clutch HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual

Gountershaft
Disassembly/Reassembly
1. Remove the reverse selector hub and countershaft
4th gear using a universal two-jaw lor three-jaw)
puller as shown. Place a shaft protector between
the puller and countershaft to prevent damaging
the countershaft.
{Commercially available)
REVERSESELECTOR HUB
.TH GEAR
14-206
2. Assemble the parts on the countershaft as shown
below.
NOTE;
. Lubricate all parts with ATF during reassembly.
. Before installing the O-rings. wrap the shaft
splines with tape to prevent damaging the O-
rings.
4TH GEAR
BEARI'{G
DISTANCE COLLAR, 28 mmSelective oart
GEAR
THRUST ]{EEOL€ AEARIIIG
GEAR COLLAR
THRUST I{EEDLE EEARII{G
WASHER
3RO CLUTCH ASSEMBLY
SEARII{G
O-RINGSReplace.
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3. Install the reverse selector hub on the countershaft
sub-assembly, and press the hub using the special
tool and a press as shown.
DRIVER to mm l.D.07746 - 0030100
REVERSE SEI.ICTORHUB
COUNTERSHAFTSU&ASSEMBLY
Inspection
Clearance Measurement
NOTE: Lubricate all parts with ATF during assembly.
1. Remove the countershaft bearing from the trans-
mission housing lsee page 14-227).
2. Assemble the countershaft parts using the special
tool and a press as described on this page. Do not
install the O-rings during inspection.
R€VERS€ SELECTORHUB
GEAR
NEEDLE BEARING
DISTANCE COLLAR, 28 mmSelective part
2NO GEAR
THRUST NEEDLE BEARING
GEAR
NEEOLE BEARING
GEAR COLIAR
THRUST NEEDLE BEARING
WASHER
CLUTCH ASSEMBLY
(cont'd)
14-207
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Countershaft
Inspection (cont'd)
3.
4.
Install the countershaft sub-assembly parts, then
installthe park gear using a press and a collar.
Tighten the locknut to 29 N.m (3.0 kgf.m, 22 lbf.ft).
The countershaft locknut has left-hand threads.
LOCKNUTLe{t-hand threads
CONICAL SPRINGWASHER
PABK GEAR/ONE.WAYCLUTCH/1ST GEARASSEMBLY
NEEDLE BEANING
lST GEAR COLLAR
TRANSMISSION HOUSINGAEARING
REVERSE GEARCOLLAR
COUNTERSHAFTSUB.ASSEMBLY
14-208
5. Measure the clearance between the 2nd gear and
the 28 mm distance collar with a feeler gauge.
NOTE: Take measurements in at least three places,
and use the average as the actual clearance.
STANDARD: 0.10 - 0.18 mm (0.004 - 0.007 in)
OISTANCE COLLAR,28 mm
FEELER GAUGE
6. lf the clearance is out ot standard, remove the dis-
tance collar, and measure its width.
7. Select and install a new distance collar, then recheck.
DISTANCE COLLAR,28 mm
8. After selecting a new distance collar. recheck the
clearance and make sure it is within standard.
2NO GEAR
No.Part Numberwidrh
190503-PCg-00039.00 mm ('1.535 in)
290504-PCg-00039.'10 mm (1.539 in)
?90505-PCg-00039.20 mm {1.543 in)
90507-PCg-00039.30 mm (l.547 in)
90508*PCg-00039.05 mm (l.537 in)
90509-PCg-00039.15 mm (l.541 in)
790510-PCg-00039.25 mm {1.545 in)
890511-PCg-00038.90 mm { L531 in)
990512-PCg-00038.95 mm ( 1.533 in)
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One-way Glutch
Disassembly/lnspection/Reassem bly
1. Separate countershaft 1st gear from the park gear
by turning the park gear in the direction shown.
PARK GEAR
2. Remove the one-way clutch by prying it up with the
tip of a screwdriver.
