head HONDA INTEGRA 1994 4.G Workshop Manual

lgnition Switch
Steering Lock Replacement
CAUTION:
a All SRS electrical wiring harnesses ale covsred with
yellow insulation.
a Belore disconnecting any parl ot the SRS wir€ hal-
ness, connecl the short connector{s).
a Replace the entire alfected SRS harness a$6mbly il
it has an open circuit or damaged wiring.
NOTE: The original radio has a coded thett protection
circuit. Be sure to get the customer's code number betore
- disconnecting the batterY.
- removing the No. 32 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.
1. Disconnect the negative cable from the battery.
2. Remove the dashboald lower cover and knee bolster
(see page 23-7'l ).
3. Disconnect the 5-P connector from the under-dash
fuse/relay box and the 7-P connector trom the main
wire harness {see page 23-71).
4. Remove the steering column covers (see page
23-711.
5. Remove the column holder mounting bolts and nuts'
BOLT22 N.m
12.2 kgl'm.
NUT13 N.m(1.3 kgf.m, 9.4 lbl'ftl
23-72
16 tbt.ftl
6. Lower the steering column sssembly.
7. Center-Dunch each oJ the two shear bolts and drill
their heads off with a 5 mm {3/1 6 in) drill bit'
CAUTION: Do not dama96 tho switch body whon
r€movlng the shoar bol$.
Remove the shear bolts from the switch body.
Install the new ignition switch without the key in-
serted.
Loosely tighten the new shear bolts.
Insert the ignition key and check for proper opera-
tion of the steering wheel lock and that th€ ignition
key turns freely.
Tighten the shear bolts untilthe hex heads twist off.
8.
q
10.
11.
12.

Distributor Top End Inspection
1.
2.
Check for rough or pitted rotor and cap tefminals.
Scrape or file oft the carbon deposits.
Smooth the rotor terminal with an oil stone or #600sandpaper i{ rough.
Check the distributor cap Jor cracks, wear, and
dSmage, lf necessary, clean or replace it.
2
Distributor Removal
1.
2.
Disconnect the 2-P and 8-P connectors from the dis-
tributor.
Disconnect the ignition wires from the distributor
cap.
3. Remove the distributor mounting bolts, then remove
the distributor Irom the cvlinder head.
23-91

Spark Plug Inspection
1. Inspect the electrodes and ceramic insulator for:
. rmproper gap. Oil-touling. Carbon deposits. Cracked centerelectrode insulatorDamagedgask6t
Burned or worn electlodes may be caused by:. Advanced ignition timing. Loose spark plug. Plug heat range too low. Insufficient cooling
Fouled plug may be caused by:. Retarded ignition timing. Oil in combustion chamber. lncorrect spark plug gap. Plug heat range too high. txcessive idling/low speed running. Clogged air cleaner element. Deteriorated ignition coil or ignition wires
Check the electrode gap.
Bl88l engine:
a Adjust the gap with a suitable gapping tool.
Electrode Gap
Standard: 1.0-1.1 mm (O.O39-0.O43 in)
1.1 mm{0.0,$ in)
Replace the plug if the center electrode is round-
ed as shown below:
ROUNDEDELECTROOE
Bl8Cl engine:
a Make sure that the '1.4 mm (0.055 in) wire-typeplug gauge does not go into the gap for the plati-
num tip plug. lf the gauge goes into the gap, do
not attempt to adjust the side electrode; replace
the plug with a new one. Use only the spark plugs
listed below.
ROUNDEO ELECTRODE
Electrode GapStandard: 1 .2-'l .3 mm{0.047 -O.051 in)Service Limit: 1.4 mm{0.055 in)
CAUTION: Do not use a blade-type plug gaugs, it
may damage the platinum tip of the center olectrodo.
Spark plugs for the 81881 engine:
Spark plugs for the B'l8Cl engine:
PFR6G_13 (NGK) IPK2OPR-113 I For all normal driving
{Nippondenso)
3. Apply a small quantity ol anti-seize compound to the
plug threads.
Screw the plugs into the cylinder head iingef-tight,
then torque them to 18 N.m (1.8 kgf.m, 13lbf.ft).
ZFRsF-1 1 (NGK)
KJl6CR-11 1
(Nippondenso)
For all normal driving
ZFR6F-1 1 (NGK)
KJ2OCR-11 1(Nippondenso)
For hot climates or con-
tinuous high speed driving
23-97

Lighting System
Circuit Diagram (USAI
UNOER - HOOD RJSE/NELAY 8OX
-r lo| ,-. otFDIMMER I'I
No.2l|l0A]iil;
)
ttNo.lo '1 No,22 ''t No.gtloAr (0oA) (floAr
IT
HEADLIGHTRIGHTHEAOUGHT
HIGH EEAMINOICATORLIGHTfi.4W)@il,", @f,*,6il* 6p*
. PAR(II{G UGHI. TAILUGI{TS. UCENSE PI.ATE
UtrloER - D SHRJSE/RELAYsox
REO/GNN
8LK
I
G20lG401
DASH UGI{TS88rGr{T ESSCONTrcUTRDASH UGHTSPAR(II{C UGHTSTAItUGt{TSUCENSE PI.ATEUGHTS
8tK
G301G20'|G40l
23-154

