harness HONDA CR-V 1998 RD1-RD3 / 1.G Owner's Manual

Fuel Supply System
PGM-FI Main Relay (cont'dl
Troubleshooting
lc(}21PGM.FI MAIN RELAY 7P CONNECTOR
GND
trTr]--Flq
FI,Til'I A
Y
Wire side ot female terminals
- Engine will not start.- InsDection ol PGM-FI mainrelay and relay harness,
Check fo. an open in the wireIGND linol:1. Turn the ignition switch OFF.2. Disconnect the PGM Fl mainrelay 7P connector.3. Check for continuity betweenthe PGM'FI main relay 7P con-nector terminal No. 3 and bodyground.
Repair opcn in th€ wire betweenthe PGM-FI main relav and G101.
Check tor an open or short in thewiro (BAT line):Measure voltage between thePGM'FI main relay 7P connectorterminal No. 7 and body ground.- Repai. open or short in lhewir6 belween the PGM-FImain relay and the Fl E/M (15Al fu3e.- Replace th6 FIE/M (15 Altus6in th€ under-hood fuse/.6lay
ls there baftery voltage?
Check lor an open or short in thewire (lGl line):L Turn the ignition switch ON (ll).2. Measure the voltage betweenthe PGM-FI main relay 7P connectorterminal No. 5 and bodyground.- Repair open or shorl in thewire between the FGM-FI mainrelay and the No. 13 FUELPUMP 115 A) tuse.- Replaco the No. 13 RJEL PUMP115 A) luse in the und6.-d$hfuso/ relav box.Check for an open or short in thewire {STS line):1. Turn the ignition switch to theSTART (lll) position.NOTE:. M/T: Clutch pedal must bedepressed.. A/T: Transmission in E orElposition.2. Measure the voltage betweenthe PGM-Fl main retay 7Pconnector terminal No. 2 andbody ground.- Repair open or short in thewire betwe€n the PIGM-FI m.inrclay and th€ No. 31 STARTERSlGllAL 17.5 A) tuse.- Repl.ce the No. 31 STARTERSIGNAL 17.5 Al tuse in theunder-dash tuse/relay box.('97 model: To page 11-189)('98 00models:To page 1l 190)
1 1-188
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Transmission AssemblY
Removal
@FMak. sw. iack" and safety stands are placed propel-
ly, and hoist brackets are attached to collect position
on the engine,
. Apply parking brake and block rear wheels so vehicle
will not roll off stands and lall on you while working
under it.
CAUTION: Use fender covers to avoid damaging painted
surfaces.
1. Disconnect the negative {-) cable first, then the pos-
itive (+) cable from the batterY.
2. Remove the intake air duct and air cleaner houslng
(see section 5).
3. Remove the slave cylinder and clutch hose bracket'
NOTE:
. Do not operate the clutch pedal once lhe slave
cvlinder has been removed.
. Take care not to bend the clutch line.
4. Disconnect the
ground cable.
starter cables and transmission
TRANSMISSIONGROUND CABLE
Disconnect the back-up light switch connector and
wire harness clamP.
(cont'd)
13-7
WIRE HARNESS CLAMP
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18.
19.
Refill the transmission fluid (see page 13-3)
Install the four upper transmission mounting bolts.
12 x 1.25 mm6it N.m 16.5 kgf m,il7 lbf.ftl
20. Connect the vehicle speed sensor (VSS) connector.
------------,-
VSS CONNECTOR
21, Install the cable bracket from the clutch housing.
8 x 1.25 mm27 N.m (2.8 kgt'm. 20 lbtftl
COTTER PINR€place.
STEELWASHER
COTTEN PINReplace.
STEELWASHER
PLASTICWASHER
22.
)a
SELECTCABLE
lnstall the shift cable and select cable to the levers,
then install plastic washers, steel washers, and cot-
ter prns,
Connect the back-up light switch connector. and
install the wire harness clamP.
6x1.0mm9.8 N.m {1.0 kgf.m,
HARNESS CLAMP
(cont'd)
13-75
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Electrical Troubleshooting {'97 Model}
Troubfeshooting Flowchart- AIT Gear Position Switch (Short)
Po$ible Cause
' Short in A/T gear position switch
. Faulty A/T gear position switch
NOTE: Code P1705 (5) is caused whenthe PCM receives two gear positionanputs at the same time.
. OBO ll Scan Tool indicat€s CodeP1705.' Selt-diagnosis p1- indicator tightblinb Iive times.
Check and record the freeze datain case it is needed later for prob-lem verification.
Observe the A/T G€ar Po3itionIndicator:1. Turn the ignition switch ON lll).2. Observe the A./T gear positionindicator, and shilt to eachposition separately.
Does any indicator stay onwhen the shift lever is not inthat position?
The system is OK .t this time.Ch6ck ihe wii6 harness for dam-490,
Do allgear position indicatorsgo out?
