Power HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

Doors
Component Location Index
Front Door:
NOTE: Refertothe 1997 Series Honda CR-V Body Repair Manual (P/N 61S1030) forfrontdoor removat.
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lPOWER DOOR LOCKCONTROL UNIT
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ARMREST
OOOR CHANNEL TAPE
INNERW€ATHERSTRIP
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MIRROR MOUNTCOVER
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FRONT DOORPosition Adjustment,page 20-22
FRONT DOOR PANELRemoval and lnstallation, page 20,7
OUTER MOLDING
PLASTICCOVER
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HINGE
20-2
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GLASS RUNCHANNEL
REAR LOWERCHANNEL
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REGULATORReplacement, page 20-10
POWER WINDOWMOTOR
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OUTER HANOLEReplacement, page 20-8
INNER HANOLE
CYLINDEBPROTECTOR
LATCHPROTECTOR
POWEF
(cont'd)
20-3
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POWENwtNDowswtTcH
ACTUATOB
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OUARTERSEAL
OUARTERGLASSReplacement,page 20-13
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POWER WINDOWMOTOR
REAR CHANNEL-\UPPERCOLLAR -.-----_----_-""
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page 20 2L
LATCHReplacement,page 20'13
POWEB DOORLOCK ACTUATOB
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REGULATORReplacement, page 20'13
GLASS RUNCHANNEL
FRONT LOWERCHANNEL
STRIKERAdjustment,
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INN€R HANDLE
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LOCK RODPROTECTORCItr'6,1-
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\LOCKCRANK
LATCHPROTECTOB
(cont'd)
20-5
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4. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power wrn-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
R€GULATOF
>: Boh locations,3
6x1.0mm7 N.m lo.t kgf.m,5 tbf.ftl
POWER WINOOW MOTOR
REGULATOR
Installation is the reverse of the removal procedure.
NOTEi Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance betlveen the glass and glass run chan
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).
4
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Rear Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and other
parts.
1. Remove the inner handle (see page 20-5).
2. Remove the screws from the armrest. On '99 - 00
models, remove the screw from the beverage por-
tion. Release the clips that hold the door panel, then
remove the door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
TBIM PADREMOVER(Commercially
available)Snap-on#4177, orequivalentlmm{0.04 in.)
>: Screw locelions'97 - 98 models. 3'99 - 00 modols, 4
11.77 in.)
DOOB PANEL
ARMREST
o
i
'99 - 00 models:
3. Installation is the reverse of the removal procedure.
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T r-----/t5 mm I
EEVERAGEHOLDEN('99 00 modelsi
>i Clip locations,6
20-11
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6. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power win-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
REGULATORSECTOR GEAB
POWERwtNDowMOTOR
>: Bolt locations.3
6x1.0mm7 N.m 10.7 kgf.m,5 rbnftl
POWER WINDOW MOTOR
REGULATOR
7. lnstallation is the reverse of the removal procedure.
NOTEr Roll the glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary {see page 20 20).
1. Remove the cover,
hook and base.
>: Screw locations.2
Tailgate Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and
other parts.
and remove the flexible cargo
FLEXIBLE CARGOHOOK BASE
>: CliP locations.
?11 |
HPI,4| |
I
FLEXIBLECARGO HOOK
2. Remove the tailgate door lid, then remove the screws.
>: Screw locations.2
TAILGATEDOOR LIO
Release the clips that hold the tailgate door panel,
then remove the tailgate door panel.
Installation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
3.
@t"
COVER
i
20-15
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Mirrors
Component Location Index
MIRROR MOUNTCOVEB
POWER MIRBORReplacement, page 20 27
MIRROR HOLDERBeplacement, page 20-27
REARVIEW MIRRORReplacement, page 20-28
20-26
DAMPER
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COVER
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Power Mirror Replacement
NOTE: Tako care not to scratch the mirror, mirror mount
cover and door.
1. Lower the door glass fully.
2. Carefully pry out the mirror mount cover by hand,
,l
Disconnect the connector. then remove the mirror
mounting bolts while supponing the mirror,
>: Boh locations, 3
Installation is the reverse of the removal procedure,
NOTE: Make sure the connector is connected prop-
efly.
HOOK
MIRROR
Power Mirror Holder Replacement
CAUTION: Put on glovss to protest you. hands.
NOTE: Take care not to scratch the mirror.
1, Carefully pull out the bottom edge of the mirror
holder bv hand.
