Throttle HONDA CIVIC 2003 7.G Owner's Guide

Intake Air System
Component Location Index
INTAKE AIR BYPASS CONTROLTHERMAL VALVETest, page 1'1-161
i l.
AIR CLEANERReplacement, page 1 1'162AIR CLEANER ELEMENTReplacement, page 1 1-162
THROTTLE CABLEAdjustment, page 1 1-163Removal/lnstallation, page 1 1-164THROTTLE BODYTest, page l'l-160Removal/lnstallation, page 1 1-165Disassembly/Reassembly, page 1 1 166
11-159

Intake Air System
Throttle Body Test
NOTE:. Do not adjust the throttle stop screw. lt is preset at the
factory.. lf the malfunction indicator lamp (MlL) has been
reported on, check for diagnostic trouble codes(DLCS) (see page 11 3).
1. With the engine off, check the throttle cable
movement. The cable should move without binding
or sticking.
. lf lhe cable moves OK, goto step 2.. lf the cable binds or sticks, check it and its routing.. lf the cable isfaulty, reroute itor replace itand
adjust it (see page 11-163), then go to step 2.
2. l\4ove the throttle lever by hand to see if the throftle
valve and/or shaft are too loose or too tight.
. lf there is excessive play in the throttle valve
shaft, or any binding in the throttle valve at the
fully closed position, replace the throttle body.. lf thethrottlevalve and shaft are OK, goto step3.
3. Connect the scan toolto the DLC.
Turn the ignition switch ON (ll).
Check the throttle position with the scan tool. The
reading should be about 10% when the throttle is
fully closed and about 90% when the throttle is fully
openeo.
. lf the throttle position is correct, the throttle body
is OK.. lf thethrottle position is notcorrect, replace the
throttle body.
5.
11-160
!

Throttle Cable Adjustment
1.Check cable free play at the throttle linkage. Cable
free pf av (A) should be 10 12 mm (3/8 1/2 in.).
lf the free play is not within spec (10 - 12 mm,
318-112ln.l,loosen the locknut (B), turn the
adjusting nut (C) untilthe free play is as specified,
then retighten the locknut.
With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the
throttle valve to be sure it returns to the idle
position whenever you release the accelerator
peoar.
11-163

Intake Air System
Throttle Cable Removal/lnstallation
1. Fully open the throttle valve, then remove the
throttle cable (A) from the throttle link (B).
Remove the cable housing (C)from the cable
bracket (D).
Remove the throttle cable (A)from the accelerator
pedal (B).
2.
3.
SILICONE GREASE B(P/N 08798-9002)
(P/N 08?98-9002)
11-164
5.
Install in the reverse order of removal.
After installing, start the engine. Hold the engine at
3,000 rpm with no load (in neutral) untilthe radiator
fan comes on, then let it idle.
Hold the cable, removing all slack from it.
Set the locknut on the cable bracket {A).Turn the adjusting nut (B) so that its free play is
0 mm.
The should beno crearance.
Remove the cable from the cable bracket (A). Set
the adjusting nut on the other side of the throttle
bracket, then tighten the locknut {C}.
With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the
throttle valve to be sure it returns to the idle
position whenever you release the accelerator
Deoat.
7.
!
8.
9.
('1.0 kgf.m,7.2 tbf.ftl

Throttle Body Removal/lnstallation
NOTE:' Do not adjust the throttle stop screw.. Afterreassembly,adjustthethrottlecable{seepagell-163) and the cruise control cable (see page 4-45).. The throttle position (TP) sensor is not removable.
THROTTLELEVER
There should beno clearance
THROTTLE CABLE
MANIFOLDABSOLUTE PRESSURE{MAP} SENSOR
22Nm(2.2 kgt.m, 16 lbf.ft)
EVAPORATIVE EMISSION {EVAPICANISTER PURGE VALVE
IDLE AIR CONTROL{IACI VALVE
11-165

Intake Air System
Throttle Body Disassembly/Reassembly
EVAPORATIVE EMISSION {EVAP)CANISTER PURGE VALVE
A
V
2 N.m{0.2 kgt m, 1 lbf.ft)
3.5 N.m(0.35 kgf m.2.5lbf ft)
MAP SENSOR
THROTTLE BODY
L
TP SENSOR
11-166

