Dash HONDA INTEGRA 1994 4.G Owner's Manual

Windshield
Removal (cont'd)
6. Apply protective tape to along the edge ot the dash-
board and body as shown.
Using an awl, make a hole through the rubber d8m
and adhesive from inside the car. Push the piano wire
th.ought the hole, 8nd wrap each end around a paece
of wood.
w|l{osHlELo
WII{DSHIELD
PIANO WIRE
ADHESIVE
Wilh a helper on the outside. pull the piano wire back
and forth in a sawing motion. and carefully cut
through the rubber dam and adhesive around the en-
tire windshield.
CAUTION: Hold tho dano vyi]o as clos6 to tho wind-
shield as possible to pr€vsnt damag€ to ths body and
dashboard.
8. Carefully remove the windshield.
lnstallation
1. ScraDe the old adhesive smooth with a knife, to a
thickness of about 2 mm (O.O8 in) on ths bonding
surtace around the entite windshield opening flange,
NOTE:
a Do not scrape down to the paintsd surfaco ot the
body; damaged paint will interfere with proper
bonding.
a Remove the rubber dam from the bodv.
a Mask off surrounding surfaces betore painting.
2. Clean the body bonding surtace with a sponge damp-
ened in alcohol.
NOTE: Atter clesning, keep oil, grease and water
from getting on the surface.
3. lf the old windshi€ld is to be reinstalled, use a putty
knife to scrape df{ all iraces oJ old adhesive, then
clean the windshield surface with alcohol where new
adhesive is to bs applied.
NOTE: Make su.e the bonding surface is kept {ree
of water, oil and grease.
CAUTION: Avoid sotllng thE wlndshiold on hs
edges; small chips may latct dcvelop into crack3'
a Clean the shadowed area.
a Clean the area @ as shown.
wtt{DsHtELo
WINDSHIELD
DAM
InCd.
+
vn77777ri _
t
20-56
.--

Windshield
Installation (cont'd)
With a sponge. apply a light coal oJ glass primer
around the edge ot the windshield as shown, then
lightly wipe it olt with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the windshield, and
do not get body and glass primer sponges mlxed
up.
a Never touch the primed surfaces with your hands.
ll you do, the adhesive may not bond to the wind-
shield properly, causing a leak afterthe windshield
is installed.
o Keep water, dust, and abrasive materials awaY
from the primed surface.
V//f, : apptv stass ptimer hors.
WINDSHIELD
RUBBER -DAM .YJ * o
>\ast,
/\WINDSHIELD
\UPPER MOLOING
UPPER RUBBER UPPER
10. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the wind-
shield opening flange. Let the bodY primer dry tor
at least 1O minutes.
NOTE:
a Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges,
a Never touch the primed surfaces with your hands.
a Mask otl the dashboard before painting the
flange.
//////, I Aeely bodv Primer h6te.
16 mm{0.63 in)
5 mm {0.19 inl
6 mm (0.23 in)
16 mm1O.63 inl
5mm(O.19 inl
16 mm
10.63 inl
1 1 . Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixlng.
a Follow the instructions that come with the
adhesive.
12. Before filling a cartridge, cut the end ol the nozzle,
as shown.
Cut nozzle end,
10 mm (O.39 inl
20-58
7 mm 10.27 in)
,*-

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: B€ caretul not to damag€ lhe seats, dash-
board and other interior trim.
1. Remove the glass (see page 2O-79) and headliner
(see page 20-98).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
3. Remove the bolts and nuts, then remove the motor,
if necessarv,
NOTE: Make sure both sliders are parallel when in-
stalling the motor.


: 8olt, nut locationg
A

: Bolt, 2
6x1.Omm I9.8 N.m ILd tt.o kgf.-, I,.?- ", _,/
< : CliD locations. 2
CEILIING LIGHT
FRAME
B : Nut, 3
20-80
4.Disconnect the drain tubes.
Remove the bolts, then remove the trame from the
car.
NOTE: You may require assistance when removing
the frame.


