spring HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual

Rear Drum Brakes
Brake Shoes Replacement
1. Remove the upper return spring with the tool.
l@ w€ar eye protestion when using the
brske spring wrench.
RETAINER SPRINGBRAKE SPRING WBENCH{Commerciallv available)
Remove the tension pins by pushing the retainer
spring and turning them.
Lower the brake shoe assembly, and remove the
lower return spring, Make sure not to damage the
dust cover on the wheel cylinder,
Disconnect the parking brake cable from the parking
brake lever.
Remove the brake shoe assembly,
Remove the upper return spring, self-adjuster lever,
and self-adjuster spring, and separate the brake
shoes.
TENSION PIN
5.
o.
SELF.ADJUSTER LEVER UPPER RETURN SPRING
19-18
7. Remove the wave washer, parking brake lever. and
pivot pin from the brake shoe by removing the U-
cliD.
BRAKE SHOE
Apply brake cylinder grease (P/N: 08733 - 80202) or
equivalent rubber grease to the sliding surface of
the pivot pin, 8nd insert the pin into the brake shoe.
Install the parking brake lever and wave washer on
the pivot pin, and secure them with a new U-clip.
. lnstall the wave washer with its convex side fac-
Ing our.
. Pinch the U-clip securely to prevent the pivot pin
from coming out of the brake shoe.
U.CLIPReplace.
\\
w

U-CLIPReplace.WAVE WASHERReplace.
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10.
11,
Connect the parking brake cable to the parking
brake lever,
Clean the threaded portions of clevises A and B.
Coat the threads of the clevises with grease. To
shorten the clevises, turn the adiuster bolt.
Hook the self-adjuster spring to the self-adjuster
lever first, then to the brake shoe,
Install the clevises and upper return spring noting
the installation direction. Be careful not to damage
the wheel cylinder dust covers.
Installthe lower return spring.
12.
14.
UPPER RETURN SPRING
Apply rubber greaseto sliding surface.
15. Apply grease on each sliding surface. Keep grease
or oil off the brake linings. Wipe any excess grease
off the parts.
. Apply brake cylinder grease (P/N: 08733 - 8020E)
or equivalent rubber grease to the sliding sur-
faces as shown.
..4 Slrdrng surface
Apply Molykote 44MA to the brake shoe ends
and opposite edges of the shoes as shown.
.. a Opposite edge of the shoe.: a) Brake shoe ends(Shoe side ends and backingplate contact surface)
(cont'd)
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Rear Drum Brakes
Brake Shoes Replacement (cont'd)
16. Install the brake shoes onto the backing plate. Be
careful not to damage the wheel cylinder dust cov-
ers.
17. Install the tension pins and the retainer springs.
18. Hook the upper return spring with the tool.
@ wsar eye proieclion whon using tho
brtko spring wronch.
lnstallthe brake drum.
lf the wheel cylinder has been removed, bleed the
brake system (see page 19-7).
Press the brake pedal several times to set the self-
adjusting brake.
Adjust the parking brako (see page 19-6).
19.
20.
21.
UPPER RETURN SPRING
TENSION PINS
19-20
7.
SEALANT
Wheel Cylinder Replacement
CAUTION:
. Do not spill brake fluid on th6 vehicle; it may damage
the paint; if brako fluid doos contact tho paint, wash
it off immedialely whh water.
. To pr6v6ni 3pills, cov6r th6 hose ioinls with rags ol
shop lowels,
. Use only a genuine Honda whoel cylinder spocial
bolt.
Remove the brake shoes {see page '19-18).
Disconnect the brake line,
BACKING PLATE
1.
15 N,m 11.5 kgt m,11 tbf.ftl
WHEEL CYLINDER
9 N.m 10,9 kgf'm.6.5 rbtft)
Remove the bolt and the wheel cylinder from the
backing plate.
Apply sealant between the wheel cylinder and back-
ing plate, and install the wheel cylinder.
Install the removed parts in the reverse order of
removal.
Fill the brake reservoir up. and bleed the brake sys-
tem {see page 19-7).
