tdc HONDA INTEGRA 1994 4.G Owner's Guide

PGM-FI System
TDC/CKP/CYP Sensor
_f'=l_ fi_l The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 4: A problem int:- the Crankshaft Position (CKP) Sensor circuir.
l'6]- ftl - The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 8: A problem in-i- the ToD Dead Center ITDC) Sensor circuit.
-flG]l- ft-] The Malfunction Indicator Lamp (MlL) indicates Diagnostic Trouble Code (DTC) 9: A problem in- , - the Cvlinder Position ICYP) Sensor circuit.
The CKP Sensor determines timing tor fuel injection and ignition of each cylinder and also detects engine speed. TheTDC Sensor determines ignition timing at start-up (cranking) and when crank angle is abnormal. The CYP Sensor detects
the position of No. 1 cylinder tor sequential fudl injection to each cylinder.
- \.--r-l - -__l_-
tPJ:;LlJ:lEl--;l ?,:
- Tho MIL hos beon roponod on.- With rho SCS short connoctorconneclod lsso pago I l-341,code 4, 8 and/or 9 ar6 in-dicated.
Do the ECM Reset procedure (seepage 11-35).
Intohittent failuro, syst€m is OKat thia tima {t6st drivo may benoceaSaayr.Chock for poo. connections orlooss wires at C222 (located atright shock towerl, C110(TOC/CKP/CYP Sonsorl and ECM.
ls the MiL on and does it in-dicate code 4, 8 and/or 9?
Turn the ignition switch OFF.
Disconnect the 8P connector fromthe TDC/CKP/CYP sensor.
{To page 1 1-57)
11-56

{From page 11-56)
Measure resistance between ter-minals of the indicated sensor.'see table
R.olac6 th. distributorhousing (8oo aoction231.ls there 35O-7O0 0?
Check for continuity to bodyground on both terminals ot theindicated sensor,
Rgplace tho di.tributorhousing llo€ loction23t.
Connect the test harness to themain wire harness only, notto theECM (see page 1 1-371.
Measure resistance between ter-minals of the indicated sensor ontest harness.'see table
Roprir opon in tho indi-cated senaoa wirea.*soo tablols there 350 70O 0?
Repair short to bodyground in tho indicrl.dt€naor wiroa.i s€e tabla
SEIiSOFDTCSENSORECMTENMINAICOLOR
2815ATU/GFN
6816BTUTVEI
TDCa813ORN/BTU
814
9B1tORN
as12
o o ooooo oo ooo o I oooooooo l6coocl o oo ooo ooooo
o oooo ooooo ooo I oooo oooo lo{nofioo't oooooooo ooo
812350-7000?
Check for continuity to bodyground on 815. 813 and/or B'l 1terminals.
ls there continuity?
NO
Substituto a known-good ECMand rechock. lf symptom/indica-tion goes away. roplaco tho origi-n.l ECM.
11-57

CAUTIOI{:
a All SRS eloctdcal wiring harna$os are covcred whh
yollow lnaulation.
a Sofora disconnecting any pan ot tho SRS wirc har'
n6ss, connoct the short connoctots (s€6 pago 23-701.
a Roplacs tho entiro aff.ct d SRS ham6t. rssombly it
ii has an opon circuil or damagcd wlrlng.
lf the inspection to. a particular lailure code requir6s the
use of Test Harness {07LAJ - PT3O1 OA):
1, Remove the left side kick panel on the driver's side(see page 1+84).
2. Connect the wire harness to the Tsst Harness.
and/or connect the Test Harness to the TCM sccord-
ing to the troubleshooting flowchart.
NOTE:
a Only the A and D terminals of the Test Harnsss aro
used for Ay'T troubleshooting.
a Unless otherwise noted, use only the Digital
Multimeter, commerciallv available or KS-AHM-
32{)03, for testing.
c
DIG]TAL MULTIMETERComm€rciallv availableKS-AH M-32-.003,or gouivalEnt
) o o o o o o o o o o ) olo D o o o o o qoo o o o olo o o o o . o o o . c
To.miml Locrtlonr
a TCM Ro3at Procoduro
1 . Tum the ignition switch off.
2. Remove the No. 32 BACK UP fuse {7.5 A} from the
under-hood luse/relay box 'or 10 seconds to reset
the TCM.
NOTE; Disconnocting the No. 32 BACK UP tuse also
cancels ths radio anti-theft code, preset stations and
tho clock sefting. Get the customer's code number
and make note ol the radio presets before removing
the fuss so you can reset them.
a Finll hoc.dulr
NOTE: This procedure must be done after any
troubleshooting.
1 . Removs ths s9ocialtool from the Service Check Con-
noctor.
2. Reset the TCM.
3, S6t th€ radio preset stations and clock setting.
BACK UP (7.5 A} FUSE
14-49