: Eolt locations, I
6 x 1.0 mm
DRAIN TUBETo install, slide the draintube over the ftame nozzleat least 10 mm {O.4 in}.
6.
TUBE CI-IP
Pull the drain tubes out the front and rear pillars.
NOTE; Betore pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the trame seal.
a Check for water leaks.
7.
9.8 N.m (1.0 kgt m,7.2 rbr.ttl )
FRAME
FRONT

Motor, Drain Tube and Frame Replacement
CAUTION: Be carotul not to damago th€ seats, dash-
board and other int6rior trim,
1. Remove the glass (see page 2O-86) and headliner(see page 20-10O).
Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
NOTE: To remove the motor, remove the screws.
Disconnect the drain tubes.
Loosen the front bolts.
Remove the bolts, then remove the trame from the
car.
NOTE:
a You may require assistance when removing the
trame.
a Take care not to bend the sunshade rails.
TUBECLIP
DRAIN TUBETo install, slade the drain tube ov6rthe frame nozzle at least 10 mm lO.4 in).
SUNSHADERAILS
Pullthe drain tubes out of the tront and rear oillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
Installation is the reverse of the removal grocedure.
NOTE:
a Install the tube clips with the ends facing the side to easea Clean the surtace of the frame.
a Check the frame seal.
a Check for water leaks.
a Make sure the sunshade moves smoothlv.
SCREW
4.
\/
Make sure the sliders areparallel when installing themotor,
CONNECTOR
FRAME
BOLT6 x 1.0 mm9.8 N.m (1.O lg{.rn.7.2 tbt.ttl
Loosen the tront bohs
Fo?w!?d
tt.
FRONTDRAIN VALVES
installation of the headliner.
20-87

Headliner
Replacement
CAUTION: Whon Fyhg with I flat tip sclewdrivsr, wrap
it whh protectivs tapo to prevent damaga.
NOTE:
a Take care not to bend and scratch the headliner.
a Be caretul not to damage the dashboard and other in-
terior lrim.
a Fold the front seat-back backward.
Halchback
1. Remove;
. Door trim (see page 20-93)
a Front Dillar tirm {see page 20-91)
a Ouarter trim (see page 20-93)
a Coat hanger (see page 20-93)
a Rearview mirror {see page 20-52)
2. Remove the sunvisor and holder from each side.


: Scrow location!, 6
al
u)
LOCK WASHER(Outside)
"^/
HAaqr+- SUNV|SOR
Y
BRACKETHOLDEB
NOTE:
a lf necessary, remove the sunvisor bracket as
shown.
a When installing the sunvisor bracket, apply grease
and make sure it's installed properly.
suNvlsoRBRACKET
suNvrsoR
20-98
3. Remove the tront and rear ceiling lights, then dis-
connect the conneclors.


: Sc.ew, nut localions
A

: Scrcw, 2B

: Nut, 2
&)?)
HOOK
A
ffi)
LENS
HOOK
I
,r--T-\
m)
H
LENS
CONNECTOR
CONNECTOR
HOOKS

Garpet
Replacement
SRS wire harnesses are routed near the carpet.
CAUTION:
a All SRS slectrical wiring harn€ssos al€ covorod
with yollow insulation.
a Belore disconn€cting 8ny patt of th€ SRS wite
harness, connoct th€ short connectors {see pago
20-2721.
a ReDlace the €ntire affected SRS haln€sa assam-
bly if it has an opan cilcuit or damaged wiring.
ORIVER'S AIRBAG
1. Remove:
Hatchback
a Front seat (see page 2O-103)
a Rear seat (see page 20-108)
a Rear shell {see page 2O-91}
a Rear trim panel {see Page 20-921
a Side trim panel (see page 20-92)
a Front seat belt lower anchor (see page 20-115)
a Front and rear consoles (see page 2o-128)
. Kick panel (see page 2O-91)
a Dashboard lower cover (see page 20-131)
a Opener cover (see page 20-154)
Sedsn
a Front seat (see page 20-103)
a Rear seat {see page 2O-1 10)
a Rear pillar trim panel (see page 20-95)
a Center pillar lower trim (see page 20-94)
a Front seat belt lower anchor {see page 20- 1 1 6l
a Front and rear consoles (see page 20-128)
a Kick panel (see page 20-91)
a Dashboard lower cover (see page 20-131)
o Opener cover (see Page 20-155)
2. Remove the footrest.
V : Bolt locatios, 2
FOOTREST
20-124
I
v
6 x 1.O mm9.8 N.m {'l.o7 .2 tbt.ftl

