fuel pump HONDA INTEGRA 1998 4.G User Guide

PGM.FISystem
Gontrol Module (ECMI (cont'dlEngine
\
L
(From page 11-51)
Choc* tol s short in tho wir6 lMlLlino):1. Turn the ignition switch OFF.2. Disconn€ct the ECM conn6c-tor A (32P).
3. Turn the ignition switch ON (ll).
Repair 3hon to body ground in
rhe wire bstw.on tho ECM (A181
and MlL.
Substituto s known-good ECMend rechock. H 3ymptom/indica-tion goes awry, replacc tho origi-nelECM,
{From page 11-51)
Inspect Fl E/M (15 A) fuse in theunder-hood Iuse/relay box.
- Ropsir short in tha wircbotw.on Fl E/M {'15 Al tu3c'rnd PGM-FI m.in t.lry.- Rool.c. Fl E/M l15A)tu!€.
Inspect No. 13 FUEL PUMP (SRS
UNIT) ('l5A) fuse in the undeFdash fuse/relay box.
- Reo.ir sholt in th. wirobotw..n No. 13 FUEL PUMP
{SRs UNIT) (15 Al fur..ndFGM-FI m.in rclay.- Repl.co No. 13 FUEL PUMP(SRS UNIT) {15 Alturr.
Ch6ck for . shon in a son3or1. Turn the ignition switch ON (ll).
2. Disconnect the 3P connectorfrom oach sensor one at time:. MAP sensor. TP sensor. Fueltank pressure sensor
Rapl.cc tha 3onaor thrt cauaadihe light to 9o out.Does the MIL go OFF?
1-52
(To page 11-53)

PGM-Fl System
Fuel Supply System
lF0{7il Thescantool indicates Diagnostic Trouble Code (DTC) P0171:Theluel system rstoo lean
[F0i72l Th" ""un tool indicates Diagnosric Trouble code (DTc) p0,172: The fuet system is too rich
Description
By monitoring the Long Term Fuel Trim, long term malfunctions in the luel system will be detected
lf a malfunction has been detected during two consecutive trips, the MIL will come on and DTC P0171 and/or P0172 will be
stored.
NOTE: lf some ol the DTCS lasted below are stored at the same time as DTC PolTl and/or P0172 troubleshoot those DTCS
first, then troubleshoot DTC P0171 andlot P0172
PO107, P0108, P1128. P1129: MAP Sensor
P0135: Primary HO2S Heater (Sensor 1)
P0137, P0138: Secondarv HO2S (Sensor 2)
P0141: Secondary HO2S Heater (Sensor 2)
P1259: VTEC Svstem
Possible Cause
DTC P0171
too lean
Drc P0172
Svstem too rich
. Fuel Pump insufficient flowpressure
. Fuel Feed Line clogged, leaking
. Fuel Pressure Regulator stuck open
. Fuel Filter clogged. Fuel Iniector clogged, air inclusion
. Gasoline doesn't meet Owner's Manual spec.
. Primary HO2S (Sensor 1)deteriorated
. Valve Clearance. Exhaust leak
. Fuel Pressure Regulator clogged, stuck closed
. Fuel Return Pipe clogged
. Fuel Iniector leaking
. Gasoline doesn't meet Owner's Manual spec
' Primary Ho2s (Sensor 1) deteriorated
. Valve Clearance

Troubleshooting Flowchart
HIGH
- The MIL ha3 been rcoortod on.- OTC P0171 andlor PO'l72.re3tored.
ls the Iuel pressure OK?
ls the fuel pressure too highChock th€ luel p.essure regulator,and tu€l return pipe.Ch€ck the Primary HO2S:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator lan comes on.2. Check the Primary HO2S{Sensor 1) output with thescan tool.
Chock the tuel pump, fuel feodpipe, fuol fiher, and tuol prcssureregulator.
Does it stay at less than 0.3 Vor more than 0.6 V?Rapl.ce the Primary HO2S {Sen-3or ll.
Check lor a sticking or l€akingEVAP purge control solenoid
With a vacuum pump, apply vacu,um to the EVAP purge controlsolenoid valve.
Does it hold vacuum?
Chock the valvc cl6a.ance3 andadjust it nocessary. lf th. valvocloarance3 are OK, reDlaco thGtuel ini€cto6.
11-77

