battery HONDA CIVIC 2003 7.G Repair Manual

ECM ldle Learn Procedure
The idle learn procedure must be done so the ECM can
learn the engine idle characteristics.
Do the idle learn procedure whenever you do any of
these actions:. Disconnect the battery.
Replace the ECM or disconnect its connector.
Reset the ECM.
NOTE: Erasing DTCS with the Honda PGM Tester
does not require you to do the idle learn procedure.
Remove the No.6 ECU {ECM) ( 15A) fuse from the
under-hood fuse/relay box.
Remove the No.19 baftery (80A) fuse from the under-
hood fuse/relay box.
Remove PGM-FI main relay 1.
Remove any of the wires from the under-hood fuse/
retay Dox.
Disconnect any of the connectors from the under
hood fuse/relay box.
Disconnect the connector between the engine
compartment wire harness and ECM wire harness.
Disconnect the G2 terminal from the transmission
ho u srng.
Disconnectthe G'l terminal from the body.
Disconnectthe G101 terminal from the cylinder head
cover.
Procedure:
To complete the idle learn procedure, do this:
1. Make sure all electrical items (Ay'C, audio, rear
defogger, l:ghts, etc.,) are off.
2. Start the engine, and hold it at 3,000 rpm with no
load {in neutral) until the radiator fan comes on, or
until the engine coolanttemperature reaches 194"F(90'c).
3. Let the engine idle for about 5 minutes with the
throttle fully closed.
NOTE: lf the radiator fan comes on, do not include its
running time in the 5 minutes.
11-139

Fuel Pump Circuit Troubleshooting
lf you suspect a problem with the fuel pump, check that
the fuel pump actually runs; when it is on, you will hear
some noise if you listen to the fuel fill port with the fuel
fill cap removed. The fuel pump should run for 2
seconds when the ignition switch is first turned on. lf
the fuel pump does not make noise, check as follows:
1. Turn the ignition switch OFF.
2. Remove the glove box {see page 20-63), then
remove the PGM-FI main relay 2 (A).
Turn the ignition switch ON {ll).
Measure voltage between PGM-Fl main relay 2 5P
connector lerminal No. 5 and body ground.
PGM.FI MAIN RELAY 25P CONNECTOR
IGPl(YEL/BLK}
Wire side of female terminals
ls there battery voltage?
YES-Go to step 5.
NO Repair open in the wire between the PGM'Fl
main relay 1 and the PGM-Fl main relay 2.t
3.
5. N4easure voltage between PGM-Fl main relay 2 5P
connector terminal No. 1 and body ground.
PGM.FI MAIN RELAY 25P CONNECTOR
Wire side oJ female terminals
ls there battery voltage?
YES Go to step 6.
NO Repair open in the wire between the under-
dash fuse/relay box and PGM-Fl main relay 2.1
6. Turn the ignition switch OFF.
7. Disconnect ECM connector E (31P).
8. Check for continuity between PGM-FI mainrelay2
5P connector terminal No. 3 and ECM connector
terminal E1.
PGM-FI MAIN RELAY 2 5P CONNECTOB
Wire side of female terminals
ls there continuity?
YES-Go to step 9.
NO-Repair open in the wire between the PGM Fl
main relay 2 and the ECM (E1).1
IMOFPR(GBN/YEL)
(cont'd)
11-141
Et2lFtxm
7-
z
ECM CONNECTOR E 131P}

FuelSupply System
(
(
L
10.
1'].
Fuel Pump Circuit Troubleshooting (cont'dl
Reinstallthe PGM-Fl main relay 2.
Turn the ignition switch ON (ll).
Measure voltage between ECI\4/PCM connector
terminal E1 and body ground.
ECM CONNECTOB E {31P)
ls there battety voltage?
YES Go to step 12.
NO-Replace the PGM-Fl main relay 2.1
Turn the ignition switch OFF.
Reconnecl ECM connector E (31P).
Turn the ignition switch ON (ll), and measure
voltage between ECM connector terminal E1 and
body ground within the first 2 seconds after the
ignition switch was turned ON (ll).
ECM CONNECTOR E (31PI
13.
14.
Wire side of female terminals
Wire side of female terminals
11-142
t5.
to.
11.
18.
ls there battery voltage?
YES U pdate the ECM if it does not have the latest
so{1ware, or substitute a known-good ECM. then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
NO Go to step 15.
Turn the ignition switch OFF.
Remove the rear seat cushion (see page 20-80).
Remove the access panel from the floor.
Measure voltage between fuel pump 5P connector
terminal No. 5 and body ground within the first 2
seconds after the ignition switch was turned ON (ll).
FUEL PUMP 5P CONNECTOR
wire side oI female terminals
ls there battery voltage?
YES Go to step 24.
NO-Go to step 19.
Turn the ignition switch OFF.
Remove the PGM-Fl main relay 2.
19.
20.

