radiator replace HONDA CIVIC 2003 7.G Owner's Manual

PGM-FISystem
aDTC Troubleshooting (cont'dl
10. Check for continuity between the secondary HO2S(Sensor 2) 4P connector terminal No. 2 and bodygrou nd.
SECONDARY H02SISENSOR 2) 4P CONNECTOR
Terminal side of male terminals
ls there continuity?
YES-Repair shon in the wire between the ECM(E2) and the secondary HO2S (Sensor 2). t
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I|
11-66
DTC P0138: Secondary HO2S (Sensor 2)
Circuit High Voltage
1. Resetthe ECM {see page'11-4).
2. Startthe engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Check the secondary HO2S (Sensor 2) output
voltage at 3,000 rpm with the scan tool.
ls thete 1.0 V or morc?
YES Go to step 4.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
4. Turn the ignition switch OFF.
5. Disconnect the secondary HO2S (Sensor 2) 4P
connector.
Connect secondary H02S (Sensor 2) 4P connector
terminals No. 1 and No. 2 with a jumper wire.
SECONDARY HO2S{SENSOR 2) 4P CONNECTOR
JUMPER WIRE
SG3 (PNKISHO25 (WHT/RED)
Terminal side oJ male terminals
7. Turn the ignition switch ON (ll).

8.Check the secondary H02S (Sensor 2) output
voltage with the scan tool,
ls there 1.0 V ot mote?
YES-Go to step 9.
NO Replace the secondary HO2S (Sensor 2).1
Turn the ignition switch OFF.
Connect ECM connector terminals E2 and E4 with a
JUmper wrre.
ECM CONNECTOR E 131PI
Wire side of female terminals
Turn the ignition switch ON (ll).
Check the secondary HO2S (Sensor 2) output
voltage with the scan tool.
ls there 1.0 V or more?
YES Update the ECM if it does not have the latest
soflware, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM. replace the
original ECM.I
NO Repair open in the wire between the ECM (E2,
E4) and the secondary HO2S {Sensor 2).I
9.
10.
11.
12.
JUMPER WIRE
3.
DTC P0139: Secondary HO2S (Sensor 2l Slow
Response
1. Resetthe ECM (see page 11-4).
Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
Check the secondary HO2S (Sensor 2) output
voltage at 3,000 rpm with the scan tool.
ls thete 0.3- 0.8 V, fot 2 minutes?
YES Replace the secondary HO2S (Sensor 2).!
NO- lntermittent failure, system is OK at this time.
Check for poor connections or loose terminais at
the secondary HO2S (Sensor 2) and at the ECM.I
11-67

PGM-FI System
DTC Troubleshooting (cont'dl
DTC P0171: Fuel System Too Lean
DTC P0172: Fuel System Too Rich
NOTE: lf some of the DTCS listed below are stored at
the same time as DfC PO17'l and/ot PO172,
troubleshoot those DTCS first, then recheck for P0171
andlot P0112.
P0107, P0108. P1 128. P1 129: Manifold absolute
pressure (MAP) sensor
P1 162. P1 166, P 1 167: 4,,/F sensor (Sensor 1 ) heater
P0137, P0138: Secondary HO2S (Sensor 2)
P014'l: Secondary HO2S (Sensor 2) heater
P1259: VTEC system
1. Check the fuel pressure (see page 11-'145).
ls luel pressure OK?
YES Go to step 2.
NO Check these items:
. lf the pressure is too high, replace the fuel
pressure regulator (see page 11-152).1. lf the pressure istoo low.checkthefuel pump,
the fuel feed pipe, the fuel filter, and replace the
fuel pressure regulator (see page 11-152).I
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
11-70
3. Turn the ignition switch OFF.
4. With a vacuum pump, apply vacuum to the
evaporative emission (EVAP) canister purge valve
(A) from the evaporative emission (EVAP) canister
side.
' A973AX-041-XXXXX
Does it hold vacuum?
YES-Check the engine valve clearances and adjust
if necessary, lf the valve clearances are OK, replace
the injectors (see page 1 1-1 1 1).1
NO-Replace the EVAP canister purge valve.l