PGM-FI System
Random Misfire
1T0-500 1 a nd Fo-30ittrrousFF0304-lThB scan tool indicates Diagnostic Trouble Code {DTC) P0300 and some of
P0301 - P0304: Random misfire.
Doscription
Misfir; detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluciuation sensor which
is attached to the crankshsft.
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during iho time of its occurrence, and DTC
p0300 and some of DTCS p0301 through P0304 will be stor€d. Then, after misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTC
PO3O0 and some ot DTCS P0301 through P0304 will be stored
NOTE: lJ some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first. then
troubleshoot the misfire DTC.
P0171, P0172: Fuel metering
P0505: ldle Control SYstem
P1361, P1362: TDC sensor
P1381. P1382: CYP sensor
P1508: IAC valve
Possible Cause
. Fuel pump insufficient fuel pressure. amount of flow
. Fuel line clogging, blockage, leakage
. Fuel {ilter clogging
a Fuel pressure regulator stuck open
. Distributormallunction
o lgnition coil wire open, leakage
. lgnition control module malfunction
. Valves carbon deposit
a Compression low
. IAC valve malfunction
. Fast idle thermo valve malfunction
o Fuel does not meet Owner's Manual spec., lackotfu€l
. VTEC system malfunction
Troubleshooting
By test-driving, determine the conditions during which misfire occurs. Depending on these conditions, test in the order
described in the table below.
Fuel
pressure
Distributor
and lgnition
wires
tcMIAC ValveValve
Clearance
wEc
System
11118section 23section 231 1- 100section 6section 6
Only low rpm and
loao@o@@
Only acceleratingo@o
Only high rpm and
loado@@@o
Not specificationo@@@@
NOTE: lf misfire doesn't recur, some possible causes arefuel that doesn't meet owner's manual spec, lackoffuel, carbon
deposits on spark plug, etc.
11-78

Fuel Tube/Ouick-Connect Fittings
Prgcautions
!@@ Do not smoke while working on the fuel
sysiem. K€ep open flames away from your work area.
The fuel tube/quick-connect fittings assembly connectsthe in-tank tuel pump with the fuelfeed pipe. For remov-
ing or installing the fuel pump and fuel rank, it is neces,sary to disconnect or connect the quick-connect fittings.
Pay attention to following:
r The fuel tube/quick-connect fittings assembly is not
heat-resistanU be careful not to damage it during weld-ing or other heat-generating procedures.
. The fuel tube/quick-connect fittings assembly is not
acid-proof; do not touch it with a shop towel which
was used for wiping battery electrolyte. Replace the
fuel tube/quick-connect fittings assembly if it came
into contact with electrolyte or something similar.
. When connecting or disconnecting the fuel tube/quick-
connect fittings assembly, be careful not to bend or
twist it excessively. Replace it if damaged.
A disconnected quick-connect fitting can be reconnected,
but the retainer on the matlng pipe cannot be reused once
it has been removed from the pipe. Replace the retainer
when- Replacing the fuel pump.- Replacing the fuel feed pipe.- It has been removed trom the oiDe.- lt is damaged.
RETAINER
I
Disconnection
t!!@ Do not smokc white working on the fuel
system. Keep open flames away from your wotk area.
'L Relievefuel pressure (see page 11-118).
2. Check the fuel quick-connect fittings tor dirt, andclean iI necessary.
3. Hold the connector with one hand and press down
the retainer tabs with the other hand, then pull the
connector off.
NOTE:
. Be careful not to damage the pipe or other parts.
Do not use tools.
. lf the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.. Do not remove the retainer from the pipe; once
removed, the retainer must be replaced with a
new one.
LOCKING PAWL
RETAINER TAB
CONNECTOR
Press down,
4,Check the contacl area of the pipe for dirt and dam,
a9e.- lf the surface is dirty, clean it.- lf the surface is rusty or damaged, replace the fuelpump or fuel feed pipe.
(cont'd)
1 1-1 15
PIPE

Fuel Supply System
Fuel Tube/Ouick-Connect Fittings (cont'dl
To prevent damage and keep out foreign matter,
cover the disconnected connector and pipe end with
plastic bags.
PLASTIC BAGS
NOTE:
. The retainer cannot be reused once it has been
removed from the pipe.
Replace the retainer when
replacing the fuel pump.
- replacing the fuelfeed pipe.
- it has been removed from the pipe.
- it is damaged.
i
lilf 11-116
IA--- __
\Conneciion
!!@ Do nor smoke wntle workhg on rhe fuel
system. Keep open tlames away trom your work arsa.
L Check the pipe contact area for dirt and damage,
and clean if necessary.
Insert a new retainer into the connector if the retainer
is damaged, or after- replacing the fuel pump.
- replacing the fuelfeed pipe.
- removing the retainer lrom the pipe.
@ dorunecroa
CONTACT AREA

Before connecting a new fuel tube/quick-connect fitting
assembly, remove the old retainer from the mating pipe.
With rhetabs pulled
apart, Pullthe retaineroff
New FUEL TUBE/OUICK.CONNECTFTflNG ASSEMBLY
3. Align the quick-connect fittings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick connect fittings onto
the pipe until both retainer pawls lock with a click-
Ing souno.
NOTE: lf it is hard to connect, put a small amount of
new engine oil on the pipe end.
Connection with new retainer:
5.
Make sure the connection is secure and the pawls
are lirmly locked into place; check visually and by
pulling the connector.
RETAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll) the fuel pump wjll run for about
two seconds, and fuel pressure will rise. Repeat two
or three times, and check that there is no leakage in
the fuel supply system.
11-117

