinge mounting bolts and
around the hinges,
20-93

Cowl Covers Replacement
1. Remove the windshield wiper arms (see page 22-145).
2. Remove the windshield side trim from both sides (see step 2 on page 20-19).
3. Pullthe hood rear seal (A) away from the cowl covers, then remove it, and using a clip remover, detach the clips(B) from the cowl covers. Take care not to scratch the cowl covers.
Fastener Locations
B> rClip,3 C>:Clip,8
:- ::::
= - --::;-:
4.Detach the clips (C) by carefully pulling the passenger's cowl cover {D) upward, to release the hooks {E), and pull
out the cover forward to release the hooks (F), then remove the cover. Take care not to scratch the body,
Detach the clips (C) by carefully pulling the driver's cowl cover (G ) upward. and pull out the cover forward to
release the hooks (H), then remove the cover. Take care not to scratch the body.
Installthe covers in the reverse order of removal, and note these items:
. Replace any damaged clips.. Push the clip portions into place securely.. Reinstall both windshield side trim properly (see step 26 on page 20-24).
20-95

1.
Roof Molding Replacement
Apply protective tape to the body (A). Using a
flat-tip screwdriver wrapped with protective tape(B), pry up on the roof molding (C). Take care not to
scratch the bodv.
Pull up and slide the roof molding to release the
front bracket (D) from the pin (E).
Pull up the front portion of roof molding.
4, Pull up and release the rear bracket (A)from the pin
(B), then remove the roof molding (C).
Install the molding in the reverse order of removal,
and note these items:
. Take care not to damage the windshield molding.. Make sure the roof molding is installed securely.
5.
..:.::.l. g
20-97

Exterior Trim
\
Rear License Trim Replacement
NOTE: Put on gloves to protect your hands.
1. Remove the hatch lower trim panel (see page 20-
2. On inside the hatch. remove the bolts securing the
rear license trim (A) and hatch lock cylinder (B).
Fastener Locations
> : Bolt,2
-)
6x1.0mm9.8 N.m (1.0 kgf.m,7.2lbf.ftl
20-98
3. From inside the hatch, release the clips (A, B)while
holding the rear license trim (C), then remove lhe
trim, Take care not to scratch the hatch.
Fastener Locations
A>:Clip,2 B>:Clip.2
\!-
cHl €:t+
Installthe trim in the reverse order of removal, and
note these rtems:
. Replace any damaged clips.. Push the clip portions into place securely.
4.

Hatch Spoiler Replacement
NOTE: Put on gloves to protect your hands.
'l. Remove the hatch upper trim (see page 20-53).
2. Remove the high mount brake light (see page 22-
82).
3. From inside the hatch, remove the bolts {A} and
nuts (B).
Fastener Locaiions
A>: Bolt,2 Bar Nut,
fi'f$t-- /,fluLt* v_/
5x1.0mm9.8Nm(1.0 kgf.m.7.2 lbf.ft)
$.A
4. From inside the hatch, release the clips, whilepulling the hatch spoiler (A) away, and release the
fasteners (B), then remove the spoiler. Take care
not to scratch the body.
Fastener Locations
>: Clip. 2
t
Installthe spoiler in the reverse order of removal,
and note these items:
Replace any damaged clips.
Replace any damaged fasteners. Before
installing the fastener to the spoiler, clean the
spoiler bonding surface with a sponge
dampened in alcohol. Glue the fastener with
adhesive tape (3M 5671, or equivalent)to the
spoiler.
Push the clip and fastener portions into place
securely.
5.
20-99

Fenderwell
Front Inner Fender Replacement
NOTE: Take care not to scratch the body.
1, Remove the front inner fender (A).
-1 On the back ofthe wheel arch, remove the screws (B).
-2 From underthefront bumper(C), removethescrew (B) secu ring the front bumper. splash shield (D), andfront
inner fender, and remove the clip (E) securing the front air spoiler, front bumper, and front inner fender.-3 Fromthewheel arch, remove the clips {F, G) securing the front inner fender (and splash shield) onthebody.-4 Release the hook (H) ofthe splash shield,then removethefront innerfender.
Fastener Locations
B):Screw,4 E>:Clip,1 F >:Clip, 1 G):Clip,8
0*€
,w
s
2.Install the inner fender in the reverse order of removal, and note these items:
. Replace any damaged clips.. Push the clips into place securely.
20-102

Front Fender Fairing Replacement
1.Remove the front inner fender as necessary (see
page 20-1O21.
Open the front door. From outside the door,
remove the upper clip (A), and from inside the door,
remove the lower clip (A) securing the front fender
fairing (B) and front fender (C).
Fastener Locations
A>:Clip,2
J \
3. From the wheel arch, remove the clip (A), and
release the clip (B), then remove the front fender
fairing (C).
Fastener Locations
A>: Clip, 1 B >: Clip, 1
J*.' -@
Install the fender fairing in the reverse order of
removal, and note these items:
. Replace any damaged clips.. Route the side turn signal lightharness(A)
through the slit (B) of the front fender fairing (C).
. Before installing the clips ofthe door upper and
lower ponions, install the front fender fairing (A)
to the front fender (B) properly as shown.. Push the clips into place securely.
o --____--
4.
20-103

Fenderwell
(Fuel Pipe Protector Replacement
1.Remove the clips, then remove the fuel pipe
protector (A). Take care not to scratch the body.
Fastener Locations
> : Clip, 4
4
Installthe protector in the reverse order of removal,
and note these items:
. Replace any damaged clips.. Push the clips into place securelv.
20-104
Rear Air Outlet Replacement
1. Remove the rear bumper (see page 20-86).
Installthe air outlets by pushing on the hook
portions untilthe hooks snap into place.
rne rear atr
the body.