lock HONDA INTEGRA 1994 4.G Workshop Manual

tlo.WlfeTost condition
*No. 24 (15 Al: 81881 engine
No.24 l2O A): 818C1 engine
Tost: Desired rosultPossibl6 caus€ it losult is not obtained
IBLKUnder all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G201, G4011. An open in the wire
2BLKryEL
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
. Blown rNo. 24 fuse in the under-
dash fuse/relay box. An open in the wire
5LT GRNlgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be battery volt€ge.
. Faulty main switch. An open in the wire
4GRY
lgnition switch ON lll),main switch ON and
brake pedal pushed,
then released
Check for voltage to g,ound;
There should be O V with thepedal pushed and battery
voltage with the pedal released,
. Faulty brake switch. An open in the wire
GRN/wHT
Brake pedal push€d,
then r€leased
Check tof voltage to ground:
There should be battery voltage
with the pedal pushed, and O V
with the Dedal released.
Blown No. 42 l2O Al tuse in the
under-hood fuse/relay box
Faulty brake switch
An open in the wire
6RED/BLU
lgnition switch ON (ll)Connect to ground; Indicator
light in the gauge assembly
comes on.
Blown bulb
Blown No. 15 (10 A) fuse in the
under-dash fuse/relay box
Faulty dimming circuit in the gauge
assembly
An open in the wire
7LT GRN/
BLK
RESUME button
pushedCheck for voltage to ground:
There should be battery voltage.
Faulty SET/RESUME switch
Faulty cable reel
An open in the wire6LT GRN/
RED
SET button pushed
qPNK
MT/: Clurch pedal
released
A/T: Shift l€ver in [Zl,
lD:I, or lE.l
-
Check for continuity to ground:
There should be continuity.
NOTE: There should be no con-
tinuity when the clutch pedal is
depressed or when the shift
lever is in other positions.
Faulty or misadiusted clutch switch(M/T)
Faulty A/T gear position switch(A/T)
Poor ground (G201 ,G4O1)An open in the wire
10BLUStart the engine.Chsck for voltage to ground:
There should be battery voltage.
. Faulty ignition system or ECM. An open in the wire
11ORN
lgnition switch ON (ll)
and main switch ON;
rsise the front of the
car, rotat€ one wheel
slowly.
Check Jor voltage between the
ORN @ and BLK O terminals:
There should be O- about
10 V-O- about 1O V
repeatedly.
. Faulty vehicle speed sensor (VSSI. An oDen in the wire
'128RN/WHTConnect battery power
to the BRN/WHT
terminal and ground to
the BRN/BLK terminal.
Check the sound of the actuator
motor: You should hear the mo-
tor running smoothly.
. Faulty actuator. An opsn in the wire
13BRN/BLK
14BRN/RED
Connect battery power
to the BRN/RED
terminal.
Check the operation of the mag-
netic clutch: Clutch should click
and output link should be locked.
Faulty actuator
An open in the wire
Poor ground (G3O 1)
il:
23-247

1.
2.
3.
Actuator Assembly Test
Disconnect the 4-P connector from the actuator.
Check that the output linkage moves smoothly.
Connect battery power to the D terminal and groundto the A terminal,
ACTUATOR
Check for I clicking sound trom the magnetic clutch,and that the output linkage is locked. lf the outDutlinkage is not locked, replace the actuator asssmblv.
Check the operation oJ the actuator motor in eachoutput linkago position according to the table (youshould be able to hear the motor).
Actuator Cable Adjustment
Check that the actuator cable operares smoothtvwithout binding or sticking.
Start the engine and warm it up to normaloperatingtemperature (radiator fans come on twicel,
Measure how far the output linkage moves from thefully closed position. Free play should be 1 1 1 1.5mm (O.43 I 0.06 in).
4.
FREE PLAY:1 1 I 1.5 mm (0.43 r 0.06 int
FULLY CLOSED POSITION
4. lf the free play is not within specs, loosen the lock-nut and turn the adjusting nut as required.
NOTE: lf necessary, check the throttle controlsys-tem {see section 1 I }, then recheck the output link-age free play.
5. Retighten the locknut and recheck the free play.
Battery
polaritiesOutput linkage
position
oFULLY
CLOSED
MIDDLE
POStTtON
FULLY
OPEN
Terminal
B
Terminal
The
molor
runs.
The
molor
runs.
The
molor
srops.
I
TerminalTerminal
The
motor
stops.
The
motor
runs.
The
motor
runs.
FULLY CLOSED
,tilr
23-253

l.
2.
1.
Rear Window Wiper Motor
Replacement
Remove the cover, mounting nut, and wiper arm.
Remove the rubber seal, special nut, and washer.
MOUNTING NUT
Washer Motor Test
Remove the front bumper (see section 20).
Disconnect the 2-P connector lrom the washer
motor.
RESERVOIR
WINDSHIELD
14 N.m11.4 kgf.m,10 tbt.trl
WIPER ARM
RUBBER SEAL
SPECIAL NUT
8.8 N.m{0.9 kgt'n,6.5 rbt.fr)
MOUNTINGBOLTS9.8 N.m(1.O kgf.m, 7.2 lbf.ttl
-4
)
Open the tailgate and remove the tailgate trim panels(see section 20).
Disconnect the 4-P connector from the wiper motor.
Remove the three mounting bolts and the wiper mo-
tor assembly.
REARwrNDow
Test the motor by connecting battery power to the
A ( + ) terminal and ground to the B (- ) terminal.
a ll the motor does not run or fails to run smooth-
ly, replace it.
a lf the motor runs smoothly, but little or no wash-
er fluid is pumped. check for a disconnected orblocked washer hose, or a clogged pump outlet
in the motor.
6, Install in the reverse order o{ removal.
23-263