Carpet
Replacement (cont'd)
4. Remove the SRS unit covers.
> : Clip locations, 2
Cut tne @ ana @ areas in the carpet, then pull it
back, as shown.
SRS UNIT COVERS
SRS MAIN
20-126
PARKING BRAKE
Cut here.
6. Cut the carpet under the parking btake lever'
CARPET
7. Remove the dashboard center bracket and center
beam bracket.
V : Bolt locatlona
AV : Boll, 4
s x 1.2s mm I22 N.m I12.2 ksf m, I16 tbt.ftl /,/
B>: Bolt, 1
6x1.Omm I9.8 N'm tl.O kgl m, I
l:?'o'!"t -'/C> : goli, 2
6 x 1.0 ftm I9.8Nm I11.0 kst'm, i'1Y"!_/

Front and Rear Consoles
Replacement
SRS wire harnesses are routed near the front console.
CAUTION:
a All SFS electrical wiring harnesses aro coverod
with y6llow insulalion.
a Betore disconnecting any part of lho SRS wire
harness, connect th€ short connoctorc (so€ pago
20-272t.
a Replaco tho sntilo aftocted SRS halness assom-
bly it it has an opon circuit or damaged wlring.
FBONTPASSENGER'S AIRBAG
20-128
NOTE: Take care not to scratch the tront and rear con-
soles, and dashboard.
1. Remove the access cap.
CAUTION: liYhen prying with a flat tip scr€wd.lv€r,
wrap it with protoctivo tape to provent damag€.
ACCESS CAP
2. Remove the sctews.
v : Scraw loc€tlona
At : Scr.w, 2 Bv : Scrow, 2
E)
w)

Dashboard
Component Removal/lnstallation
SRS wire harnesses are routed near the dashboard andsteering column.
CAUTION:
a All SRS olectrical wiring harnesses ar6 covolodwith yallow insulation.
a Betoro disconnecting any paft ot th6 SRS wiro
harn€ss, connoct th€ shoi connectots (s66 page
23-2721.
a Replaco th€ entire Itlocted SRS hsrness asaem-
bly il h has an open circuh or damagod wiring.
CAUTION: Whan prying with a flat tip scrowdiv... wrapit with protoctiv€ tape, and apply protectivo tapo a.oundth€ felatsd parts. to provent damag€.
Instiumont p8n6l, Dashboad lower covor. Knec bobtcframoval:
l. Lower the steering column.
2. Remove the screws and detach the cliDs, then re-
move the instrument panel.
3. Remove the coin oocket.
4. Remove the screws and detach the clips, then re-
move the dashboard lower cover.
Disconnect the connector.


: Scrawlocation3, 5
AIF|]A\g)
A i Clip locationg
AA: Cllp, 2 B> : Clip, 2
I l-l L'l| ,-__-, )
itrvi
) 4Z)
_:n,,4<-ft
INSTRUMENT PAI{EL
(cont'd)
COIN POCKET
20-131

Dashboard
Component Removal/lnstallation (cont'dl
5. Remove the knee bolster.


: Bolt locations, 3
fi 6rt.omm
6 i;i'i#.,7.2 tbr.ftl
?
KNEE
6. Installation is the reverse of the removal Drocedure.
Stol€o radio/cassette, Heater control panal removal:
1 . Remove the rear console, then remove the front con-
sole (see page 20-128).
Loosen the bolts, then remove the stereo radio/
cassette by pulling it out.
Disconnect the connector and antenna lead.
NOTE: The original radio has a coded theft protec-
tion circuit, Be sure to get the customer's code num-
ber belore- disconnecting the battery.
removing the No. 32 17.5A) fuse from the under-
hood fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn
i1 on. When the word "CODE" is displayed. enter
the customer's 5-digit code to restore radio
operation.
20-132
CONNECTOR
CASSETTE


i Bolt locations. 2
6 x 1.0 mm9.8 N.m {1.0 kgl.m,
3, Carefully pry the hazard warning switch and rear
window defogger switch out of the heater control
Daner.
Disconnect the connectors.
HAZARD WARNINGswtTcHREAR WINOOWDEFOGGER SWITCH