Catalytic Converter System
DTC Troubleshooting
DTC P0420: Catalytic System Efficiency
Below Threshold
NOTE: lf some of the DTCS listed below are stored at
the same time as DTC P0420, troubleshoot those DTCS
first, then recheck for DTC P0420.
P0137, P0138: Secondary Heated Oxygen Sensor(secondary HO2S) (Sensor 2)
P0141: Secondary HO2S (Sensor 2) heater
1. Reset the ECM {see page 1'l-4}, then continue to
step 2 through 5 to reset the readiness code.
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) untilthe radiator fan comes on.
Drive for about l0 minutes without stopping. Your
speeo can vary.
With the transmission in 4th gear, drive at a steady
speed between 50 62 mph (80-'100 km/h) for
30 seconds.
Repeat step 4 three times. Between each repetition,
close the throttle completely for 1 2 seconds. lf
the engine is stopped during this part of the
procedure, repeat steps 3, 4 and 5.
Check for a Temporary DTC with the scan tool.
Does the scan tool indicate Temporaty DTC
P0420?
YES Check the TWC. lf necessary, replace the
TWC.I
NO Check for readiness code completion. lfthe
readiness is complete, it was a interminent failure,
and the system is OK at this time. lf the readiness
code is incomplete, repeat steps 2 through 5.1
4.
11-167

PCV System
DTC Troubleshooting
DTC P1505: PCV Air Leakage
1. Reset the ECM (see page 11-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on
3. Let the engine idle tor al least 40 seconds with the
throttle fully closed.
4. Check for a DTC P1505 with the scan tool
ls DTC P1505 indicated?
YES-Check these parts for vacuum leaks l
. PCV valve. PCV hose. EVAP canister purge valve
. Throttle body. Brake booster hose
NO - Intermittent failure, system is OK at this
time.l
11-168

Heating and Air Conditioning
Radiator and Condenser Fans
Common
(cont'dl
Circuit Troubleshooting
9. Using a Backprobe Set, measure the voltage
between the No. 6 terminal of ECN4 connector B
{24P) and body ground with the ECM connectors
connecteo.
ECM CONNECTOR B {24P}
ls there battery voltage?
YES UDdate the ECM if it does not have the latest
so{tware, or substitute a known-good ECM, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
NO Repair open in the wire between the radiator
fan relay, the condenser fan relay and the ECM. t
Wire side of female terminals
21-30
Compressor Clutch Circuit
Troubleshooting
1. Check the No. 1 (20A) fuse in the under-hood
fuse/relay box, and the No. 14 {10A)fuse in the
under-dash fuse/relay box.
Are the tuses OK?
YES Go to step 2.
NO Replace the fuse(s), and recheck.I
2. Check the engine coolant temperature, the throttleposition sensor, and the idle speed (use the Honda
PGM Tester PGM-Fl data list if possible).
ls the coolant temperaturc above nomal, the
throttle position sensor rcading too high, or the
idle speed too low?
YES Troubleshoot and repair the cause of the
high engine coolant temperature, high throttle
position sensor reading, or low idle speed.l
NO-Go to step 3.
3. Remove the compressor clutch relay from the
under-hood fuse/relay box, and test it (see page 22-
51 ).
ls the relay OK?
YES Go to step 4.
NO Replace the compressor clutch relay.I
4. Measure the voltage between the No. 2 terminal of
the compressor clutch relay 4P socket and body
ground.
\
COMPfiESSON CLUTCH BELAY 'P SOCKET
ls there battery voltage?
YES Go to step 5.
NO Replace the under-hood fuse/relay box.I

Connectors and Harnesses
Engine Wire Harness
Camshaft position (CMP) sensorLllr sensorEC[,4 connector AECI/l connector BEngine coolant temperature (ECT)
sensorEngine oil pressure switchEVAP canister purge valveldle air control (lAC)valve
lgnition coil No. llgnition coil No. 2lgnition coil No. 3lgnition coil No. 4Iniector No. 1Inlector No.2Iniector No.3Iniector No. 4Intake air temperature {lAT) sensor
TDC sensorThrottle position (TP) sensorVehicle speed sensor (VSSI
VTC oil control solenoid valveVTEC oil pressure switchVTEC solenoid valvec 101
c102
233
242
Transmission housingLeft side of engineRight side ofengineUnder glove boxUnder glove boxLeft side of engine
Bight side oI engineLeft side of intake manifoldLeft side of intake manifoldMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine compartmentMiddle of engine companment
28
1845672524201912
811102729303
22
12333332222233
322220
Left side of intake manifoldLeft side of engineLeft side of intake manifoldTransmission housingRight side o{ engineRight side of engineRight side of engineUnder right side of dash
Front of engine companment
Front of engine compartment
ECM wire harness {see page22-321Starter subharness (see page22-15)Starter subharness (see page22 151
Connector to Harness Index (cont'dl
22-16