fuel pump HONDA INTEGRA 1998 4.G Workshop Manual

Engine Removal/lnstallation
{cont'dl
7. Install the left front mount, then tighten the bolts in
the numbered sequence shown (O - @).
O t2 x '1.25 mm83 N.m 18.5 kgt.m,61 lbl.ft)Fleplace.
@ 12 x 1.25 mm59 N.m 16.0 kgf.m,43 lbf.frlReplace.
O 10 x 1.25 mmil4 N.m 14.5 kgt'm,33 lbt.ft)
,5-16
. Check that the spring clip on the end of each
driveshaft clicks into place.
CAUTION: Use new spring clips.
. Bleed air {rom the cooling system at the heater
valve open (see page 10-6).
. Adjust the throttle cable (see section 1 1).
. Check the clutch pedalfree play (see section 12).
. Check that the transmission shifts into gear
smoothlY.
. Adjust the tension of the following drive belts.
Alternator belt {see section 23).
P/S pump belt (see section 171.
A/C comDressor belt (see section 22).
! Inspect for tuel leakage (see section 1ll.. After assembling fuel line parts, turn on the
ignition switch (do not operate the staner) so
that the fuel pump operates for approximately
two seconds and the fuel line pressurizes.
Repeat this operation two or three times and
check for tuel leakage at any point in the {uel
line.

I
l
t
Special Tools
L
Ref. No. Tool NumberDescriptionOty J Page Reference
O A973x - 041 - xxxxx
a 07JAZ - 0010008
i0
I
oTPAZ-oo1o1oo
@ oTsAz - ooloooA
O 07406 - oo4oool
Vacuum Pump/Gauge,0 - 30 in.Hg
Vacuum/Pressure Gauge, 0 - 4 in.Hg
SCS Service Connector
Backprobe Set
Fuel Pressure Gauge
1 't1-135, 146, 141,
149, 151
1 ] 1 1-'151
1 11-32,51,70, AO,
86, 139
2 | 11-34
r I ir-1jg,121
11-2

J
FUEL FEED PIPEFUEL GAUGE SENDING UNITTesting, section 23
FUEL FILTERReplacement, page 1 1-122FUEL VAPOR PIPE
FUEL TANXReplacement,page 11-127FUEL PUMPTesting, page 11-123Replacement, 11-123
FUEL PULSATIONDAMPER
EVAPORATIVE EMISSION(EVAP} CONTROL CANISTERVENT SHUT VALVETroubleshooting, page 11 146
EVAPORATIVE
FUEL FILL CAP
FUEL TANK PRESSURESENSORTroubleshooting, page 11 142
APOBATIVE EMISSION
EVAPORATIVE EMISSION{EVAPI BYPASS SOLENOIDVALVETroubleshooting, page 1'1-146
{EVAP) CONTROL CANISTERTroubleshooting, page 1 1-146
{EVAP} TWO WAY VALVETesting, page 11-151
FUEL INJECTORSBeplacement, page 1 1-1 19
FUELFITTINGSPrecautions, page 1 1-1 15Disconnection, page 11-1t 5Connection, page 1 1-1 16
RETURN PIPE
FUEL RAIL
FUELPRESSURE REGULATORTesting, page 11-121Beplacement, page '11 121
11-7

81881 engine:
O PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S}{SENSOR 1}(' SECoNDARY HEATED oxYGEN sENsoR (sEcoNDARYHO2S) (SENSOR 2l€) MANIFoLD ABSoLUTE PRESSURE IMAP} sENsoRq] ENGINE COOLANT TEMPERATURE {ECT} SENSORO INTAKE AIN TEMPERATURE {IAT} SENSOB.O CRANKSHAFT SPEED FLUCTUATION {CKFI SENSOR€) IDLE AIR CONTROL IIAC) VALVE@ FAST IDLE THERMo vALvEO FUEL INJEcToR@ FUEL FTLTERO FUEL PRESSURE REGULAToR@ FUEL PUMP {FPl@ FUEL TANK
FUEL TANK EVAPORATIVE EMISSION IEVAP} VALVEFUEL PUI-SATION DAMPERAIR CLEANERRESONATORTHREE WAY CATALYTIC CONVERTER (TWC}POSITIVE CRANKCASE VENTILATION IPCV} VALVEEVAPOMTIVE EMISSON IEVAPI OONTROL CANTSTEREVAPORATIVE EMISSION IEVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION {EVAP} TWO WAY VALVEEVAPOBATIVE EMISSION IEVAP} BYPASS SOLENOID VALVEEVAPOMTIVE EMISSION {EVAP) OONTROL CANISTER VENTSHUT VALVEFUEL TANK PRESSURE SENSOREVAPORATIVE EMISSION {EVAP) THREE WAY VALVE
@(t
@oiio@@Q]
a!at
@@
(cont'd)
11-11