After installation. check for a leak at the line joint.
and retighten if necessary.
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Front Seat Armrest Replacement
NOTE: Take care not to tear the seams or damage the
seat coverS.
>: Bolt locations.2
6r1.0mm9.8 N,m ll.0 kgl.m,7,2 tbf.ft)
10 x 1.25 mm47 N.m 1,1.8 kgf,m,35 tbt{t)
Installation is the reverse of the removal procedure.
Front Seat Cover Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Take care not to tear the seams or damage the
seat covers.
Seat-back cover:
'1. Slide the front seat forward, and fold the seat-back
forward.
2.
3.
Remove the armrest from the driver's seat.
Release the hook, and fold back the seat-back cover.
4.Release all inside springs, then fold back the seat-
back cover. and remove the clios.
WIRE{Pad sidei
(Seat back frame sjde) cover on '00 model)
(cont'd)
20-61
SEAT-BACK
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Seats
Front Seat Cover Replacement (cont'dl
Remove the headrest guide, then remove the seat-
Dacx cover.
6. Installation is the reverse of the removal procedure.
NOTE: To prevent wrinkles when installing a seat-
back cover, make sure the material is stretched evenly
over the pad before securing the hook and inside
springs.
Seat cushion cover:
1.Remove the seat cushion (see pages 20-58, 59).
Remove the clips from under the seat cushion. then
loosen the seat cushion cover.
SEATCUSHIONCOVER
20-62
CLIP
3. Pull back the edge of the seat cushion cover all the
way around, then release the clips. and remove the
seat cushion cover.
COVER (pad side)
lnstallation is the reverse of the removal procedure.
NOTE:
. To prevent wrinkles when installing a seat cush-
ion cover. make sure the material is stretched
evenly over the pad before securing the clips.
. Replace the released clips with new ones.
UPHOLSTERY RING PLIERS
lCommercially available)
NEW CUP
SEAT FRAME
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Seats
Rear Seat Linkage Disassembly and Reassembly (cont'd)
with tilt:
NOTE: Refer to section 24 for the rear seat belt buckles and center belt tongue removal
TILT CONTFOLCABLE10 x 1.25 mm47 N.m {i1.8 kgt.m,35 tbf.ft)
ARM
6x1.0mm9.8 N.m n.0 kgt.m,7.2 tbt.tll
CENTEBCOVER
/
n
//-)
ASE FRAME
8 r 1.25 mm16 N.m (1.6 kgf.m,12 tbt.ftl
DAMPER
6x1.0mm9.8 N.m 11.0 kgtm,7.2 tbttr)
TILT CONTROL ROD
A
@
SPRING
UPPER HINGE
TILTCONTROLCABLE
Replace.
q
BUSHING
E.CLIPReptace.
Reassemble in the reverse order of disassembly.
NOTE:
. Grease the moving ponion.
. lf necessary, adjust the tilt control cable.
20-64
HINGE PIN
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Wiper/Washer
Windshield Wiper Arms and Linkage Replacement
CAUTION: Put on gloves to protoct your hands.
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms.
2. Remove the clips, then remove the cowl cover.
>: Clip locationsA>.9
b. Remove the clip.
SHOPTOWEL
(Cowl cover side)
/G
"rr/ &
a. Pry out the anner clip.
INNER CLIP
B>.8
ql
WINDSHIELDWIPER ARMS
NUTS'10 x 1.25 mm18 N.m 11.8 kgf.m.13 tbf.ftl
COVER
20-98
3. Disconnect the connector, remove the bolts, then
remove the windshield wiper linkage assembly.
>: Boh locations,3
4. Separate the windshield wiper linkage and wind-shield wiper motor.
NOTE: Scribe a line across the link and windshieldwiper linkage to show the original adjustment.
>: Boh locations, 3
s}@
1ffi,
/Y{
/
' L|NK
WINDSHIELDWIPER LIN(AGEWIPER MOTOR
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.. lf necessary. replace any damaged clips.. Install the windshield wiper arms as describedon page 20-103.
. Check the windshield wiper motor operation.. Grease the moving parts.