Gircuit Diagram (Canadal
BATTERY
G"*
UNOER_HOOD FUSEiRETAY 8OX
coMBrNAtor{ rcHrswnc
-il w
| '.=r" I
ll'L I I
I I *o\." l-'li' ;- ;j
I LI
"- r.r-,9 "orr
I
d "
L
RED/BLU REO/}VHT RED,ll
I UNDEN-DASH II FUSEiIEI,AY 8OX I
tl
L-J
t'GRN
/d\BATtG2\9-l
rGNrTrot{swITcH
No.2lfl0A)\I
No.l9|l04]Jm.tr (
t10A) ttt
I
No.l6{7.54}
tl
i,"#
llrrff li'rrt,
RED/GRtIIBLU REOr'TVHTINED/B
V
WHTTYEL
. DASH LGHTS BRIGHTNESSCOI{TROLLER. DASH I-IGHTS. PARKING I-GHIS. TAII,LIGHTS. UCENSE N"AT€ LIGI{TS
I a-rneonru jllA/Vr l"o I f# wxrintoRED/GRI{ +\{H I
DAYTIME RUNNINGUGI{TS RESISTOR
IRED/GRN
Hr I r-01651,1/) | l55W)HIt85W)LOt55Wl
HIGH BEAMINOICATORUGHTfl.4W
I
RIGHTHEADLIGHTPARKIIIGBRAKEsw{TcH
23-155

T€st conditionTest: Desirad losultPossibla cause if rosult is not obtainad
1BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground {G201, G401). An open in the wire
WHT/YEL
Under all conditionsCheck Jor voltage to ground:
There should be battery voltage.
. Blown No. 1 7 { 10 A} luse in the
under-dash tuse/relay box. An ooen in the wiae
YEL/BLK
lgnition switch ON (ll)Check tor voltage to ground:
There should be battery voltage.
Blown No. 16 (7.5 A) tuse in the
under-dash fuse/relay box
Faulty ignition switch
An open in the wire
4RED/WHT
Combination light
switch in "O" positionCheck for voltage to ground:
The.e should be battery voltage.
Blown No. 40 {5O A) fuse in the
under-hood fuse/relay box
Faulty combination light switch
An ooen in the wire
5WHT/REO
Combination light
switch is OFF; connect
a iumper wire between
the YEL/BLK and
WHT/RED terminals,
then turn th6 ignition
switch ON.
Left and right headlight (high
beaml should be on but dim, and
high beam indicator light should
come on.
Poor ground (G201 . G401 . G301)
Blown bulbs
Faulty daytime running lights
reststor
An open in the wire
ttGRN/RED
lgnition switch ON (ll),
brake fluid res€rvoil
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No. 15 (1O A) tuse in the
under-hood fuse/relay box
Blown brake system light
An open in the wire
RED/GRNParking brake lever upCheck for continuity to ground:
The.e should be continuitv.
. Faulty brake lever switch. An open in the wire
23-157

Headlight
Description
The low beam lights are proiector-type lights which are more compact while maintaining sufficient brightness. Bundling
the light rays reduces stray light and yields a spotlight-effect which improves visibility during night or foul weather driving.
For easier aiming, the headlights are equipped with vertical and horizontal gauges.
NOTE: As the oute. lenses are made oI a resin material, don't cover the headlights when they a.e turned on.
OUTER LENScoNvEx LEI{SSUB-REFLECTORsEcoND FOCUSINTERRUPTER PLATEREFLECTOBFIRST FOCUSBULB
23-161

Headlight
Adjustment
Belol€ adiusting lha hoadlights:
a Park the car on level ground.
a Make sure the luel tank is full.
a The driver or someone who weighs the same should
sit in the driver's seat.
a Load the trunk with the items you usually carry (if you
usually pull a trailer, attach it to the carl.
a Push down on the tront and rear bumDers several
times to make sure the car is sitting normally.
a When installing a new headlight assembly, tighten the
four mounting bolts so that.the indicator in the verti-
cal gauge comes to the "O" mark.
1. Open the hood.
2. Check that both the horizontal and vertical gauge
read " O" .
. lf the gauges rcad "O", check headlight aiming
with the aiming charts on page 23-163. (lf aim-
ing isn't correct, refer to the trame repair chart
in section 20.)
a lf one o. both gauges don't read "O". go to step
23-162
3. Turn the low beams on. lJ necessary, align the ver-
tical indicator with its "O" mark by turning the ver-
tical adiuster with a Phillips screwdriver, and check
aiming with the chart on page 23-163.
lf necessary, align the horizontal indicator with its"0" mark by turning the horizontal adjuster with a
Phillips screwdriver, and check aiming with the chart
on page 23-163.
4.
5.Recheck that the vertical indicator bubble is aligned
with "o" 1 1.
lf necsssary, adjust as described in step 3.
Turn the high beams on and check aiming with the
charts on page 23-163.

Measurements (Standardl:
A: 9 fi 10 in (3000 mm)
B: 23 in (585 mm)
C: 46.1 in (1170 mml
D: 33.5 in (85O mm)
E; 1.2 in {31 mm}
Headlight Aiming
Low beam:High besm:
HEADLIGHTLOW BEAMCEt{TER
FLOOR
HEADLIGHTHIGH BEAM
FLOOR
CAUTION: Th6 out6r lonses get very hot when tho hoadlights are on; do not cover them.
23-163

Headlight
Headlight Replacement
1. Remove the front bumoer.
Remove the mounting bolts, then pullout the head-
light, and disconnect the connectors from it.
Afte. replacement. the horizontal and vertical aim-ing must be checked using conventional methods,
Use the aiming charts on page 23-163.
Bulb Replacement
CAUTION:
a Halogon headlights can bocomo voly hot in usa; do
not touc$ them or tho attaching hardware imm6diatoly
arter they hava been lurnod off,a Do not try to roplace or cl6an the headlights with thelights on.
I . Oisconnect the 2-P connector(s) from the headlight.
coNlrtEcToR
2. Turn the bulb(s) counterclockwise and remove the
bulb(s).
FRONT BUMP€R
HEADLIGHT
23-164