System Description
Vacuum Connections (cont'dl
Bl8Cl engine:
rl
llj
lli;r
Fil
ryl
xr
flti
li
tl
I
lr; I
,l'{9^h;'L-r
'-1] PRIMARY HEATED OXYGEN SENSOR IPRIMARY HO2SItsENsoR 1l
O SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2SI ISENSOR 2)
.3) MANIFOLD ABSOLUTE PRESSUBE {MAPI SENSORii ENGINE COOLANT TEMPERATURE (ECT} SENSORii INTAKE AIR TEMPERATURE IIAT) SENSORi6-- CRANKSHAFT SPEEO FLUCTUATION ICKF} SENSOR
a7) KNocK sENsoR lKslO IDLE AIR CONTROL IIAC) VALVE
i' FUEL INJECTOR
@ FUEL FILTER
O FUEL PRESSURE REGULATOR
[4 FUEL PUMP {FP}@ FUEL TANKI.13 FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
.19 FUEL PULSATION DAMPER{!9 AIR CLEANER
O RESONATOR
I t-az
I: Vacuum hose No.
iio INTAKE AIR BYPASS IIAE) CONTROL DIAPHRAGM VALVE(!9) INTAKE AIR BYPASS {IABI CONTROL SOLENOID VALVE
6I INTAKE AIR BYPASS (IAB) VACUUM TANK
CI INTAKE AIR BYPASS {IABI CHECK VALVE
€9 THREE WAY CATALYTIC CONVEFTER (TWC)
2jI POSITIVE CRANKCASE VENTILATION (PCV} VALVE
€! EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
?9 EVAPORATIVE EMISSION {€VAPI PURGE CONTNOLSOLENOID VALVE0d EVAPORATIVE EMISSION (EVAP}TWO WAY VALVE
iii) EVAPORANVE EMISSION {EVAP) BYPASS SOLENOID VALVE,3 EVAPORAIVE EMTSSTON {EVAP} CONTROL CANISTER VENTSHUT VALVE?9 FUEL TANK PRESSUR€ SENSORi3O] EVAPORATIVE EMISSION IEVAP} THREE WAY VALVE

818C5 engine:
il] PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2SI{SENSOR 1)O SECONDARY HEATED OXYGEN SENSOR ISECONDARYHO2S) {SENSOR 2)O MANIFoLD ABSoLUTE PFESSURE (MAPI sENsoRi4] ENGINE COOLANT TEMPERATURE {ECT} SENSOR(9) INTAKE AIR TEMPERATURE IIAT} SENSORG) CRANKSHAFT SPEED FLUCTUATTON TCKFI SENSON[t KNOCK SENSOR tKSt@ IDLE AIR coNTRoL {IACI vALvEO FUEL INJECToR{D FUEL FILTERO FUEL PRESSURE REGULAToR(} FUEL PUMP {FP}(} FU€L TANK
FUEL TANK EVAPORATIVE EMISSION (EVAPI VALVEFUEL PULSATION DAMPERAIR CLEANERRESONATORTHREE WAY CATALYTIC CONVERTER {TWCIPOSITIVE CRANKCASE VENNLATION (PCV) VALVEEVAPOMTIVE EMISSION {EVAP} CONTNOL CANISTEREVAPONATIVE EMISSION {EVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION IEVAP} TWO WAY VALVEEVAPORATIVE EMISSION IEVAP) BYPASS SOLENOID VALVEEVAPORATIVE EMISSION IEVAP) CONTROL CANISTER VENTSHUT VALVEFUEL TANK PRESSURE SENSOREVAPORATIVE EMISSION IEVAP}THREE WAY VALVE
@4a\
(D
o(D
G)@
@@@
.@
@
11-13

System DescriPtion
Electrical Connections
FUELIN'ECTOHS
EVAP COIiTIBOL CANISTEAvE|rISHUT VAIVE
sotENoto vaLvE
lo FAOIAIOB FAN FELAY,CONOEI{SEh FAN FELAY
FUSESr-1) BATTERY {100 A)*
€) INTERIOF LIGHT {7.5 A}.
€) HORN STOP 120 A)'
o rcl (,$ A)*
o BACK UP IRADIO) 17.5 A)*
@ Fr €/M t15 Al'.'I NO. .I3 FUEL PUMP ISRS UNIN (15 A)
a,J No. 25 METER 17.5 Al
O No. 15 ALTERNATOR SP SENSOR {7.5 A}(0 No. 17 HEATER A/C R€LAY (7.5 A)(i) No. 31 STAnTEB SIGNAL (7.5 A)
*: in the under'hood fuse/relaY box

