Tension HONDA CR-V 1998 RD1-RD3 / 1.G Service Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: CR-V, Model: HONDA CR-V 1998 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 1301 of 1395
JFront Seat Belt RePlacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in this
section (24) before performing repairs or service ('98 - 00
models).
CAUTION: Check the front seat bslts for damago. and
replaco thom if necessary. Be careful not to damage
them during removal and in3tallation'
Front scat bolt:
1. Make sure you have the anti-theft code for the
radio, then write down the frequencies for the pre-
set buttons.
2. Disconnect the negative battery cable, and wait at
least three minutes before beginning work.
3. Slide the front seat forward fully.
4. Bemove (see section 20):
. Center pillar lower trim Pane
. Kick oanel
. Front side trim
5. '97 model: Remove the upper anchor cover and the
lower anchor caP.'98 - oO models: Remove the upper anchor cover
and pull the lower anchor cover back.
UPPEN ANCHOR BOLT
7/1&20 UNF32 N.m (3.3 kgt'm.24 tbf.ft)
SHOULDERANCHORADJUSTER
Apply liquid threadlock.
9.8 N.m (1.0 kgt.m,?.2 tbtft)
UPPERCOVER
RETRACTORMOUNTING BOLTZ,,Gx1.0mm ./
SEAT BELTTENSIONER
{'98 - 0o modols)
REAR SIDE
ANCHORCOVERl'98 - 00 models)
ANCHORCAP('97 modell
RETRACTOR BOLT7/1&20 UNF32 N.m 13.3 kgt m,24 tbt.ft)
LOWER ANCHOR BOLT?,/1&20 UNF32 N.m {3.3 kgf.m, 2,1 lbf.ftl
o.Disconnect the seat belt tensiongr connector.
@ To avoid accidontal deployment and
possibte inlury, always disconnect the soat bsh ton-
sion€r connoctor bofore rsmoving th6 retractor l'98
- 00 modsls, se€ pa ge 21-231 .
Remove the uDDer and lower anchor boits, the
retractor bolt, the retractor mounting bolt, and
remove the front seat belt and retractor.
Remove the center pillar upper trim (see section 20).
Remove the shoulder anchor adjuster.
7.
9.
8.
I x 1.25 mm23 N.m 12.3 kgt.m,1? tbf.ft)
SHOULDERANCHORADJUSTER
10. lnstallation isthe reverse of the removal procedure.
NOTE:
Check that the retractor locking mechanism func-
tions as described on Page 24-9.
Assemble the washers, collar and bushing on the
uooer and lower anchor bolts as shown.
Eefore installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
Make sure the seat belt tensioner connector ls
connected securelv.
Enter the anti-theft code for the radio, then enter
the customer's radio station presets
(cont'd)
24-3
www.emanualpro.com
Page 1305 of 1395
)J
Seat belt buckles/Center belt tongue:
without tilt:
1. Remove the rear seat on each slde.
2. Raise the trunk floor extensions, remove the cenler
anchor bolts, then remove the seat belt buckles and
center belt tongue.
CENTFR ANCHOR BOLTS7/16-20 UNF32 N.m (3.3 kgf.m,2a rbtftt
)
SEAT BELTBUCKITS
lnstallation is the reverse of the removal procedure.
NOTE: When reinstalling the rear seats. make sure
there are no twists or kinks in the center belt tongue
and seat belt buckle.
)
with tilt:
1. Fold the seat-back forward. and tilt the rear seat up
2. While holding the trunk floor extension up, remove
the center anchor bolts
SEAT.BACKCENTER BELT YONGUE
SEAT BELTBUCKLE
Raise the seat-back, and return the seat to its origi-
nal position.
Remove the center anchor bolts, then remove the
center belt tongue and seat belt buckle.
CEiITER AT{CHOR BOLTS
7/1e20 UNF32 N.m {3.3 kgt m,
2r bf.frl
\\
(cont'd)
www.emanualpro.com
Page 1307 of 1395
Inspection
SRS components ale located in this area. Review the
SRS component locations, precautions, and procedures
in this section (24) before preforming repairs or service
('98 - 00 models).
!!!@ To avoid accidontal deployment and possi-
6i6-'rnpry. att"ays aisconnsct th€ seat beh tensioner con-
n€ctor belore removing tho retrastor {.98 - 00 modols, seo
page2+231.
Rgtlastor Insgection
1. Before installing the retactor, check that the seat belt
can be pulled out freely
2. Make sure that the seat belt does not lock when the
retractor is leaned slowly up to 15'from the mounted
Dosition. The seat belt should lock when the retractor
is leaned over 40".