Separate the mirror holder from the actuator bv
slowly pulling them apart.
Reattach the hooks of the mirror holder to the actu-
ator, then Dosition the mirror holder on the actua-
tor. Carefully push the clip portions of the mirror
holder untilthe mirror holder locks into place.
Check the actuator ooeration.
ADHESIVE
20-27
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Power Window Switch Removal
and Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap it withprotective tape, and apply protective tape around th€
related parts to ptavgnt damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and relatedparts.
'L Remove the driver's dashboard lower cover (see
page 20-48).
2. Gently push out the power window switch from the
dashboard lower cover opening by hand.
Disconnect the connectors.
>: Clip locations, 4
POWER WTNOOWSWITCH
Installation is the reverse of the removal procedure,
NOTE: Make sure the connectors are connectedproperly.
Center Air Vent Removal and
Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap h withprotective tape, and apply proteqtive tape around the
rolated parts to prevont damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
pans.
1. Remove the center air vent. then disconnect the
connector.
NOTE: Carefullv insen a flat-tio screwdriver under
the clips, then pull out the center air vent while pry-
ing up the clips.
Installation is the reverse of the removal procedure.
NOTE; Make sure the connector is connected prop-
>:Clip locations.,l
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ffil
CENTER AIB VENT
20-51
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Dashboard
Side Air Vent Removal and
lnstallation
CAUTION:
. When prying with a flat-tip screwdriver, wrap it with
protec'tive tape, and apply protcctive tape around the
related parts to provent damage.
. Put on glov€s to protect your hands.
NOTE: Take care not to scratch the dashboard and related
parts.
1. Driver's side: Remove the Dower window switch.
2. Driver's side: Close the vent, and gently push out the
clips from the power window switch opening by
hand, then pull out the side air vent. Disconnect the
connector.
Passenger's side: Carefully insert a flat-tip screwdriver
under the clips. then pull out the side air vent while
prying up the clips.
>: Clip locationsA>,2 B>, 1
sl 4
POWER MIRRORSWITCH CONNECTOR
SIDE AIB VENT
3. Installation is the reverse ofthe removal procedure.
20-52
3. Installation is the reverse of the removal procedure.
Side Defogger Trim Removal and
lnstallation
CAUTION:
. when prying whh a flat-tip sctewdriver, wrap it with
protective tape, and apply protectiv€ tape around the
relatgd parts to prevent damagg.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
oa rts.
1. Driver's side: Remove the side air vent.
2. Driver's side: Gently push out the clips from side air
vent opening by hand, then pull out the side defog-
ger trim. Disconnect the connector.
Passenger's side: Carefully insert a flat-tip screw-
driver under the clips, then pull out the side defog-
ger trim while prying up the clips.
>: Clip locations, 2
c1
ffil-t
TRIM
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Dashboard Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before preforming repairs or service.
CAUTION:
. When prying with a flat-tip screwdriver, wrap h withprotective tap€, and apply protective tape around the
related parts to prevgnt damage.
. Put on gloves to prot€ct your hands.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, bodv and
other related parts.
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the negative battery cable. and wait at
least three minutes before beginning work.
Removei
a Driver's dashboard lower cover and knee bolster(see page 20-48)
. Glove box (see page 20-49)
. Lower console cover and center pocket (A/T
model, see page 20-49)
. Center console and center upper pocket (M/T
model, see page 20-47)
. Center dashboard lower cover (see page 20-50)
. Power window switch (see page 20-51)
. Driver's side air vent (see page 20-52)
. Driver's side defogger trim (see page 20-52)
Disconnect the driver's airbag connector, and lower
the steering column (see section 17)
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
2.
5. Remove the dashboard side cover. Disconnect the
dashboard wire harness connectors, remove the nuts,
then move the under-dash fuse/relay box. Disconnect
the antenna lead, and detach the harness clips.
Remove the connector holder from the dashboard
frame. Unbolt the control unit/relay bracket from
behind the middle of the dashboard.
HARNESS
6. Remove the passenger's dashboard lower cover.
D: Clip locations,
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ANTENNALEAD
>: Clip locations.
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>: Scr€w location, 1
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SRS MAINHARNESS
UNDER.DASHFUSE/RELAYBOX
OASHBOARDSIDE COVER
6x1.0mm9.8Nm11.0kgf.m,7.2tbt.ftlDASHBOARDFFAME
CONNECTORHOLDER
PASSENGER'SDASHBOARDLOWER COVER
{cont'd)
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