roof rack HONDA INTEGRA 1994 4.G Workshop Manual

Moonroof
Index
Hatchback
CABLE ASSEMBLYReplacement, page 2O-81SUNSHADEReplacement, page 20-79
MOTORReplacement, page 20-80
GLASS BRACKETReplacement, page 20-81
DRAIN CHANN€L
FRONT DRAII{CHANNEL
a/'#
-4
SUI{SHADE RAIL
Replacement, page 20 8l
FRAME SEAL
FRONT RAILHOLDER
REAR ORAIN TUBE
,**4
U
\a
GUIDE RAIL
FRAME
20-77

Moonroof
Troubleshooting
SymptomProbable Cause
Water leaks1
4
Clogged drain tube.
Gap between glass weatherstrip and roof panel.
Defective or improperly installed glass weatherstrip.
GaD between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider,
3. Inner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn (glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty realy.
The roof panel should be even with the glass weather-
strip, to within l8 t O.5 mm (O.O7 I 0.O2 in) all the
way around. It not, slide the sunshade back, and:
Y : Bolt locstions, 6
1.Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side it necessary.
2.
1.8 1 0.5 mm lO.O7 i0,O2 in)
i
ROOF PANELGLASS ERACKET
GLASS BRACKET
4.Side-to-side fit ot glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lelt and forward or backward
by hand (see page 2O-8O).
GLASS WEATI{ERSTRIP
f)
Glass Height Adiustment
20-78

Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. lf it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see psge 20-98).
2. Remove the glass.
3. Remove the motor {see page 2O-8O).
4. Align the tilt-up position of the lifter on each side.
Check that the alignment left and right. then install
the motor.
Install the glass, then check for water leaks.
NOTE: Do not use high pressure wate..
lnstall the headliner.
Glass and Sunshade Redacernent
1. Open the sunshade.
2. Tilt-up the glass.
3. Remove the bolts, then remove the glass from rheglass bracket.
V : 8oh locations, 6
4. Remove the screw and lift the sunshade rail on each
side.
5. Silde the sunshade
sunshade.
V : Scraw locations, 2
forwa.d, then remove the
SUNSI{ADE
l-tII
)
6
7
Installation is the reverse of the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-79

Moonroof
Glass Bracket/SliderGuide Rails and Cable Assembly ReplacementLifter
(cont'dl
8. Slide the guide rail fofward, then remove it.
NOTE: Take care not to bend the inner cable.
10.Slide the anchor rod forward, then remove it from
the guide rail.
STOPPER
To install. insort the anchorrod by turning the stopper 9Oo.
qSeparate the glass bracket, lifter, slide stopper link
and slider,
AIT|CHOB ROD
1 1 . lnstallation is the reverse ol the removal procedure.
NOTE:
a Dsmsged pans should be replaced.
. Apply grease to the sliding portion.
SLIOER
NOTE: To inst€ll, apply multipurpose grease tothe lifter and slide stooDer link.
CABLE ASSEMBLY
GUIDE RAIL
INNER CABLEGLASS
20-82
'-

Moonroof
lndex
Ssdan
GLASS BRACKETReplacement, page 20-88
SUNSHAOEReplacement, page
MOTORReplacement, page 20-87
('
/\FROi{T DRAIN TUBE
SLIDE STOPP€R LINK
SUNSHADE RAIL
GUIDE RAILReplacement, page 20-88
REAR DRAIN
V
\
e
FRONT ORAIN
REAR RAILHOLDER
SEAL
FRAMERepfacement, page 20-87
20-84
----/_--4
DRAIN CHANNEL

SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrip and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise1. Excessive clearance between glass weatherstrip and root panel.
Motor noise1. Loose motor.
2, Worn gear or bearing,
3. Cable assembly deformed.
Glass does not move, but motor
turns
1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor
does not turn {glass can be moved
with moonroof wrench)
1. Blown fuse.
2. Faulty switch.
3, Battery run down.
4. Defective motor.
5. Faulty relay.
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.8 tO.5mm{O.O7 1O.O2 in} allthe way
around. lf not, slide the sunshade back, and:
Tilt-up the glass.
Loosen the bolts and adjust the glass.
Repeat on opposite side if necessary.
ROOF PANELGLASS ERACKET
GLASS WEATHERSTRIP
4. Side-to-side fit of glass weatherstrip can be adjust-
ed by loosening the frame mounting bolts and mov-
ing the frame right or lett and forward or backward
by hand (see page 20-87).
GLASS BRACKETForward
V : Eolt localions, 6
6x LOmm9.8 N.m 11.O kgf m,7.2 tbf.ttt
I
")
1.
2.
GLASS
4'/1210.5 mm lO.O7 1O.02 inl