DTG P0325: Malfunction in Knock Sensor
Circu it
1. Reset the ECM (see page 11-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on,
then let it idle.
3. Hold the engine at 3,000-4,000 rpm for at least
60 seconds.
ls DTC P0325 indicated?
YES-Go to step 4.
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the knock sensor and at the ECM.I
4. Turn the ignition switch OFF.
5. Disconnect the starter subharness 6P connector.
6. Check for continuity between ECM connector
terminal Ag and body ground.
ECM CONNECTOR A 131P)
Wire side of lemale terminals
ls there continuity?
YES-Repair short in the wire between the ECM(A9) and the starter subharness 6P connector.l
NO Go to step 7.
7. Connect staner subharness 6P connector terminal
No. 5 to body ground with a jumper wire.
8.
STARTER SUAHARNESS6P CONNECTOR
l1l213ll,/l5l6l._
KS IJUMPER|RED/BLU) IW|REI
Wire side of female terminals
Check for continuity between body ground and
ECM connector terminal A9.
9.
ECM CONNECTOR A {31PI
Wire side of female terminals
ls there continuity?
YES-Go to step 9.
NO Repair open in the wire between the ECM (A9)
and the starter subharness 6P connector.l
Check the starter subharness between the 6P
connector and the knock sensor for an open or
short. lf it's OK, substitute a known-good knock
sensor and recheck.
ls DTC P0325 indicated?
YES Update the ECM if it does not have the latest
software. or substitute a known-good ECM, then
recheck {see page '11-6). lf the sym ptomlindication
goes away with a known good ECM, replace the
original ECM.I
NO Replace the original knock sensor and/or
sta rte r subharness.l
11-77

DTG Pl106: BARO Sensor Range/Perfomance
Problem
1. Reset the ECM (see page 11-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on,
then let it idle.
Test-drive with the transmission in 4th gear.
Accelerate for 5 seconds using wide open throttle.
Check for a Temporary DTC with the scan tool.
Is Temporary DTC Pl106 indicated?
YES-Update the ECM if it does not have the latest
software, or substitute a known-good ECM. then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM. !
NO Intermittent failure, system is OK at this
time.I
DTC Pl107: BARO Sensor Circuit Low Voltage
DTC Pl108: BARO Sensor Circuit High
Voltage
1. Reset the ECM {see page 1 1-4).
2. Turn the ignition switch ON (ll).
ls DTC P1107 or P1108 indicated?
YES-Update the ECM if it does not have the iatest
software, or substitute a known-good ECI\4, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECI\4.I
NO- Intermittent failure, system is OK at this
trme.l
11-83

PGM-FI System
DTC Troubleshooting (cont'dl
DTC Pl163: Ay'F Sensor (Sensor 1 ) SlowResponse
NOTE: lf DTC P1162 is stored at the same time as DTC
P1163. troubleshoot DTC P1162 first, then recheckfor
DTC P1163.
1. Reset the ECM (see page 1 1-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Test-drive under the following conditions:
. 55 mph (89 km/h) steady speed' Transmission in sth gear' Until the Ay'F sensor readiness code or
Temporary DTC Pl163 comes on
4. Check for a Temporary DTC with the scan tool.
ls Temporary DTC P 1163 indicated?
YES Replace the Ay'F sensor (Sensor 1).I
NO Intermittent failu re, system is OK at this time.
Check for poor connections or loose terminals at
the A'lF sensor (Sensor 1 ) and at the ECM. t
11-88
DTC Pl164: A,/F Sensor (Sensor 1) Circuit
Range/Performance Problem
1. Resetthe ECI\4 (see page 1t-4).
2. Start the engine. Holdtheengineat3,000 rpmwith
no load (in neutral) until the radiator fan comes on,
3. Test-drive in 3rd gear. Starting at 1,600 rpm,
accelerate using wide open throttle for at least
5 seconds. Then decelerate for at least 5 seconds
with the throttle completely closed until the A,/F
sensor readiness code is set to complete or
Temporary DTC P1 164 comes on.
4. Check for a Temporary DTC with the scan tool.
ls Temporary DTC P1164 indicated?
YES- Replace the A,,/F sensor (Sensor 1). I
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the Ay'F sensor relay, at the Ay'F sensor (Sensor 1),
and at the EcM.l