COUNTERSHAFT IST GEARONE.WAY CLUTCHInstall in this direction.
ONE.WAY CLUTCH
lST GEAR
COUNTERSHAFT lST GEAR
SCREWDRIVER
14-209
3. Inspect the oarts as follows;
PARK GEARInspect Ior wearand sconng.
ONE.WAY CLUTCHInspect for damageand taulty movement,
4.
lST GEARInspect for wearand scortng.
After the parts are assembled, hold countershaft lstgear. and turn the park gear in the direction shown
to be sure it turns freely. Also make sure the park
gear does not turn in the opposite direction.
COUNTERSHAFT ,IST GEAR
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Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
. Lubricate all parts with ATF before reassembly.
. Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
. Before installing the O-rings, wrap the shaft splines with tape to prevent damaging the O-rings.
6 x 1.0 mrr12 1{.mll.2 ksl.m, 8.7 lbt.ftl
SUB.SHAFTCheck splines tor excessivewear ano damage,Check bearing surlace for scoring,scralches and excessive wear-
t{EEDLE BEARINGSTOP
IST.HOLO CLUTCHASSEMBLY
o,Rtl{GSReplace.
TI{RUST WASI{ER
THFUST TEEOLCBEARI G
I{EEDLE B€ARI G
TRAi{SMTSStON tl()UStNG
14-210
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Disassembly/Reassembly
1.Remove the ATF guide cap by pushing the sub-shaft
inside the transmission housing.
Remove the 1st-hold clutch assembly by pulling,
then removing the sub-shaft.
Install new O-rings on the sub-shaft.
NOTE: Wrap the shaft splines with tape to prevent
damaging the O-rings.
Place the sub-shaft in the transmission housing,
and install the'lst-hold clutch assembly,
Install the new ATF guide cap using the special
tools. Install it in the direction shown.
ATTACHMENT,32x35mm07746 - 0010t00
14-211
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Glutch
lllustrated lndex
3RD CLUTCH
lST CLUTCH
SNAP RING
CLUTCH PISTON
RETURN SPRING
NETAINER
RING
CLUTCH PLATESStandard thicknoss:2.00 mm 10.079 inl
CLUTCH DISCSStandard thickne$:1.94 mm (0 0?6 inl
CLUTCH DISCSStandard thicknca3:1.9a mm 10.076 inl
SNAP FING
CLUTCH DRUM
(cont'd)
CHECK VALVE
14-213
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Clutch
lllustrated Index (cont'dl
2ND/4TH CLUTCH
[*
CLUTCH PLATESStendard thickness:2.00 mm {0.079 in)
CLUTCH
OISC SPRING
I
I2ND CLUTCH
CLUTCH PISTON
sPl
I
Repl6ce.
uoavE nr"
CLUTCH PLATESStandard thicknesai2.00 mm {0.079 inl
SNAP RING
14-214
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lST-HOLD CLUTCH
thickness:
RETURN SPRING
c
/
LUTCH PISTON
O.RINGS
14-215
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Clutch
Disassembly
l. Remove the snap ring, then remove the clutch endplate, clutch discs and plates.
SCREWORIVER
SNAP RING
2. Remove the disc spring.
1ST, 2ND, 4TH lST-HOLD CLUTCH:
CLUTCH DBUM
3RD CLUTCH:
-'=*.=:--
'..p
Remove the disc spring.
DISC SPRING
DISC SPRING
14-216
3. Install the special tools as shown.
CLUTCHCOMPRESSORAOLT ASSEMBLY07GAE - FGao2OO orOTGAE . PG4O2OA
CLUTCH SPNINGCOMPRESSORATTACHMENT07LAE - PX40100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX4010O or07HAE - PL50100
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX40t00
CLUTCH SPRINGCOMPRESSORATTACHMENT07LAE - PX4010O or07HAE - PL50100
CLUTCH SPRINGCOMPRESSORBOLT ASSEMBLY07GAE - PG0200 orOTGAE - PG4O2OA
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