Steering
Special Tools ............. 17-2
Component Location
lndex ................ ...... 17-3
System Description
Ff uid Flow Diagram ......................... 17 -1
Steering Pump ................................. 17-5
Steering Gearbox ............................. 17-7
Troubleshooting
General Troubleshooting ................ 17-10
Noise and Vibration ......................... 17-14
Fluid Leaks ............. 17-16
Inspection and Adiustment
Steoring Operation .......................... 17 -14
Power Assist Check
with Car Parked ........................... 17-18
Steering Linkage and Gearbox ....... 17-19
Pump Beh .............. 17-20
Rack Guide Adjustment ............. ..... 17-21
Ff uid Replacement ...................... ..... 17 -21
Pump Pressure Check .................. .... 17 -22
Ffuid Leakage lnspection ................ 17-23
+ Steering Wheel
Removal ..,,,,,,,........ 17-24
Disassembly/Reassembly ............... 17 -25
fnstallation ,......,,,,,. 17-26
* Steering Column
Removaf .................17-28
Inspection .............. 17-30
Installation ............. 17-31
Power Steering Hoses. Pipes
Replacemont ......... 17-3tl
Power Steering Pump
Removal ................. 17-35
Disassembly .......... 17-35
Reassembly ........... 17-'10
lnstallation ........,..., l7-tltl
Steering Gearbox
Removaf .,.,............. 17-45
Disassembly .......... 17-/E
Reassembly ........... 17-53
lnstallation ............. 17-63
Ball Joint Boot Replacement .......... 17-65
SUPPLEMENTAL RESTRAINT SYSTEM {SRSI
The Integra SRS includes a driver's airbag. located in the steering wheel hub, In addition, all models except the
RS model for Canada have a front passenger's airbag located in the dashboard above the glove box. Information
necessarv to safely service the SRS is included in this Service Manual. ltems marked with an asterisk {') on the
contents page include, or are located near, SRS components. Servicing. disassembling or replacing these items
will require special precautions and tools, and should therefore be done by an authorized Acura dealer.
a To avoid rsndering ths SRS inoporative, which could load to po.sonal iniury 01 d€ath in th€ event ot a ssvare
lrontal collision, all SRS service work muat be performod by an authorizod Acura deal6t.
a lmploper service procodules. including incorloct romoval and installation of the SRS, could lead to personal iniu-
ry caused by unintontional activation ot the airbags.
a All SRS elsctdcal wiring harnesses ara covorod with ysllow insulation. Rolalod compon€nts 8re locatsd in tho
stse ng column, tront console, dashboard, and dashboard lower panel, and in the dashboard above the glove
box. Do not use oloctrical tost equipmoni on thosa cilcuits.
NOTE: The original radio has a coded thett protection circuit. Be sure to get the customer's code number before
- disconnecting the battery.- removing the No. 32 (7.5 A) tuse from the under-hood fuse/relay box.
- removing the radio.
Alter service, reconnect power to the radio and turn it on. When the word "CODE" is displayed' enter the cus-
tomer's 5-digit code to restore radio operation.

Heater and Air Conditioning
Heater ........ 21-1
Air Conditioning .......... ..22-1
SUPPLEMENTAL RESTRAINT SYSTEM {SRS}
The Integra SRS includes a driver's airbag, located in the steering wheel hub. In addition. all models except the
RS model for Canada have a front passenge.'s airbag located in the dashboard above the glovs box. Information
necessary to safely service the SRS is included in this Service Manual. ltems msrk€d with an asterisk (') on the
conlents page include, or are located near, SRS components. Servicing, disassembling or,eplacing thes€ items
will require special precautions and tools, and should therefore be done by an authorized Acura dealer.
a To avoid r6nd6dng tho SRS inoporativo. which could lead to personal injury or dealh in tho svont ot a sevele
frontal collision, all SRS servica work musl b€ portormed by an authorized Acura dealer.
a lmpropor sorvico procaduro3, including incorrect romoval and installatlon of tho SRS, could load to porsonal iniu-
ry causod by uninlonlional activation of tho ailbag8.
a All SRS eloctdcal widng harnossos are covored with yollow in3ulation. Relatsd compononts a.o locatod in tha
stsering column, flont console, daehboard, and dashboafd low6r pan6l, and in lhe dsshboa.d above lh€ glove
box. Do not uao electdcal tost equipmont on theae circuhs.
NOTE: The original radio has a coded theft protection circuit. Be sure to get the customer's code number beto.e
- disconnecting the battery.- removing the No. 32 (7.5 A) luse from the under-hood fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.