6x1.0mm9.8 N.m (1.0 kglm,7.2 tbt.fr)
6x1.0mm8 N.m 10.8 kgf.m,5.8 lbf.ftl
NUT10 x 1.25 mm18 N.m 11.8 kgf.m,13 tbf.ftlSPRINGWASHER
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Rear Side Marker Lights/
License Plate LightTaillights
Replacement
Rear Side Marke. Light:
1. Remove the retaining spring, and remove the rearside marker light from the rear bumper.
2. Disconnect the 2P connector from the light.
RETAINING
HOUSING
Licens€ Plate Light:
1. Remove the two screws from the license plate light,and pull the light out part of the way.
2. Disconnect the 2P connector from the light,
23-A2
LIGHT (8 WI
Replacement
1. Open the hatch glass.
2. Disconnect the 6P connector from the taillight.
3. Remove the three screws, then pull out the outertaillight.
Brak€/Plrking light 2115 W
Back-up light: 21CP (18 W)
Turn signll light 21 W
Inspect the gasket; replace it if it is distorted or$ays compressed.
Install the taillight, and run water over it to makesure it does not leak.
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Ssat belt buckle:
1. Slide the front seat forward fully
2. Remove the center cover (see section 20).
3. Driver's: Disconnect the seat belt switch connector,
and detach the harness clips from the seat cushion
frame.
>: Clip locations
To seat beltbuckle.
SEAT BELTswlTcHCONNECTOR
4. Remove the center anchor bolt, then remove the seat
belt buckle. Pull out the seat belt switch harness
(with seat belt switchl.
SEAT BELTBUCKLE
SEAT B€LTSwlTCHHARNESS
CENTER ANCHOR BOLT
7/1&20 UNF32 N.m {3.3 kg{ m, 24 lbf ftl
24-5
Csntor anchor bolt construstion:
TOOTHEDLOCK WASHER
SPRINGWASHERWASHERCENTERANCHOR
WAVE CENTER ANCHOR
WASHER BOLT
5.lnstallation is the reverse of the removal procedure.
NOTE: Assemble the washers on the center anchor
bolt as shown.
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Seat Belts
Rear Seat Belt Replacement
CAUTION: Check the rear s€at belts for damage, andreplace lhem if necessa.y. Be caretul not to damagethem during temoval and installation.
Rear seat belt:
1, Remove the rear seat {see section 20}.
2. Carefully pull on the upper anchor cover and loweranchor cover to remove them.
UPPER ANCHOR BOLT7/16-20 UNF32 N.m 13.3 kg{.m,24 tbt.ft)
REAR SEATBELT
RETRACTOBMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgt.m.7.2 rbf.ftl
UPPERANCHORCOVER
RETRACTOR
LOWERANCHORCOVER
RETRACIOR EOLT7/16-20 UNF32 N.m {3,3 kgf.m,24 rbr.ft)
3.
4.
LOWER ANCHOF BOLT7/1S20 UNF32 N.m 13.3 kgl.m, 2/r lbf.ftl
Remove the lower anchor bolt.
Remove (see section 20):. Cargo area floor and cargo storage bin. Rear trim panel and rear side trim panel
Remove the upper anchor bolt, the retractor bolt.the retractor mounting bolt, and remove the rearseat belt and retractor.
24-6
,--
6. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func-tions as described on page 24-9.. Assemble the washers, collar and bushing on thelower anchor bolt as shown.. Before installing the anchor bolt, make sure thereare no twists or kinks in the rear seat belt.
Upper anchot bolt construction:
UPPER ANCHOR
TOOTHEOLOCK WASHER
/
A t
ANCHORCOLLAF
Lowel anchor bolt construqtion:
LOWER ANCHORBOLTSPRINGWASHEB
TOOTHEDLOCI( WASHER
BUSHINGWASHERSCOLLAR
LOWER ANCHOR
Rgtractor boll construction:
RETMCTORBOLT
/ r>--->.
f/F\-. (t--nnnllH \
P \v*\
/\\T(X)THEDLOCK WASHERRETRACTOR
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