CAUTION: Do not attsmpt to dbassemble ths relrac'
tor.
Front:
'97 modol:.: Mounted Position
RETRACTOR
Forward -
'98 - 00 modcls:
lnside
RETRACTOR
)
Forward -
'1.
24-9
Rear:
RETRACTOR
Forwerd lnsida
3. Beplace the seat belt with a new assembly if there is
any abnormality. Do not disassemble any part of
the seat belt for any reason.
In-vehicle S68t Belt InsPestion
1. Ch€ck that the seat belt is not twisted or caught on
anything.
40.
/A
\|_t-.
*1ix
\/
Lls=
Forwerd
After installing the anchors, check for free move-
ment on the anchor bolts lf necessary, remove the
anchor bolts, and check that the washers and other
parts are not damaged or improperly installed.
Check the seat belts for damage or discoloration.
Clean with a shop towel if necessary.
CAUTION: Uso only soap and wator to clean.
NOTE: Dirt build-up in the metal loops of the upper
anchors can cause the seat belts to retract slowly
Wipe the inside of the loops with a clean cloth damP
ened in isopropyl alcohol.
Check that the seat belt does not lock when pulled
out slowlv. The seat belt is designed to lock only
during a sudden stop or impact.
Make sure that the seat belt will retract automatically
when released.
For each passenger's seat belt, make sure that the
locking mechanism in the seat belt retractor will
engage when the seat belt is pulled all the way out.
Replace the seat belt with a new assembly if there is
any abnormality. Do not disassemble any part of
the seat belt for any reason.
www.emanualpro.com
Page 1310 of 1395
)
Supplemental Restraint System (SRS)
Special Tools .."....."" 24-14
Component/Wring Location
lndex - '97 model ..........'.." '.....""" 24-15
Component/Wiring Location
lndex - '98 - 00 models ..............." 24-16
Description .'.........."'.24'17
Circuit Diagram .........24'14
Precautions/Procedures
General Precautions ......".."'........... 24-19
Airbag/Seat Belt Tensioner
Handling and Stolage ....''........... 24-19
SRS Unit Precautions ...............'...... 24-20
lnspeciion After Deployment .......'.24'20
)
with Built-in Short Contact '...'....24-21
Spring-loaded Lock Connectors .."' 24-22
BackProbing SPring-loaded Lock
Conneetors ,.......24-22
Disconnecting the Airbag Connectors and
the Seat Beh Tensioner
Connectors ....'....24-23
Steering-lelated Precautions .......... 24-25
Troubleshooting
Self -diagnostic Procedures ............. 24-26
Reading the DTC .................. .....".."' 24'26
Erasing the DTC Memory ................24-28
Troubleshooting lntermittent
Faifures "'...........24'24
Diagnostic Trouble Gode {DTC}
Chart -'97 model ....""....... "......24-29
Diagnostic Trouble Gode (DTCI
Chart -'98 - 00 models ............. 24-31
SRS Indicator Light Wire
Connections ','," 24'33
Ff owcharts ....-........24'34
Driver's Airbag
Repf acement ..'......21'87
Front Passenger's Airbag
Repfacement .....'.',24'AS
Gable Reel
Replacement .......'.24-91
SRS Unit
Replacement .........24-95
Airbag/Seat Belt Tensioner
Disposaf .................24'97
)-e
www.emanualpro.com
Page 1313 of 1395
Gomponent/Wiring Locations Index -'98 - 00 models
SRS INDICAIOR LIcHT (ln the gauge assembty)Troubleshooting, page 24 27Gauge assembly. section 23
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHf inGAUGE ASSEMBLY5P CONNECTOR
FRONT PASSENGER'S AIRBAGReplacement, page 24-89Disposal, page 24 97
CABLE REELReplacement,page 24-91
To HORN SWITCH
To CRUISE CONTROLSET/RESUME SWTCH
To DRIVER'S AIRBAG
ro CABLE REEL2P CONNECTOR
MAIN VYIRE HARNESSto DASHBOARD WIRE HARNESS
SRS MAIN HARNESS
ORIVER'S AIRBAGReplacement,page 24-87Disposal, page 24-97
SRS UNIT
SRS MAIN HARNESSto FROI{T PASSENGER,S AIRBAG2P CONiIECTOR
RIGHT SIDE WIRE HARNESS toSEAI BELTTENSIONER2P CONNECTOR24P CONNECTOR
SRS MAIN
SRS MAIN HARNESS toLEFT SIDE WIRE HARNESS2P CONNECTOR
SRS MAIN HARNESSto MAIN WIRE HARNESS3P CONNECTOB
(lncluding safing sensorand impact sensor)Replacement, page 24-95
SRS MAIN HARNESS toRIGHT SIDE WIRE HARNESS2P CONNECTOR
SERVICE CHECKCONNECTOR I2PIIBLK BRNI
to UNDER-DASHFUSE/RELAY BOX2P CONNECTORSEAT BELT TENSIONERReplacement, page 24 3Disposal, page 24-97
ORIVER'S SEAT BELTMEMORY ERASE SIGNAL(MES) CONNECTOR I2PIIGRN, GRNI or IWHT, BLKIReplacement, page 24-3Disposal, page 24-97
LEFT SIDE WIRE HARNESS toSEAT BELTTENSIONER2P CONNECTOR
24-16
.4
www.emanualpro.com
Page 1314 of 1395
Description
J)
The SRS is a safety device which, when used in conjunction with the seat belt, is designed to help protect the driver and
front passenger in a frontal impact exceeding a certain set limit. The system consists of the SRS unit (including safing sen-
sor and impact sensor), the cable reel, the driver's airbag and front passenger's airbag.