Measure ATP R Voltago:1. Shitt to all positions other thantr.2. lMeasure the voltage betweenthe 816 and Ag or A22 termi-nals.Check tor 3hort in the wirebetwaen the 816torminal and thoA/T gear pGilion switch or A/Tgsar posiiion indicator. ff wire isOK, check for 10036 torminal flt inlhe PICM connectoB. It necessary,substitute a known-9ood PCMand recheck.
Measure ATP NP Voltage:1. Shift to all positions other thanNorE.2. Measure the vohage betweenlhe 825 and Ag or A22 termi-nals.Chock for ahort in the wirebetw€en tho 825 torminal end theA/T 96.r pGition indicstor, or asho.t in tha wiro! b€tween theA/T gear po3ition indicator andthe A/T g€ar position lwitch. lfwircs ar€ OK, ch6ck for loos€ ter-minal fit in the PCM connectors. Itnece3sary, substitute a known-good PCM and recheck.
ls there battery vohage?
PCM CONNECTORS
Wire side of female terminals
ATP NP {LT GRNI
14-68
To page 14-69
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Electrical Troubleshooting ('97 Model)
Troubleshooting Flowchart - Countershaft Speed Sensor
Possible Cause
. Loose or faulty connection betweenih€ PCM and vehicle harness. Disconnected countershaft spoedsensor conneclor. Short or open in countershaft speed
. Faulty counteBhaft speed lensor
lf the Honda PGMTester is available:I
J
COUNTERSHAFT SPEED SENSOR
CONNECTOR
ll-'T,ll-rT
ral
YIL__l
Terminal side of male terminals
. OBO ll Scan Tool indicates Codem720.' solt-diagnosis iD!' indicator lightblink3 nine tim6s.
Check and record the freeze datain case it is needed later for problem verification.
Connect the Honda PGM Tester,and test-drive the vehicle withthe tester in Data Link or snap'Shot mode, Make sure the coun-tershaft speed sensor reads thesame as the vehicle speed sensorlVSS).
The countershaft sooed sensor isOK sr this time. Veritv that allconnecloas in the circuit aremaking good contacl.
Check the countershaft speedsensor installation, and check itfor damage.
ls the countershaft speed sen-sor installed properly, and notdamaged?neinstall or roDlaco and recheck.
Measuro CountoBhaft Speed Sen-sor Relbtance at the Sensor Con-nector:1. Disconnect the 2P connectorfrom the countershaft speedsensor connector.2. Measure the resistance of thecountershaft speed sensor.
ls the resistance 400 - 600 o?
To page 14-77
14-76
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Electrical Troubleshooting ('98 - 00 Models)
Po$ibl€ Csuse
. Loo3€ or tauhy conn€ction batween the PCM and vehicle harness. Diaconnected countetshaft 3Deod sensor connectoa. Short or opon in countershalt spegd sensor wiro. Faulty countershatt spoed sensol
COUNTERSHAFT SPEEDS€NSOR CONNECIOR
ttt'l-T-T-
rolYILI
Terminal side of male terminals
. OgD ll Sc.n Tool indicat* Codem720.' selt-diagnosis E or E indica-tor light blinks nin6 time3.
It the PGM Tester is available,retrieve the A"/T Freeze Data, thenclear the PCM.
Test-drive the vehicle under thesame conditions the Freeze Data
Intormittent failuro. The systomis OK .t thb time. Check the Iit ofthe pins in rll connsctors .fLctodbv thi! code.
Check the countershaft speedsensor installation. and check itfor damage.
ls the countershaft speed sensorinstalled properly. and not dam-aged?Reinstall or replace and rechcck.
Measure Countershaft Sp6€dSonsoa R€sistsnc€ at the SenlorConnector:1. Disconnect the 2P connectorfrom the countershaft speed
2. Measure countershaft speedsensor resrstance at the sensorconnector.
ls the resistance 400 - 600 0?
To page 14-113
14-112
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A/T Gear Position Switch
Replacement
@ Make 3ure lifts, iacks, and safety stands
ar€ placod properly lsoo soction 1).
1. Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Shift to E position.
Remove the A/T gear position switch connector
from the connector bracket, then disconnect it.
Remove the AfI gear position switch harness clamp.
5x1.0mm12Nm11.2kgf.m,8.7 tbf.fttBRACIGT
14-140
6. Remove the harness clamp from the end cover,
then remove the Aff gear position switch cover and
Ay'T gear position switch.
A/T GEAF POSITIONswrTcH covER6x1.0mm12 N.m 11.2 kgt m.8.7 lbf.ftl
1.Set the IVT gear position switch to E position. The
AfI gear position switch clicks in E position.
POSmON
6x1.0mm12 N.m
{1.2 kg{.m,8.7 lbtftl
swlTcH
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Interlock System
Park Pin Switch Replacement -'97 - 98 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section (24) before performing repairs or service.
1. Remove the instrument Danel lower cover (see section 20).
2. Remove the upper and lower steering column covers (see section li,.
3. Remove the flange nuts and bolts securing the steering column. then lower the steering column.4. Disconnect the shift lock solenoid and the park pin switch connectors.
