Door panel HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

Doors
Front Door Glass and Regulator Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove;
. Door panel (see page 20-7)
. Plastic cover (see page 20-21
2. Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide to the front, then
remove the glass from the guide. Carefully pull the
glass out through the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt locations,2
6xl.0mm9.8Nm(1.0kgt.m.7.2 tbt.ftl
GLASS
REGULATOR
20-10
3. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
NOTE:
. Scribe a line around the rear roller guide bolt to
show the original adjustment.
. When installing the regulator, align the hole of
the roller guide toward th€ rear.
>: Bolt locations,6
6x1.0mm8 N.m {0.8 kgt.m,6 rbtft)
Roaru/ard
Loosen,
www.emanualpro.com

4. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power wrn-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
R€GULATOF
>: Boh locations,3
6x1.0mm7 N.m lo.t kgf.m,5 tbf.ftl
POWER WINOOW MOTOR
REGULATOR
Installation is the reverse of the removal procedure.
NOTEi Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance betlveen the glass and glass run chan
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).
4
A
m^i
A
Rear Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and other
parts.
1. Remove the inner handle (see page 20-5).
2. Remove the screws from the armrest. On '99 - 00
models, remove the screw from the beverage por-
tion. Release the clips that hold the door panel, then
remove the door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
TBIM PADREMOVER(Commercially
available)Snap-on#4177, orequivalentlmm{0.04 in.)
>: Screw locelions'97 - 98 models. 3'99 - 00 modols, 4
11.77 in.)
DOOB PANEL
ARMREST
o
i
'99 - 00 models:
3. Installation is the reverse of the removal procedure.
\(,1
t_
T r-----/t5 mm I
EEVERAGEHOLDEN('99 00 modelsi
>i Clip locations,6
20-11
www.emanualpro.com

Doors
Rear Door Outer Handle Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Raise the glass fully.
1. Remove:
. Door panel (see page 20-11). Plastic cover (see page 20-4)
2. Remove the lock crank. then remove the screws
securing the latch.
>: Screw locationsA>.3
6x1.0mm6 N.m 10.6 kgf.m.4 tbf.ft)
B>,'l
^lPC tlTn-i I
LOCK RODPROTECTOR
and remove the bolts secur-Move the latch down,
ing the outer handle,
>: Bolt locations. 2
20-12
.
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbf.ft)
4, Pull out the outer handle. Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE;
o To ease reassembly, note location @ of the outerhandle rod on the joint before disconnecting it.. Take care not to bend the outer handle rod.. Use a shop towel to protect the opening in the
door.
5. Installation is the reverse ofthe removal procedure.
NOTE:
a Make sure the door locks and opens properly.. Make sure the oute. handle rod is connectedproperly.
OUTER HANDLEROD
SHOP TOWEL
www.emanualpro.com

Rear Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTE: Raise the glass fully.
1. Removel
. Door panel (see page 20-11)
. Plastic cover (see page 20-4)
. Outer handle (see page 20-121
2. Disconnect the connector and harness clip, then
remove the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
3. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the outer handle rod and inner handle
rod are connected properly.
. Make sure the door locks and opens properly.
Rear Door Glass, Ouarter Glass and
Regulator Replacement
CAUTION: Put on gloves to protect your hands.
1. Remove:
o Door panel (see page 20-1 1)
. Plastic cover (see page 20-4)
2. Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide to the rear, then
remove the glass from the guide.
NOTE: Take care not to drop the glass inside the door.
>: Boll locations, 2
6x1.0mm9.8 N.m (1.0 kgtm,7.2 tb{ft)
GLASS
(cont'd)
20-13
www.emanualpro.com

6. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power win-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
REGULATORSECTOR GEAB
POWERwtNDowMOTOR
>: Bolt locations.3
6x1.0mm7 N.m 10.7 kgf.m,5 rbnftl
POWER WINDOW MOTOR
REGULATOR
7. lnstallation is the reverse of the removal procedure.
NOTEr Roll the glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary {see page 20 20).
1. Remove the cover,
hook and base.
>: Screw locations.2
Tailgate Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and
other parts.
and remove the flexible cargo
FLEXIBLE CARGOHOOK BASE
>: CliP locations.
?11 |
HPI,4| |
I
FLEXIBLECARGO HOOK
2. Remove the tailgate door lid, then remove the screws.
>: Screw locations.2
TAILGATEDOOR LIO
Release the clips that hold the tailgate door panel,
then remove the tailgate door panel.
Installation is the reverse of the removal procedure.
NOTE: lf necessary, replace any damaged clips.
3.
@t"
COVER
i
20-15
www.emanualpro.com

Doors
License Plate Trim Removal and
Installation
CAUTION: Put on gloves to prolest your hands.
NOTE: Take care not to scratch the license plate trim
and tailgate door.
'1. Remove the license olate.
2. Remove the tailgate door panel (see page 20-15).
3. Remove the nuts, detach the clip, then remove the
license olate trim.
NOTE: Take care not to drop the nuts inside the
tailgate door.
a: Nut loc.lions.4
5x0.8mm1.8Nm(0.18kgt.m.1.3 rbf.ft)
4. Installation is the reverse of the removal procedure.
NOTE: lf the clip is damaged, replace it.
20-16
TAILGATE DOOR
Tailgate Door Handle Replacement
CAUTION; Put on gloves to protecl your hands,
NOTE: Take care not to scratch the tailgate door.
1. Remove:
. Tailgate door panel (see page 20,15)
. License plate
. License plate trim
2. Disconnect the handle rod. Remove the nuts secur-
ing the tailgate door handle, then remove the tail-gate door handle by pulling it out.
NOTE: Take care not to bend the handle rod.
6x1.0mm9.8 N.m {1.0 kgtm,7.2 rbtft)
TAILGATE DOORHANDLE
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the handle rod is connected properly.
. Make sure the tailgate door opens propedy.
a: Nut locations,2
,Is
www.emanualpro.com