Moonroof
Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. It it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see page 20-1OO).
2. Remove the glass.
3. Remove the motor (see page 20-87).
4. Align the tilt-up position of the lifter on each side.
o.
5.
7.
Check that the alignment lett and right, then install
the motor.
Install the glass. then check for water leaks.
NOTE: Do not use high pressure water.
Install the headliner.
Glass and Sunshade Replacement
1. Open the sunshade.
2. Tilt-up the glass.
3, Remove the bolts, then remove the glass from the
glass bracket.
Using the moonroof
BOLTS6 x 1.O mm9.8 N'm lt O kgf m,
4.
5.
7.2 tbt.ftl
Remove the screws and lift the sunshade rails.
Silde the sunshade forward. then remove the
sunsnaoe.
SUlTSHADERAIL
Installation is the.everse ot the removal procedure.
Check for water leaks.
NOTE: Do not use high pressure water.
GLASS BRACKET
20-86

Moonroof
Remove the frame (see page 20-87).
Remove the drain channel.
NOTE: Take care not to damage, twist or litt the
seal.
4. Remove the motor (see page 20-87).
5. Remove the front drain channel.
6. Remove the nut, then remove the front rail holder.
9.8 N.m {1.O kgf.m,7 .2 tbt-lrl
9, Slide the glass bracket/slider, liJter backward, then remove it.
Glass Bracket/Slider, Lifter, Guide Rails and Cable Assembly Replacement -
1.
2.
3. Remove the screws, then remove the sunshade rail
by sliding it backward.
ITUT6xl.Omm9.8 t{.m {1.0 kgt.m,7.2 tbf.ttl
7. Remove the screws @ attsching the guide rail. then litt the guide rail.
8. Remove the nut. then remove the rear rail holder.
NOTE: Remove the anchor spring.
AI{CHOR
NUT6 x 'l.O mm
REAR RAILHOLDER
NOTE: Install the rear railthe sub-seal to the trame.
SUB-SEAL
holder, then glue
SUNSHADE RAIL
SCREW
20-88

Headliner
9, Lower the headliner as shown.
NOTE: Take care not to bend and scratch the
headliner.
Replacement {cont'd)
LEFT OUARTER PILLAR
TRIM PANEL
11.
RIGHT OURTER PILLARTRIM PANEL
1O. Bemove the headliner through the hatch opening'
Installation is the reverse of the removal procedure.
NOTE:
a When inserting the headliner through the hatch
opening, be careful not to fold or bend it. Also,
be careful not to scratch the bodY.
a Check that both sides of the headliner are secure-
ly attached to the trim and Panels.
a When installing the roof trim, install the Joint
toward the rear.
20-100
HEADLINER
HEADLINER
Sodan
'1.Remove:
a Center Dillar lower trim (see page 20-94)
a Front and rear door trim lsee page 20-94)
a Front pillar trim (see page 2O-9 .
a Center pillar trim (see page 20-94)
a Rear pillar trim panel (see page 20 95)
a Rearview mirror (see Page 20-521
Remove the sunvisor and holder from each side


: Screw locationS, 6
2.
^l
s,1
LOCK WASHER
loutsidel
HOLDER
/
$-.unu,"o"
/' BRACKET
NOTE:
a lf necessary, remove the sunvisor bracket as
shown.
a When installing the sunvisor bracket, apply grease
and make sure it's installed properly.
,@
suNvrsoR

Roof Molding
Replacement
CAUTION: When prying with I flat tlp scrowddv€r, wrap
it with protoctivo tapo to pravent damag6.
NOTE: Take care not to scratch the bodv and root
molding.
1 . Pry the rool molding with a flat tip screwdriver as
snown.
CAUTlOfil: Use protoctivo rape on tho body.
SIDE MOLOII{G
Pull and slide the root molding, then detach the
bracket on the end of the roof molding from the pin.
PIN{Body ddq)
ROOF MOLDING
ROOF MOLDING
ROOF MOLDING
20-161
BRACKET
aPull the roof molding up and detach the bracket lrom
the pin, then remove the roof molding.
Installation is the reverse of the removal orocedure.
NOTE:
a Take care not to damage the windshield side
molding.
a Make sure the roof molding is installed securely.
4.
R(X)F MOLDING