Seat Bolt Tensioner {'98 - 00 models}
The seat belt tensioner is linked with the SRS airbags to further increase the effectiveness of the seat belt. In a front-end
collision, the tensioner instantly retracts the belt firmly to secure the occupants in their seats
FRONT PASSENGER'SAIREAGDRIVER'S AIRBAG
FRONT PASSENGER'SSEAT BELT TENSIONER{'98 - 00 modelsl
)
SRS UNITDRIVER'S SEAT BELTTENSIONER l'98 - 0O modeb)
Operation
The main circuit in the SRS unit senses and judges the force of impact and, if necessary, ignites the intlator charges. lf bat
tery voltage is too low or power is disconnected due to the impact, the voltage regulator and the back-up power circuit
respectively will keep voltage at a constant level.
For the SRS to operate:
(1) The impact sensor must activate, and send electric signals to the microprocessor.
(2) The microprocessor must compute the signals, and send them to the airbag inflators (and seat belt tensioners).
(3) The inflators must ignite and deploy the airbags (and activate the tensioners).
Selt-diagnosis System
A self-diagnosis circuit is built into the SRS uniU when the ignition switch is turned ON (ll), the SRS indicator Iight comes
on and goes off after about six seconds if the system is operating normally.
lf the light does not come on, does not go off after six seconds, or it comes on while driving, it indicates an abnormality in
the system. The system must be inspected and repaired as soon as possible.
For battery serviceability, the memory will store the cause of the malfunction, and the data link circuit passes on the infor
mation from the memory to the data link connector (DLC). This information can be read with the Honda PGM Tester con-
nected to the DLC {16P).
198
---__-l
TENSTO1En II
_-___J- 00 N4ode s)
24-17
www.emanualpro.com
Page 1315 of 1395
Circuit Diagram
UNDER.DASHFUSE/RELAYBOX
NOTE: The SRS main harness uses all GRY('97 model) or GRN ('98 - 00 models) wires.
WHT/BLK -'- WHT
DRIVEB'SAIRBAGNFLATOR
A
#+
tt tll./ d I
GRY GRY(GRN) (GRN)
FRONTPASSENGER'SALRBAGINFLAlOR
tlGRY GFY(GFN) (GRN)
DRIVER'SSEAT EELTTENSIONER
FRONTPASSENGERSSEAT BELTTENSIONEF
GRN(BLU/PNK)
BLK
G401
24-18
PCM/ECM SERVICE MEMORY ERASECHECK S GNAL (MES)CONNECTOB CONNECTOR(2P)
DATA LINXCONNECTOR(Drc) (r6P)
Models)('98 - 00
IGNITION SWITCHUNDEF,HOOD FUSE/RELAY BOX
YEUGRN
+
PGM FImam relay
SFS INDICATOR CIRCUIT(ln lhe gauge assembly)
Shill loc* so enoid
BLU
GR\
GNY GRY
H
GFY GRYlcFNt (GlN)
??
I r-?LT BLU BRN BRN
tttr?F?F
VVV
SRS NDICATORL GHT {r.4W)
5 12 4 11 | 16 17 15 I 18 I
10 14 113
U
S8S UN T TERMINALS
3567I
101114151718
Terminal side of male terminals
-4
www.emanualpro.com
Page 1316 of 1395
Precautions/Procedures
)General Precautions
Carefully inspect any SRS part before you install it.