Engine Control Module Terminal Arrangement
ECM CONNECTOR A I32P}
ECM CONNECTOR A I32PI
*1: USA*2:818C1 engine*3:A,/T*4: 818C1, 818C5 engines
female terminals
NOTEr Standard battery voltageis 12 V.
{cont'di
LG22A
TerminalWireTerminal nameDescriptionSignal
YELlNJ4 (No. 4 FUEL INJECTOR)Drives No. 4 fuel iniector.With engine running: pulses2BLUlNJ3 (No.3 FUEL INJECTOR)Drives No. 3 fuel injector.
3REDlNJ2 (No.2 FUEL INJECTOB)Drives No.2 fuel injector.
BRNlNJl (No. 1 FUEL INJECTOR)Drives No. l Iuel iniector.
5GRN/REDS 02SHTC (SECONDARY
HEATED OXYGEN SENSORHEATER CONTROL)
Drives secondary heated oxygensensor heater,With ignition switch ON (ll)i battery volrageWith fully warmed up engine runningiduty controlled
6ORN/BLKP O2SHTC {PRIMARY HEAIEDOXYGEN SENSOB HEAIERCONTFOL)
Draves primary heated oxygensensor heater,With ignition swirch ON (ll): battery voltageWith lully warmed up engine running:duty controlled
84G RNI/ELVTS (VTEC
SOLENOID VALVE)Drives VTEC solenoid valve.With engine at low rpm: 0 VWith engine at high rpm: battery voltageIBRN/BLKLG1 (LOGIC GROUND)Ground for the ECM control circuit.Less than 1.0 V at alltimes10BLKPGl (POWER GROUND)Ground for the EC[, power circuit.Less than 1.0 V at all times't'lYEUBLKIGPl {POWER SOURCE)Power source for the ECMcontrolcircuit.With ignition switch ON 1ll): battery voltageWith ignition switch OFF| 0 V
12BLI(8LUIACV(IDLE AIR CONTROL VALVE}Drives IACV.With engine running: about 6 V 10 V(depending on engine speed)
REDPCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolenoid valve.Wilh engane running, engine coolant above154"F (68'C): duty controlled
GRN/BLUFLR (FUEL PUMP RELAY)Drives fuel pump relay.0 V for two seconds after turning ignitionswitch ON (ll), then battery voltage
17B LVBEDACC (fuC CLUTCH RELAY)Drives A,/C clulch relay.With compressor ON: 0 VWith compressor OFFt baftery voltage
18GRN/ORNMIL (I\4ALFUNCTION
INDICATOR LAMPiDrives MlL.With MIL turned ON:0 VWjth MIL turned OFF: battery vottage
19*,WHT/GRNALTC (ALTERNATOR
CONTROL)Sends alternator control signal,With fully warmed up engine runninglbattery voltageDuring driving with small electrical load: 0 V
20YEUGRNICM (IGNITION CONTROLMODULE)Sends ignition pulse.With ignition switch ON (ll): battery voltageWith engine running: about'10 V(depending on engine speed)22BRN/BLKLG2 (LOGIC GROUND)Ground forthe ECM controlcifcuit.Less than 1.0 V at all times8LKPG2 (POWEfl GROUND)Ground for the ECM power circuit.Less than 1.0 V at all times
24YEUELKIGP2 (POWER SOURCE)Power source for the ECMcontrolcircuit,With ignition switch ON {lli: battery voltageWith ignition switch OFF: 0 V
25*3WHT/BLKVREF (REFERENCE VOLTAGE)Provides reference voltage toother control units,With ignition swirch ON (ll): about 5 VWath ignition switch OFF: 0 V
26. 'PNK/8LU
IAB SOL (INTAKE AIR BYPASSCONTROL SOLENOID VALVE)Drives IAB conlrol solenoidWith engrne running, engrae speed betow5,750 rpm: battery voltageWith engine running, engine speed above5,750 rpm: 0 V
27* IGRNFANC (BADIATOR FANCONTROL)Drives radiator fan relay.With radiator {an running: 0 VWith radiator Ian stopped: battery voltage
2ABLU2WBS (EVAP BYPASSSOLENOID VALVE)Drives EVAP bypass solenoidWith ignition switch ON (ll): battery vottage
29LT GRNVSV (EVAP CONlROLCANISTER VENT SHUT VAVLE)Drives EVAP control canister ventshut valve.Wilh ignilion switch ON lll): banery votrasc
1 1-39