VTEC/VTC
DTG Troubleshooting
DTC P0010: WC Oil Control Solenoid ValveMalfunction
1. Resetthe ECM (see page 11-4).
2. Start the engine. Hold the engine at 3,000 rpm withno load (in neutral) until the radiator fan comes on,
then let it idle.
3. Test-drive at a steady speed between 20-40 mph(30-60 km/h) for 10 minutes.
ls DTC P0010 indicated ?
YES Go to step 4.
NO- Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the VTC oil control solenoid valve and at theECM.I
4. Turn the ignition switch OFF.
5. Disconnect the ECM connector B {24P).
6. Measure resistance between ECrU connector
terminals B1 and 823.
ECM CONNECTOR B I24P)
Wire side of female terminals
ls there 6.75 8.25 Q ?
YES Go to step 1 1.
NO Go to step 7.
7. Disconnect the VTC oil control solenoidvalve2P
connector.
11-118
8. Measure resistance between VTC oil control
solenoid valve 2P terminals No. 1 and No. 2.
VTC OIL CONTAOL SOLENOIDVAI"VE 2P CONNECTOB
Termina sid6 otmate termina s
ls there 6.75 8.25 Q ?
YES-Go to step L
NO-Replace the VTC oil control solenoid valve(see page 11-1271.a
9. Connect VTC oil control solenoidvalve2P
connector terminals No. 1 and No. 2 to bodyground with a jumperwire individually.
wc otl coNTBoL sotENotoVALVE 2P CONNECTOR
-4-t1t2l
wc I lwc*tBr-K/wHT) | liELU/WHT)JUMPER WTREI IJUMPEn W|RE
Wire side of16male te.minats
10. Check for continuity between ECM connector
terminals B1 and 823 and body ground individually.
ls there continuity?
YES Go to step 11.
NO- Repair open in the wire between the ECM (B 1,
B23) and the VTC oil control solenoid valve.I
\

11. Check for continuity between ECM connector
terminals B1 and B23 and body ground individually.
VTC(BtK/WHT)
ls there continuity?
YES Go to step 12.
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original EClvl. !
Disconnect the VTC oil control solenoid valve 2P
connector.
Check for continuity between ECM connector
terminals B1 and 823 and body ground individually.
12.
13.
vfc(8LK/WHT)
Wire side of female rermina s
ls there continuity?
YES-Repair short in the wire between the ECM (B1,
B23) and the VTC oil control solenoid valve.l
NO Replace the VTC oil control solenoid valve
(see page 11-1211.a
4.
DTC P0011: VTC System Malfunction
1. Reset the EClvl (see page 1 1-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Test-drive at a steady speed between 20 40 mph
(30 60 km/h) for 10 minutes.
Check for Temporary DTC P0011 with the scan tool
ls Tempotaty DTC P0011 indicated?
YES-Go to step 5.
NO- Intermittent failu re, system is OK at this time.
Check for poor connections or loose wires at the
VTC oil control solenoid valve and at the ECM.I
Watch the low oil pressure light with the engine
ru n n ing.
ls the low oil pressute light on?
YES- Check the oil pressure (see page 8-4).I
NO-Go to step 6.
Turn the ignition switch OFF.
Remove the auto-tensioner (see page 4-28).
6.
7.
(cont'd)
11-119