Troubleshooting
Schematic Symbolsym
BATTERY
le @l
ll
e-
GROIGround terminal
I
,ltDComponont ground
I
FUSECOIL, SOLENOID
H
CIGANETTE LIGHTER
A
t+j
RESISTOR
+
VARIABLE RESISTOR
ilH
THERMISTOR
e
tcNtTtol{ swTcH
-1o oF
BULB
e
HEATER
H
MOTOR
a
PUMP
0
CIRCUIT BREA(ER
I
T
HORI'
+
DIODE
+
SPEATER, BUZZER
D
Mast
Y
ANTIINNATRA SISTOR lTrl
II
Wire Golor Codes
The tollowing abbreviations are used to identity wire
colors in th€ circuit schematics:
wHT ............ White
YEL .............. Y6llow
BLK .............. Black
BLU .............. Blue
GRN ............. Green
RED.............. Red
ORN ............. Orange
PNK .............. Pink
BRN .............. Brown
GRY ............. Gray
PUR .............. Purple
LT BLU ......... Light Blue
LT GRN ......... Light Gr€en
The wi.e insulation has one color or one color with
another color stripe. The s€cond color is the stripe.
WHT/ALK
,/t,/l./l-- R
RELAY {ln noNormally open relayrmal poritionl
Normally closed relay
*Gt-i- |
lll
l'*^f
CO'IDENSER
I
T
SWITCH (ln ngrmal position)
Normally open ' Normally closodswitch I switch
til
@@
lil
LIGHT EMITTINGDIODE (LEDI
A[,
TT
CONNEInpur
f7
I
CTIONOutput
I\/
CONNECTON
--+>-
tl'l
BEED SWITCH
A
lril
Y
23-6

Gonnector ldentification and Wire Harness Routing
Engine Wire Harness {B1881engine)
Connector 01
Terminal
Number of
CavitiesLocationConnects ioNotes
c10'l
c102
c103
c104
c 105
c106
c107
c108
c108
c109
c110
c111
c113
c114
c115
Lt to
c117
c118
c119
c't 20
c121
c122
c123
cl24
c125
c't26
c127
c128
c129
c130
10
14
6
1
1
2
2
8
2
3
t
1
2
2)
2
8
14
2
2
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side ol engine compartment
Right side of engine compartment
Right side of engine
Right side ol engine
Transmission
Transmission
Middle of engine
lvliddle of engine
Right side ot engine
Right side of engine compartment
ldiddle rear of engine compartment
Middle of engine
Middle ol engine
Middle of engine
Middle of engine
Middle ot engine
Left side of engine
lvliddle of engine
Middle of engine
Middle of engine
Middle ot engine
Middle ol engine
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Transmission
Transmission
Transmission
Main wire harness (C221)
Main wire harness {C222}
Main wire harness (C223)
Main wire harness {C220)
Starter solenoid
Engine coolant temperature {ECT)
sensor
Engine coolant temperature (ECT)
gauge sending unit
Back'up light switch
Lock-up control solenoid valve A and B
lgnition coil
Top dead center/Crankshaft
position/Cylinder position
(TDC/CKP/CYP) sensor
Engine coolant temperature (ECT)
switch
Vehicle speed sensor (VSS)
Heated oxygen sensor (HO2S)
MAP sensor
Throttle position (TP) sensor
ldle air control (lAC) valve
Evaporative emission (EVAPI purge
control solenoid valve
Engine oil pressure switch
Alternator
Intake air temperature {lAT} sensor
No. 'l fuel injector
No. 2 tuel injector
No. 3 fuel injector
No. 4 fuel injector
Junction connector
Engine compartment wire harness
(c304)
Engine compartmenl wire harness
(c305)
Shift control solenoid valve A and B
Countershait speed sensor
Mainshaft speed sensor
M/T
NT
NT
NT
T 101
r102
Lelt side oI engine
Right side of engine compartment
Alternator
Under-hood tuse/relay box
G 101Right side of engineEngine ground, via engine wire
harness
23-16