PGM-FI System
System Description
ENGINE CONTROL MODULE (ECM)OUTPUTS
*1: USA*2: 818C1 engine*3: A,/T*4: 818C1, 818C5 engines
PGM-FI Sy3tem
The PGM-Fl system on this model is a sequential multiport fuel injection system.
Fuel lniector Timing and Duration
The ECM contains memories for the basic discharge durations at various engine speeds and manifold pressures. The
basic discharge duration, after being read out from the memory. is further modified by signals sent from various sensors
to obtain the final discharge duration.
ldle Air Control
ldle Ai. Control Valve (lAC Valve)
When the engine is cold, the Ay'C compressor is on. the transmission is in gear (Ay'T only)the brake pedal is depressed, the
P/S load is high, or the alternator is charging, the ECM controls current to the IAC Valve to maintain correct idle speed.
lgnition Timing Control
. The ECM contains memories for basic ignition timing atvarious engine speeds and manifold pressures, lgnitiontiming
is also adjusted for engine coolant temperature.
. AKnockControl System isadoptedwhich sets the ideal ignition timing for the octane n um ber of gasoline used*r,
Other Control Functions
L Starting Control
When the engine is started, the ECM provides a rich mi{ure by increasing fuel injector duration.
2. Fuel PumD Control
. When the ignition switch is initially turned on, the ECM supplies ground to the PGM-FI main relay that supplies
current to the fuel pump for two seconds to pressurize the fuel system.
. When the engine is running, the ECM supplies ground to the PGM-FI main relay that supplies current to the fuel
DUmO.
. When the engine is not running and the ignition is on. the ECM cuts ground to the PGM-FI main relay which cuts
current to the fuel oumo.
INPUTS
TDc/CKP/CYP Sensor
CKF Sensor
MAP Sensor
ECT Sensor
IAT Sensor
TP Sensor
HO2S
VSS
BARO Sensor
ELD*1
Starter Signal
ALT FR Signal
Air Conditioning Signal
A,/T Gear Position Signal*3
Battery Voltage (lGN.1)
Brake Switch Signal
PSP Switch Signal*'
Knock Sensor*1
VTEC Pressure Switch*4
Fuel Tank Prssure Sensor
Fuel InjectorTiming and Duration
Electronic ldle Control
Other Control Functions
lgnition Timing Control
ECM Back-uD Functions
Fuel-lnjectors
PGM-Fl Main Relay (Fuel Pump)
MIL
IAC Valve
A,/C Compressor Clutch Relay
Radiator Fan Belay*1
Condenser Fan Relay
ALT*1
rcM
EVAP Purge Control Solenoid
Valve
H02S Heater
VTEC Solenoid Valve*'
IAB Control Solenoid Valve*,
EVAP Bypass Solenoid Valve
EVAP Control Canister Vent
Shut Valve
11-48

NOTE:. Whon there is no cod6 stored, the MIL willstay on iftho aorvice check conn€ctor is snoned.' lfthis symptom is intermittent. check tor:- A loos6 Fl E/M (15 A) in the undor-hood tuse/relav box- A loose No. 13 FUEL PUMP {SRS UNIT) (15 A) in th6 under-dash fuse/retay box- An intermitt6nt short in the wir€ betwesn the ECM (C7) and th€ sorvice chock conn€qor- An intormittent open in the wire between the sorvice chsck conneclor and G40l- An intermittent short in the wire betwo€n the ECM (A18) and the gaug6 assemDry- An intermittent shon in the wir6 between the ECM (D14) and the MAP sonsor- An intermittent shon in the wire bstween the ECM (Dto), th6 Tp sensor and Fu6l tankpI6SSU16 SOnSOT- PGM-FI Main relay. See th6 OBD ll scan tool or Honda PGM Tester user's manuals for sp6cific operating instruc-!ons.
(To page 11-52)
(cont'd)
Th. M.lfunction Indic.tor LlmplMlll .t!yr on or comlr on ltt .two aaconda.
Ch.ck th! Dirgnoitic tioubl.Cod. IDTC):'1. Connoct a 6can tool or HondaPGM Tester,2. Turn tho ignition switch ON (ll).3. Read tho DTC with the scantool or Honda PGM T6st6r.
Go to trouHorhooting proQduaaa.
koo p.g6 I 1.3:ll
Ch.ct th. DTC by MIL indication:1. Turn th€ ignition switch OFF.2. Connect the SCS seNic€ con-n€ctor to the sorvico checkconnoctor,3. Turn the ignition s1\,itch ON (ll).
Rapair opan or ahort in wirabotw..n thg ECM lCSl .ndData Llnk Conncctor.Go lo troublcrhootlng pro-c.dur.3. {.co pag. 11-32)
Do.s th6 MIL indicate anv DTC?
Try to start tho engine.
Chack lor r 3hort in th. wlr.3lsqg lln.):1. Turn the ignition switch OFFand turn the ignition switchoN { },2. Disconnect th6 SCS serviceconnector,3. M€a6urg voltaOe between theECM connoctor torminal C7and body ground.
Rapah 3hort to body ground inlh. wir. b.lw..n ECM lCTl .ndacwica chack connactor.
ls ther6 approx. 5 V?
\{,
(To page 11-52)
11-51