21. Connect PGM-Fl main relay 2 5P connector
terminals No. 1 and No. 2 with a iumDer wire.
PGM.FI MAIN RELAY 25P CONNECTOR
FUELPUMP(YEL/GRN)JUMPERWIRE
22.
23.
Wire side of {emale terminals
Turn the ignition switch ON (ll).
Measure voltage between fuel pump 5P connector
terminal No. 5 and body ground.
FUEL PUMP 5P CONNECTOR
Wire side ol female terminals
ls there battery voltage?
YES Replacethe PGM-Fl main relay2.t
NO-Repair open in the wire between the PGM-Fl
main relay 2 and the fuel pump 5P connector.l
Turn the ignition switch OFF.24.
FNI E
tri dffircr fv{YEL/BLK)
A
25. Check for continuity between fuel pump 5P
connector terminal No. 4 and body ground.
FUEL PUMP 5P CONNECTOR
Wire side of female terminals
ls there continuity?
YES Replace the fuel pump.l
NO-Repair open in the wire between the fuel
pump 5P connector and G551.1
11-143

FuelSupply System
Fuel Pressure Relieving
Before disconnecting fuel lines or hoses, relieve
pressure from the system by disconnecting the fuel
tube/quick connect fitting in the engine compartment.
1. Turn the ignition switch OFF,
2. Remove the PGM-Fl main relay 2 (A).
Startthe engine, and let it idle until it is stalls.
NOTE: The DTCS or Temporary DTCS P0301. P0302,
P0303, P0304 may come on during this procedure.
lf any DTCS are stored, ignore them.
Turn the ignition switch OFF.
Remove the fuel fill cap, and relieve fuel pressure
in the fueltank.
Remove the engine cover.
Disconnect the negative cable from the battery.
Check the fuel quick-connect fitting for dirt, and
clean it if necessary.
3.
4.
6.
7.
8.
11-144
11
10.
9. Place a rag or shop towel over the quick-connect
fitting (A).
Disconnect the quick-connect fifting (A): Hold the
connector (B) with one hand and squeeze the
retainer tabs (C) with the other hand to release
them from the locking pawls {D). Pullthe connector
off.
NOTE:. Prevent the remaining fuel in the fuel feedlineor
hose from flowing out with a rag or shop towel.. Be careful notto damage the line (E) or other
pa rts.. Do not use tools.. lf theconnectordoes not move, keepthe retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.. Do not remove the retainer from the line; once
removed, the retainer must be replaced with a
new one.
After disconnecting the quick-connect fifting, check
it for dirt or damage (see page 1 1-149).

Fuel Supply System
Fuel Line/Ouick-Connect Fittings Precaution
The fuel tube/quick-connect fittings connect the fuel rail(A)to fuel feed hose (B), the fuel feed hose (B) to the
fuel line (C), and the fueltube (D) to the fuel pump
assembly (E). When removing or installing the fuelfeed
hose, fuel pump assembly, or fuel tank, it is necessary
to disconnect or connect the quick-connect fittings.
Pay attention to the following:
. The fuel feed hose (B), fuel tube (D), and quick-
connect fittings (F) are not heat-resistanU be careful
not to damage them during welding or other heat-
generalrng proceoures.
. The fuelfeed hose (B), fueltube (D) andquick-
connect fittings (F) are not acid-proof; do not touch
them with a shop towel which was used for wiping
battery electrolyte. Replace them if they came into
contact with electrolyte or something similar.
. When connecting or disconnecting the fuel feed hose(B), fuel tube (D), and quick'connect fittings (F). be
careful not to bend or twist them excessivelv. ReDlace
them it they are damaged.
11-148
A disconnected quick-connect fitting can be
reconnected, but the retainer on the mating line cannot
be reused once it has been removed from the line.
Replace the retainer when
. replacing the fuel rail.. replacing the fuel line.. replacing the fuel pump.
. replacing the fuel filter,. replacing the fuel gauge sending unit.. it has been removed from the line.. it is damaged.
PARTI\4ANUFACTUREBRETAINER
COLOR
E NG INE
COI\4PARTMENT(FUEL FEED
HOSE; FU EL
LINE SIDE)
TOKAIGREEN
EN G INE
COIVIPARTMENT(FUEL FEED
HOSE: FUEL
RAIL SIDE)
TOKAIBLU
FUEL TANK
UNIT
SANOHWHITE
I