Gonnector ldentification and Wire Harness Routing
Engine Wire Harnoss (B18Cl enginol
Connoctor 01
Totminal
umbor ol
Cavitio8LocationConnecla tof{orc!
c 101
cl 02
c103
c104
c105
c106
c107
c108
c109
c110
c111
cl12
c113
c114
c115
c116
c117
c1r8
c119
c120
cl2'l
c122
c123
c124
c125
c't26
c'127
c 131
c132
c133
c134
2
J
4
3
'I
4
2
I
2
't4
1
4
10
14
,l
2
2
8
Right side of engine compartment
Right side of engine compartment
Right side ot engine comPanment
Right side of engine compartmsnt
Right side of engine compartment
Righr side ot engine
Right side of engine
Transmission
Middle ol engine
Middle oJ engine
Right side of engine
Right side ot engine comPartment
Middl€ reat of engine compartment
Middle of engine
Middle of engine
Middle ol engine
Middle o{ engine
Middle of engine
Lelt side ot engine
Middle of engine
Middle of engine
Middle ol engine
Middle ot engine
Middle of engine
Left side of engine companment
Lelt side ot engine compartment
Left side of engine compartment
Right side ot engine
Right sid€ of engine
Middle ot engine
Middle of engine
Main wire harness (C221)
Main wire harness (C222)
Main wire harness (C223)
Main wire harness (C22O)
Starter solenoid
Engine coolant temperature (ECT)
sensor
Engine coolant temperature {ECTI
gauge sending unit
Back-up light switch
lgnition coil
Top dead center/Crankshaft
position/Cylind€r Position(TDC/CKP/CYP) sensor
Engine coolant temperature {ECT)
switch
Vehicle speed sensor (VSS)
Hsated oxygen sensor {HO2S}
MAP sensor
Throttle position {TPl sensor
ldle air control (lAC) valve
Evaporative emission {EVAPI purge
control solenoid valve
Engine oil pressure switch
Alt€rnatot
Intake 8ir temperature (lAT) ssnsor
No. 1 fuel injector
No. 2 fuel iniector
No. 3 fuel injeclor
No. 4 fuel injector
Junction connector
Engine compartment ware harness
{c304)
Engine comPanment wire harness
(c305)
VTEC solenoid valve
VTEC oil pressure switch
Knock sensor (KS)
Intaka air bypass (lAB) control sole-
noid valve
T101
r102
Left side of engine
Right sid6 ot engine compartment
Alternator
Under-hood fuse/relay box
G 101Right side of engineEngine ground, via engine wire
harness
23-18

Ground Distribution
Gircuit ldentification
_d_:
GI
Blttory
Tnnll|iltirn houinc
Xmct t rmr l(Sl{VTEC}
lLatad orvo.n!.ruor lHozsl
Cnnkd|rft Dorition tICKPI$nlor t
ITDC !.No. t
Cylndar oolitirn fICYPI!.ir.o. 1
Mdn httt !p6od..n.or lAlTl
Co(||llanhrft !p.€dr.Bor WT)
_d_:
G3
Et - Y€||tr rpo€o llrEor rYSq- VrEC Dlaaaura rwitch18 | 8C l.r{i|r)
Engino coohnt tomporlru|! ICCTI!wilch
ux _r]---..o eu {l{ "-
E iTl*;,,
*" ",
L-----------
Dlt linl conn ctor lDl"ClI Tranamildrfi control dbduht (TcMt
ECM (-G ECM ILG2I
ECM
on[/8LU -r-.IWHT/BI-U+IsLu/GRN -FIBLUrYEL -
E: Irn ry oround cebh E , E tgi," *ir" ha."o
E: Enoina 0oond crbL A E , E tgir. *rp"nn"nt *ir. han*"s
E | €ngino ground c.bL 8 E: Mdn wirb hem6r
23-60
Tnnln&don codaol moduLfrcMt

lgnition Switch
CAUTION:
a All SRS electdcal wiring harnessss aro covotod whh
yollow insulation.
a Botore disconnocting any part ot th6 SRS wiro har-
n6ss. connoct tha shon connoctor(t).
a Replac€ tho ontiro affected SRS hames! asllmbly It
it has an op6n circuit 01 damagod widng.
1. Remove the dashboard lower cover and knee bolster.
KNEE BOLSTERDASHBOARD LOWER COVER
Disconnect the 5-P connector flom the undsr-dash
fuse/relav box and the 7-P connector from the main
wire harness.
23-70
SRS MAIN HARI{ESS(Cov6red with Yollow inrulltiori)
J.Chsck tor continuity b€tween the terminals in each
switch position according to the table.
4. lf continuity checks do not agre€ with the tabl6,
reolace the €lectrical part of the switch lsee page
23-72t.
Terninal
P6itionBATtG1ST
--o
o-
I