DTC Pl259: WEC System Malf unction
SpecialTools Required. Pressure gauge adapter 07NAJ P07010A
. A/T low pressure gauge w/panel 07406-0070300. A/T pressure hose 07406-0020201. Av/T pressure hose,2,210 mm 07IMAJ-PY4o11A
. l"/T pressure adapter 07MAJ-PY40120
. Oil pressure hose 07ZAJ-S54,4200
1. Reset the ECM (see page 11-4).
2. Check the engine oil level, and refill ifnecessary.
3. Start the engine. Hold the engine at 3,000 rpm with
no load {in neutral) until the radiator fan comes on.
4. Road testthe vehicle:
Accelerate in the 1st gear to an engine speed over
4.000 rpm. Hold the speed for at least 2 seconds. lf
DTC P1259 is not repeated during the first road test,
repeat the test two more times.
ls DTC P1259 indicated?
YES Go to step 5.
NO-lntermittent failure, system is OK at this time
Check the oil consumption if oil was added in step
2. Check for poor connections or loose terminals at
the VTEC solenoid valve, the VTEC oil pressure
switch, and at the ECI\4. I
5, Turn the ignitjon switch OFF.
6. Disconnect the VTEC oil pressureswitch 2P
connector.
7. Check for continuity between VTEC oil pressure
switch 2P connector terminals No. 1 and No. 2
VTEC OIL PRESSURE SWITCH2P CONNECTOR
Terminal side of male terminals
Is there continuity?
YES-Go to step 8.
NO Replace the VTEC oil pressure switch.l
8. Turn the ignition switch ON (ll).
9. Measure voltage between VTEC oil pressure switch
2P connector terminal No. 1 and body ground
ls there battety voltage?
YES Go to steP 14.
NO-Go to step 10.
(cont'd)
VTEC OIL PRESSURE SWITCH2P CONNECTOR
VTPSW
/T {BLU/BLK}
{.--r r-l'--.l
J II
oI
Wire side of female terminals
11-123

18.Remove the VTEC oil pressure switch (A) and
installthe specialtools as shown, then reinstall the
VTEC oil pressure switch.
07406-0070300
\lsl
t:={
R
07406-0020201 ot07MAJ-PY,lo11A and07MAJ-PY40120
A22 N.ml2.2kgt.m,16 rbf.ft)
19.
20.
21.
22.
07NAJ-P07010A
Reconnect the VTEC solenoid valve 2P connector
and VTEC oil pressure switch 2P connector.
Connect a tachometer or OBD ll scan tool/Honda
PGM Tester to the DLC.
Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
Checkthe oil pressure at engine speeds of 1,000
and 2.000 rpm. Keep the measuring time as shon
as possible {less than 1 minute) because the engine
is running with no load.
ls the oil ptessure below 49 kPa (0.5 kgf/cnf,
7 psi)?
YES Go to step 23.
NO Inspect the VTEC solenoid valve (see page 11-'t28l.a
23.
24.
25.
26.
Turn the ignition switch OFF.
Disconnect the VTEC solenoid valve 2P connector.
Aftach the battery positive terminalto VTEC
solenoid valve 2P connector terminal No. 2.
Start the engine, then connect the battery negative
terminalto VTEC solenoid valve 2P connector
terminal No. 1, and check the oil pressure at an
engine speed of 3,000 rpm.
ls the oil pressure above 390 kPa (4.0 kgt/crtf ,
57 psi)?
YES Go to step 27.
NO Inspectthe VTEC solenoid valve (see page I1-
12Al.a
27. With the battery terminals still connectedtothe
VTEC solenoid valve connector, measure voltage
between ECM connector terminal 89 and bodv
oround.
ECM CONNECTOR B {24P)
ls there battery voltage above 4,000 tpm?
YES Go to step 28.
NO-Replace the VTEC oil pressure switch (see
page 11'128).1
Turn the ignition switch OFF.
Disconnect the battery terminals from the VTEC
solenoid valve terminal connector.
(cont'd)
28.
29.
Wire side of female terminals
11-125