4. Align the quick-connect fittings with the line (A).
and align the retainer (B) locking pawls with the
connector {C) grooves. Then press the quick-
connect fittings onto the line until both retainer
pawls lock with a clicking sound.
NOTE; lf it is hard to connect, put a small amount of
new engine oil on the line end.
Connection with new retainer:
Reconnection to existing retainer:
5. lvlake sure the connection is secure and that the
pawls are firmly locked into place; check visually
and by pulling the connector.
6. Reconnectthe negative cable to the battery, and
turn the ignition switch ON (ll). The fuel pump will
run for about 2 seconds, and fuel pressure will rise
Repeat 2 or 3 times, and check that there are no
fuel leaks.
11-151

Fuel Supply System
Fuel Gauge Sending Unit Test
Special Tools Required
Fuel sender wrench 07XAA-001010A
NOTE; For the fuel gauge system circuit diagram, referto the Gauges Circuit Diagram (see page 22-58||.
1. Checkthe No. 10 fUETER {7.5A)fuse in the under-
dash fuse/relay box before testing.
2. Do the gauge drive circuit check (see page 22-56|l.
' lf the fuel gauge needle sweeps from minimuni
to maximum position and then returns to the
minimum position. the gauge is OK. Go to step 3.. lf the fuel gau ge need le does not sweep from
minimum to maximum position position and
then return to the minimum position, replace thegauge assembly and retest.
3. Turn the ignition switch OFF.
4. Remove the rear seat cushion {see page 20-80).
5. Remove the access panel (A)from the floor.
6. Disconnect the fuel pump 5P connector {B).
-ztr
11-156
7. Measure voltage between fuel pump 5P connectorterminals No. 1 and No. 2 with the ignition switchON (ll). There should be battery voltage.
. lf the voltage is as specified, go to step 8.. lf the voltage is notasspecified,checkfor:
- an open in the YEUBLK or BLK wire.- poor ground (G551).
FUEL PUMP 5P CONNECTOR
Wire side of female terminals
Turn the ignition switch OFF. Remove the No. 9BACK UP (7.5A)fuse from the under-hood fuse/
relay box for at least 10 seconds, lhen reinstall it.
Install a 2 Q resistor between fuel pump 5P
connector lerminals No. 1 and No. 2, then turn the
ignition switch ON (ll).
FUEL PUMP 5P CONNECTOR
-VVV-
29RESISTOR,
=-a
{Y
\
//,(elrt \
\45/
{YEL/BLK)
Wire side of female terminals

15.
to.
Turn the ignition switch OFF.
Disconnect the EVAP bypass solenoid valve 2P
connecror.
Check for continuity between EVAP bypass
solenoid valve 2P connector terminal No. 2 and
body ground.
17.
EVAP BYPASS SOLENOIDVALVE 2P CONNECTOR
'18.
Wire side oI Iemale terminals
ls there continuity?
YES Go to step 18.
NO-Repair open in the wire bet\iveen the EVAP
bypass solenoid valve and the ECM (E20).1
Turn the ignition switch ON (ll).
2
tG'l
'19. Measure voltage between EVAP bypass solenoid
valve 2P connector terminal No. 1 and body ground.
EVAP BYPASS SOLENOIDVALVE 2P CONNECTOR
{BLK/ORN)
Wire side ol lemale terminals
ls there battery voltage?
YES Replace the EVAP two way/bypass solenoid
valve (A).1
NO-Repair open in the wire between the EVAP
bypass solenoid valve and the No. 4 ACG (10A)
fuse.l
{cont'd)
11-177

9. Measure voltage between EVAP canister purge
valve 2P connector terminal No. 1 and body ground.
EVAP CANISTER PURGEVALVE 2P CONNECTOR
Wire side oI lemale terminals
ls thete battery voltage?
YES- Replace the EVAP canister purge valve.l
NO Repair open in the wire between the EVAP
canister purge valve and the No.4 ACG (10A)
fuse.I
EVAP Bypass Solenoid Valve Test
10. Disconnect both vacuum hoses from the EVAP two
way valve {A), and connect a vacuum pump to the
canister port on the two way valve.
Turn the ignition switch ON (ll).
Apply vacuum to the hose.
Does the valve hold vacuum?
YES The EVAP two way/bypass solenoid valveis
OK. Go to step 18.
NO-Go to step 13.
Turn the ignition switch OFF.
Disconnect the EVAP bypass solenoid valve 2P
connector.
Check for continuity between EVAP bypass
solenoid valve 2P connector terminal No. 2 and
body ground.
EVAP BYPASS SOLENOIDVALVE 2P CONNECTOR
11.
'It
14.
(cont'd)
11-181
Wire side of female terminals