The fuel supply system co
high pressure fuel pump, t
fuel pressure regulator. f
damper, and fuel delivery i
delivers pressure-regulated
cuts the luel delivery when
Fuel Supply System
System Description
consists of a fuel tank, in-tank
r, PGM-Fl main relay, fueffilter,
. fuel injectors, fuel pulsation
y and return lines. This system
ed fuel to the fuel injectors and
rn thq engine is not running.
Fuel Pressure
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on top ol the fuel filter.
Do not smok€ while working on the tuel system,
Keep open flames or sparks away from you. work
arga.
Be sure to relieve fuel pressure while the ignition
swiich is ofl,
Make sure you have the anti theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the battery negative cable from the bat-
tery negative terminal.
Remove the fuelfill cap.
Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with another
wrench.
Place a rag or shop towel over the '12 mm banjo
bolt.
Slowly loosen the 12 mm banjo bolt one complete
tu rn.
1 1-1 18
I
NOTE| Replace the washers whenever the 12 mm banjo
bolt is loosened or removed.
lnsDection
1. Relieve fuel pressure.
2. Remove the 12 mm banjo bolt from the fuel filter
while holding the fuel tilter with another wrench.
Attach the fuel pressure adapter bolt, 12 mm and
the special tool.
3. Stan the engine. Measure the tuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. lf the engine will not start,
turn the ignition switch ON (ll), wait for two sec-
onds, turn it off, then back on again and read the
tuel pressure.
Pressuro should be:
Bl8Bl engire:
270 - 320 kP. (2.8 - 3.3 kgl/cm'.40 - 47 psi)
818C1, 818C5 engines:
320 - 370 kPa (3.3 - 3.8 kgt/cm'. 47 - g psi)
12 mm
FUEL FILTER

Reconnect vacuum hose to the fuel pressure reguta_ror.
Pressure should be:
818B1 engin€:
250 - 290 kPa (2.5 - 3.0 kgt/cm,, 36 - 4,:t p3i)818C1, B18C5 onginss:
260 - 310 kPa (2.7 - 3.2 kgl/cm,, 38 - 46 psi)
FUEL PRESSURE GAUGE07406 - 004{xr0r
ADAPTER BOIT, i2 mmt90008-PD6_010)
lf the fuel pressure is not as specified, first check the fuelpump (see page 11-123). tf the fuet pump is OK, checkthe following:
. lf the fuel pressure is higher than specified, inspecttor:- Pinched or clogged fuel return hose or line.- Faulty fuel pressure regulator (see page l l _121).. lf the fuel pressure is lower than specified, inspectfor:- Clogged fuel fitter.- Faulty fuel pressure regulator (see page .ll-.121).
- Fuel line leakage.
Fuel Injectors
Rsplac€msnt
!@E oo not smoke during the work. Keep openflames away from your work area.
1. Relieve fuel pressure (see page 1l- g).
2. Disconnect the connectors from the fuel injectors.
3. Disconnect the vacuum hose and fuel return hosetrom the tuel pressure regulatot.
NOTE: Place a rag or shop towel over the hosesbefore disconnecting them.
4. Loosen the retainer nuts on the fuel rail and harnessholder.
Disconnect the fuel rail,
Remove the fuel injectors from the intake manifold.
CUSHIONFINGR.place.
12 N.m11.2 kgt m,I tbfftl
SEALRINGReplace.
VACUUM
FUEL PRESSURE

I
Fuel Supply System
Fuel Injector (cont'dlFuel Pressure Regulator
Description
The fuel pressure regulator maintains a constant fuel
pressure to the fuel injectors. When the difference
between the fuel pressure and manifold pressure
exceeds 3.0 kgf/cm' (294 kPa,43 psi) IB18C'1,818c5
engines:3.5 kglcm'(343 kPa,50 psi)l, the diaphragm is
Dushed uDward, and the excess fuel is fed back into the
fuel tank through the return line.
CLOSED:
INTAKEMANIFOLDVACUUM
I1{TAKEMANIFOLDVACUUM
DIAPHRAGM
< IFUEL INLET\-
\
OIAPHRAGM
/4_\T-J FUEL INLET
9.
10.
11.
7.
8.
1t
Slide new cushion rings onto the fuel iniectors.
Coat new O-rings with clean engine oil, and put
them on the fuel injectors.
Insert the injectors into the fuel rail first.
Coat new seal rings with clean engine oil, and press
them into rhe intake manifold.
To prevent damage to the O-rings, install the luel
injectors in the fuel rail first, then install them in the
intake manifold.
Align the center line on the connector with the mark
on the fuel rail,
FUEL RAIL
MARKINGS
13.
14.
15.
16.
Install and tighten the retainer nuts.
Connect the vacuum hose and fuel return hose to
the fuel pressure regulator.
lnstall the connectors on the fuel injectors.
Turn the ignition switch ON (ll). but do not operate
the starter. After the fuel pump runs for approxi'
mately two seconds, the fuel pressure in the fuel
line rises. Repeat this two or three times, then check
whether there is any fuel leakage.
FUEL RAIL
FUEL