Tailgate Door Latch and Latch Stop Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Take care notto scratch the tailgate door.
'1. Remove the tailgate door panel (see page 20-15).
2. Disconnect the handle rod. Remove the bolts secur-
ing the latch stop and screws securing the latch.
>: Bolt, screw locationsA>,3 B>,3
6x1.0mm
3. Move the latch stop and latch down, then pry the
latch stop rod out of its joint using diagonal cutters.
Remove the latch stop and latch through the hole in
the tailgate door.
NOTE:
. To ease reassembly, note location @ of the latch
stop rod on the joint before disconnecting it.. Take care not to bend the latch stop rod.
''-t.-Ngta
-\S/r
tBUSHING
(cont'd)
20-17
www.emanualpro.com

Doors
Tailgate Door Latch and Latch Stop
Replacement (cont'd)
4. lnstallation is the reverse of the removal orocedure.
NOTE:
. Make sure the handle rod and latch stop rod are
connected properly.
a Make sure the tailgate door locks and opens prop-
env.
. After installing the latch stop and tailgate door
latch, make sure that there is about 1 mm {0.039
in.l between the link A and link B of the latch stop.
Adjust the joint position of the latch stop rod as
needed, then check the latch stop operation. (Pull
the tailgate door handle while you push on the
latch stop knob; the tailgate door should not
oDen.)
LATCH STOPKNOE
20-18
Rear Hatch Glass Latch
Replacement
NOTE: Take care not to scratch the tailgate door.
'1. Remove the tailgate door panel (seepage20-15).
2. Disconnect the connector. Remove the bolts secur-
ing the latch, then remove the latch.
>: Boh locations, 3
6x1.0mm9.8 N.m {1.0 kgI.m,7.2 tbl.Itl
REAR HATCHGLASS LATCH
3. Installation is the reverse of the removal procedure.
NOTE: Make sure the rear hatch glass locks and
opens properly.
www.emanualpro.com

Rear Hatch Glass Lock Cylinder
Replacement
NOTE: Take care not to scratch the tailgate door.
1. Remove the tailgate door panel (see page 20-15).
2. Remove the bolt securing the lock cylinder. Turn
and pull out the lock cylinder, and disconnect the
cylinder rod,
NOTE: Take care not to bend the cylinder rod.
>: Bolt location. 1
6x1.0mm9.8 N.m {1.0 kg .m,
7 .2 tbt.lll
REAR HATCH GLASS
J.Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod is connected properly.
. Make sure the rear hatch glass opens properly.
Rear Hatch Glass Actuator
Replacement
CAUTION: Put on gloves to protsct your hands.
NOTE: Take care not to scratch the tailgate door.
1. Remove;
o Tailgate door panel (see page 20-'15)
. Rear hatch glass lock cylinder
2. Disconnect the connector and the connector clip.
Remove the bolts securing the actuator, then
remove the actuator.
NOTE: Take care not to bend the cylinder rod or
damage the joint.
>: Bolt locations, 3
6x1.0mm9.8 N.m 11.0 kgt.m,7.2 tbt.ft)
CONNECTOR
CONNECTOR
REAR HATCHGLASSACTUATORJOINT
-6{
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod and connector are
connected properly.
. Grease the joint of the cylinder rod.
. Make sure the rear hatch glass opens properly.
20-19
www.emanualpro.com

Doors
Tailgate Door Weatherstrip
Replacement
Install the tailgate door weatherstrip as shown.
NOTE;
. Clean the tailgate door bonding surface with a sponge
dampened in alcohol.
Make sure there are no wrinkles in the weatherstrip.
Check for water leaks.
Clip locations, 2
a
a
>:
i-t] |
/[L I oouere-rrceo
lE I aDHEsrvE rAPE
ll 1T I Thickness:
lll I r.2 mm lo.o5 in.)
A
lM
/L)
g\
BUTYLSEALANT
DOUBLE.FACEDADHESIVE TAPEThickne$:1.2 mm 10.05 in.)
Sealant area,
20-20
Front and Rear Door Glass
Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary,
1. Remove:
. Door panel (see pages20-7, lll
. Plastic cover (see pages2O-2,41
2. Adjust the glass.
Front:
Raise the glass as far up as possible. and hold
it against the glass run channel.
Loosen the roller guide bolts, and adjust the
glass so it is parallel with the glass run channel.
GLASS RUNCHANNEL
ROLLER GUIDE BOLTS6x1.0mm8 N.m {0.8 kgf.m,5 tbffi)
Tighten the roller guide bolts.
Loosen the front channel bolt.
Lower the glass.
Push the front channel against the glass, then
tighten the tront channel bolt.
e.
l.
www.emanualpro.com