Do not install any part that shows signs of being drop-
ped or improperly handled, such as dents, cracks or
deformation:
- Airbags- Cable reel- SRS unit- Seat belt tensioners
N
)-
Use only a digital multimeter to check the system, lf
it's not a Honda multimeter, make sure its output is
10 mA (0,01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury.
Do not install used SRS Dans from another vehicle,
When making SRS repairs, use only new pans.
Except when performing electrical inspections,
always disconnect both the negative cable and posi-
tive cable from the batterv. and wait at least three
minutes before beginning work.
Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combination light and wiper/washer switch replace-
ment {see section 231.- Cruise control sevresume switch replacement (see
section 41.
Whenever the ignition switch is ON {ll}, or has been
turned OFF for less than three minutes, be careful not
to bump the SRS unit; the airbags could accidentally
deploy and cause damage or injuries.
Whenever the airbag has been activated, replace the
SRS unit.
The original radio has a coded theft protection circuit.
Be sure to get the customer's code number before dis-
connecting the battery cables.
)
Airbag/Seat Belt Tensioner
Handling and Storage
Do not try to disassemble an airbag or a seat belt ten-
sioner. They have no serviceable parts. Once an airbag
or a seat belt tensioner have been deployed. they cannot
be repaired or reused.
For temporary storage of an airbag or a seat belt ten-
sioner during service, please observe the following pre-
cautons:
. Store the removed airbag with the pad surface up.
The driver's/front passenger's airbag connectors and
seat belt tensioner connectors have a built-in short
contact (see page 24-211.
@ r th€ airb.g is impropcrty stor€d face down,
accidental deployment could propel the unit with enough
forc€ to caus6 serious iniury,
Store the removed on a secure flat surface awav from
any high heat source (exceeding 212"F/100'C) and
free of any oil, grease. detergent or water.
lmproper handling or storage can internally damage
the airbag and seat belt tensioner. making them inop-
erative.
lf you suspect the airbag and seat belt tensioner have
been damaged, install new units and refer to the
Deploymenvoisposal Procedures for disposing of the
damaoed units.
AIRBAG CONNECTORS
www.emanualpro.com
Page 1317 of 1395
Precautions/Procedures
SRS Unit Precautions
Take extra care when painting or doing body work in
the area below the dashboard. Avoid direct exposure
of the SRS unit or wiring to heat guns, welding, or
spraying equipment.
Disconnect the driver's/front passenger's airbag con-
nectors and seat belt tensioner connectors before
working below the dashboard near the SRS unit.
After any degree of frontal body damage, or after a
collision without airbag deployment, inspect the SRS
unit for physical damage. lf it is dented, cracked, or
detormed, reolace it,
Be sure the SRS unit is installed securelv.
Do not disassemble the SRS unit.
Store the SRS unit in a cool {less than about
104"F/40"C) and dry {less than 80o/o humidity. no
moisture) place. Do not spill water or oil on the SRS
unit, and keep it awav from dust.
During installation or replacement, be careful not to
bump (impact wrench, hammer, etc.) the area a[ound
the SRS unit, The airbags could accidentally deploy
and cause damage or injury.
24-20
,..4
Inspection After Deployment
After a collision in which the airbags were deployed.
replace the SRS unit, and inspect the following:
1. Inspect all the SRS wire harnesses. Replace, don't
repair, any damaged harnesses
2. Inspect the cable reel for heat damage, lf there is any
damage. replace the cable reel.
3. After the vehicle is completely repaired, turn the
ignition switch on. lf the SRS indicator light comes
on for about six seconds and then goes off, the SRS
system is OK. lf the indicator light does not function
properly, go to SRS Troubleshooting.
rD
www.emanualpro.com
Page 1318 of 1395
JWiring Precautions
. Never attempt to modify, splice or repair SRS wiring.
NOTE: SRS wiring can be identified by special yellow
outer coveflng.
Be sure to install the harness wires so that they are
pinched or interfering with other parts.
Make sure all SRS ground locations are clean and
grounds are securely fastened for optimum metal-to-
metal contact. Poor grounding can cause intermittent
problems that are difficult to diagnose.
GROUND TERMINAL
CONTACT
CONTACT
24-21
Spring-loaded Lock Connestor with
Built-in Short Gontact
The driver's airbag/front passenger's airbag and seat
belt tensioners have a spring-loaded lock connector with
a built-in short contact. When this connector is discon-
nected, the power terminal and the ground terminal in
the airbag connector are automatically shorted.
Conngctor halvcs diSconnested:
GROUND TERMINAL
SHORT CONTACT
CABIf REEL CONNECTOR
Connector halves connected;
ACT
www.emanualpro.com