Front Pas3enger's Side:
. Remove the glove box damper (see section 20), and
then remove the glove box.
. Disconnect the 3-P connector between the front oas-
senger's airbag and the SRS main harness, then con-
nect the short connector (RED) to the airbag side of
the connector.
SHORT CONNECTOR(REDI
SRS MAIN HARNESS
b,
Disconnecting the SRS Connector at the
Under-dash Fuse/relay Box:
CAUTION: Avoid br.aking the connoctor; it's doubte-
locksd.
1. First lift the connector lid with a thin screwdriver,
then press the connector tab down and pull the con-neclor out.
CONNECTORt_tD
To reinstall the connector. push it into position untilit clicks, then close its lid.
23-273

Supplemental Restraint System (SRS)
Steerin g-related Precautions
Steering Wheel and Cable Reel Alignment
NOTE: To avoid misalignment of the steering wheel or
airbag on reassembly, make sure the wheels are turned
straight ahead before removing the steering wheel.
Rotate the cable reel clockwise unit it stops.
Then rotate it co u nterclockwise (approximately two
turnsl until:
- The yellow gear tooth lines up with the alignment
mark on the cover.- The arrow mark on the cable reel label points straight
up.
ALIGNMENT MARK
ARROW MARK
23-274
Steering Column Removal
CAUTION:
. Bofore romoving tho 3l6oring column, first discon'
nect tha connector between ths cablo 16ol snd tho
SRS main harness.
. lf th6 stssring column is going to be removed with-
out dbmounting the stesring wh6el, lock the sl6sr-
ing by turning th€ ignition k.y to o-LOCK po3ition or
removo tha k€y llom ths ignilion so that th6 3loaring
wheel will not turn.
Do not replace the original steering wheei with any
other design, since it will make it impossible to properly
instsll the airbag (only use genuine Honda replacement
oans).
After reassemblv confirm that the wheels are still turned
straight ahead and that the steering wheel spoke angle
is correct, lf minor spoke angle adjustment is necessary,
do so only by adjustment of the tie-rods, not by remov-
ing and repositioning the steering wheel.

Supplemental Restraint System (SRSI
Airbag Assembly Replacement (cont'd)
3. Remove the airbag(s):
Driver's Side:
. Remove the two TORXo bolts using a TORX0 T30 bit,
then remove the driver's airbag assembly.
DRIVER'SAIRBAG ASSEMBLY
23-296
Front Palsugor'r Sidc:
. Remove the four mounting nuts, then lift the front
passenger's airbag out of the dashboard.
NOTE: Oo not confuse the lower mounting nuts with
the upper mounting nuts. The upper mounting nuts
are not selt-locking.
FRONT PASSENGER'SAIBBAG ASSEMBLY

GAUTION:
o Eatora instdling tho steoring whosl, lha front whaelslhould bo alignod straight !ho!d.. Bc auro to imtalt tho hrrnass wiros so that th6y !16not pinchod or intsrt6ring with othor crr parts.. Aftor rsassambly. conlirm that tho whods lre 3tillturnad straight ahead and lh.t the steering wheolrpoko angle is corrsct {rosd tesi}. lf mino. spok€angl6 adiustmont is necols!ry, do 30 only by ldiust_mgnt ol tho tio-rod9. not by removing and rgposi-tioning tho rteering whoel.
12. Align th€ cancel sleeve grooves with the cable reelprojections.
Carefully install th€ cable reel on the steering col-umn shaft. Then attach the connector holder to thesteering column.
CABLE REEL
CABI.I REEL
CONNECTOR HOLDER't7.
23-303
14.
t5.
Installthe steering column upper ano tower covers.
Center the cable reel. Do this by first rotating thecable reel clockwise until it stops. Then rotate itcounterclockwise (approximately two turns) until:
. The yellow gear tooth lines up with the align-ment mark on the cover.a The arrow mark on the cable reel label Dointsstraight up.
ABROW MARK
ALIGNMENT MARK
16. Install the steering wheel and3-P connector to the clip.
HORN CONNECTOR
YELLOW GEARTOOTH
attach the cable reel
CRUISE CONTROLSET/RESUME
Connect the horn connector and cruise control sevresume switch connector.
(cont'd)

Supplemental Restraint System {SRSI
Cable Reel Replacement (cont'd)
18. Installthe steering wheel nut.
TORXO BOLTS9.8 N.m (1.0 kgf.m,7.2lbtftlReplace.Us6 a TORX6 T30 bit
STEERING WHEEL NUT,19 N.m 15.0 kgt m, 36 lbt ft)Replace.
AIRBAG ASSEMBLY
19.
20.
Install the driver's airbag assembly.
Connect the cable reel 6-P connactor to the SRS
main harness, then install the knee bolster and
dashboard lower cover.
DASHBOARD LOWER OOVER
21.Remove and properly store the shon connector(s)
{RED}, then reconnect the airbag connector(s} (and
reinstall the glove box).
Reconnect the battery positive cable, then the nega-
tive cable.
After installing the cable reel, confirm proper sys-
l€m operalron:
Turn the ignition ON (ll); the instrument panel
SRS indicator light should go on for about six
ssconds and then go off.
Make sure both horn buttons work.
Make sure the headlight and wiper switches
work.
Go for a test drive and make sure the cruise con-
trol switches work.
Rotate the steering wheel counterclockwise to
make sure the yellow gear tooth lines up with
22.
23.
a
a
24. Enter the code number to restore radio operation
(see page 23-191).
23-304