5. Remove the harness clamp bracket.
6. Remove the bolts secu ring the shift lever assembly, then removetheshift lever assembly.
7. Remove the screws securing the shift lock solenoid. then remove the shift lock solenoid,
8. Remove the parkpin switch connector from the shift lever control bracket.
9. Remove the control checker from the shift lever control bracket.
10. Remove the park Din switch from the control checker.
PARK PIN SWITCH
PARK PINSWITCH CONNECTOR
scnEw2.5 N m 10.25 kgt.m, 1.8 lbtftl
9.3 N.m 10.95 kgf.m, 6.9 lbl.ft)
BRACKETCONTROL CHECKER
11. Install the new Dark Din switch on the control checker.
12. lnstall the control checker on the shift lever control bracket.
13. Routethe park pin switch harness through thecutoutofthe shift lever control bracket, then install the park pin switchconnector on the bracket.
14. Install the sh ift lock solenoid by a ligning the joint of the sh ift lock solenoid plu nger with the tip of the shift lock exten-sion.
15. Secure the shift lock solenoid with the screws.
15. Install the shift lever assembly in the reverse order of the removal.'17. Check the operation of the shift lever and the shift lock.
14-150
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Park Pin Switch - Over-Drive (O/Dl Switch Replacement -'99 - 00 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section {24) before performing repairs or service.
NOTE: lf replacement of the park pin switch or the O/D switch is required. replace them as a set.
1. Remove the instrument panel lowercover(see section 20).
2. Remove the upper and lower steering column covers (see section 17).
3. Remove the flange nuts securing the steering column. then lower the steering column.
4. Disconnect the shift lock solenoid and the park pin switch - O/D switch connectors
5. Remove the harness clamp bracket.
6. Remove the bolts securing the shift lever assembly, then remove the shift lever assembly.
7. Remove the screws securing the shift lock solenoid, then remove the shift lock solenoid.
8. Cut the O/D switch wires (REDand BLK),then remove the con nector from the shift lever control bracket
9. Remove the control checker from theshift lever control bracket
10. Remove the oark oin switch from the control checker.
11. Remove the shift lever knob from the shift lever, then remove the O/D switch from the shift lever knob.
SCREW2.5 N.m 10.25 kgtm, 1.8lbf,ft)SHIFT LEVER CONTROLBRACKET
PARK PIN SWITCH -
o/D swlTcHCONNECTOR
2.5 N.m (0.25 kgt m,1.8 tbf.fr)
HABNESS CLAMP BRACKET
9.3 N.m 10.95 kgl.m.6.9 tbf ft)
SHIFT LEVER KNOB6-12N,m{0.6 - 1.2 kgt.m.4 - 8.7 lbf ftl
SHIFT LEVERo/o swlTcH
12. Route the new O/D switch wires through the shift lever knob, shift lever, and shift lever control bracket, then install
the knob on the shift lever, and install the switch in the knob.
13. Install the new park pin switch on the control checker, then install the control checker on the shift lever control brack-
et.
14. Routethe parkpin switch harnessthroughthecutoutoftheshift lever control bracket.
15. Install the O/D switch wire terminals in the connector cavities securely. The wire terminals can be installed in cavity
No. 1 or No.2.
16, Install the connector and the harness clamp on the bracket.
17. tnstall the shift lock solenoid by aligning the joint ot the shift lock solenoid plu nger with the tip of the shift lock exten-
sion, then secure the shift lock solenoid with the screws,
18. lnstall the shift lever assemblv inthe reverse order of removal.
19. Adjust the clearance between the O/D switch wires and the edge of the sh ift lever control bracket (see page 14-270).
20. Check the shift lever operation and shift lock operation.
14-151
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Transmission
Removal
@
2.
'1.
Make sure lifts. iacks, and safety stands aro placed
properly, and hoist brackets are attached to the col-
rest position on the engine lsee section 11.
Apply th€ parking brake and block the r€ar wheels,
so vehicls will noi roll off the stands and fall on you
while working under it.
NOTE: Use fender covers to avoid damaging painted
surfaces.
Disconnect the negative terminal, then disconnect
the positive terminal from the battery.
Remove the intake air duct and the air cleaner hous-
ing assembly,
Remove the starter cables. Remove the harness
clamp from the clamp bracket.
5.
STARTERCABLES
Remove the transmission ground cable terminal
and the radiator hose clamp lrom the transmission
hanger.
Disconnect the lock-up control solenoid valve con-
nector, then remove the harness clamp from the
clamp bracket.HARNESS CLAMP
RADIATOR HOSECLAMP
CONTROLSOLENOID VALVECONNECTOR
CLAMP
6. Disconnect the vehicle speed sensor (VSS), the coun-
tershaft speed sensor, and the A/T gear position
switch connectors.
A/T GEAR POSITIONSWITCH CONNECTOR
VEHICLE SPEEDSENSOR |VSS'
CONNECTORBfiACKET
SPEED SENSORCONNECTOR
7. Remove the transmission housing mounting bolts.
MOUNTING BOLTS
(cont'd)
14-169
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