seats HONDA INTEGRA 1998 4.G Workshop Manual

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Installation Sequence
Exhaust and intake valve seals are NOT interchanoeable.
NOTE: Place the end of valvespring with closely wound coilstoward the cylinder head.
EXHAUST VALVE SEALIBLACK SPRING}Replace.
@A..'..--uoruEKEEPER'
9-...-'PRTNGREYATNER
VALVE SPRING
INTAKE VALVE SEALIWHITE SPRINGIReplace.
I
PLASTIC MALLET
VALVE GUIDESEAL INSTALLER07GAD - PH70100
,@.t.'( (Sz) I<-- SPRING
V SEAT
NOTE: lnstall the valve spring seatsbefore installing the valve seals.
6-25

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Replacement
1. As illustrated below use a commercially available
air-impact valve guide driver attachment modified
to fit the diameter of the valve guides, In most
cases, the same procedure can be done using thespecial tool and a conventional hammer.
6.il mm{0.25 inl
rr
*f-::rtl1-r87 mm{3.43 in)11.3 mm10.44 inl
orVALVE GUIDE DBIVER, 6.6 mm07942 - 6570100
Select the proper replacement guides and chillthem in the freezer section of a refrigerator forabout an hour.
Use a hot plate or oven to evenly heat the cylinderhead to 300"F (150"C). Monitor the temperature witha cooking thermometer.
CAUTION:
. Do not use a torch; it may warp the hoad.. Do not ger tho head hotter than 300.F ltS0"C);exces3ive heat may loo3en the valvo seats.. To avoid burns, uss heaw gloves when handlingthe heat€d cylinder head.
12.21inl
6-27
Working trom the camshaft side, use the driver and8n air hammer to drive the guide about 2 mm (0.1
in) towards the combustion chamber. This willknock off some of the carbon and make removaleaster.
CAUTION:
. Always wear safety goggles or a face shieldwhen driving valve guides.
. Hold the air hammer direcfly in line with thevalve guide to prevent damaging the driver.
Turn the head over and drive the guide out towardthe camshaft side of head.
5.
VALVE GUIDE DRIVER.079i12 - 65701006.6 mm
lf a valve guide still won't move. drill it out with a
8.0 mm (5/16 in) bit, then try again.
CAUTION: Drill guides only in extreme cases; You
could damage the cylinder head it the guide breaks.
6. Remove the new guide{s) from the freezer, one at atime, as you need them.
{cont'd)
OO
'o c,

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Valve Seats
Reconditioning
ACTUALSEATINGSURFACE
VALVESEAT
Renew the valve seats in the cylinder head using avalve seat cutter.
NOTE: lf guides are worn (see page 6-26), replace
them {see page 6-27) before cutting the valve seats.
Carefully cut a 45" seat, removing only enoughmaterial to ensure a smooth and concentric seat.
Bevel the upper edge of the seat with the 30. cutterand the lower edge of the seat with the 60. cutter.Check width of seat and adjust accordingly.
Make one more very light pass with the 45o cutter toremove any possible burrs caused by the other cut-rers.
V8lv6 S€at Width (lntake and Exhaustl:
Standard {New}: 1.25 - 1.55 mm {0.0/t{, - 0.061 in}
S€rvice Limit: 2.0 mm 10.08 in)
After resurfacing the seat, inspect for even valveseating: Apply Prussian Blue compound to the valveface. Insert the valve in its original location in thehead, then lift it and snap it closed against the seatseveral times.
PRUSSIAN BLUE COMPOUNO
6-29
o.The actual valve seating surface, as shown by theblue compound, should be centered on the seat.
lf it is too high (closer to the valve stem), you
must make a second cut with the 60" cutter tomove it down, then one more cut with the 45"
cutter to restore seat width.
lf it is too low (closer to the valve edge), you
must make a second cut with the 30. cutter tomove at up, then one more cut with the 45. cutterto restore seat width.
NOTE: The final cut should always be made with
the 45" cutter.
Insert intake and exhaust valves in the head andmeasure valve stem installed height.
Intake Valve Stem Inst8lled Height:
Standard lN6wl: 40.765 - i11.235 mm(1.6049 - 1.6234 in)
Servico Limiti i01.,|85 mm (1.6333 in)
Exhaust Valv€ Stem Installed Height:
Standard {Newl: ,[2.765 - 4:1.235 mm
1.
{1.68i}7 - 1.7022 inl,(1.485 mm 11.7120 inlService Limit:
I_1I
VALVE STEMINSTAI-LED HEIGHT
8.lf valve stem installed height is over the servicelimit, replace valve and recheck. lf still over the ser-vice limit, replace cylinder head; the valve seat in
the head is too deep.

Oil Filter
Replacement (cont'd)
Install the oil filter by hand.
After the rubber seal seats, tighten the oil
clockwise with the special tool.
Tighten: 7/8 turn clockwise.
Tightening torque:22 N m (2.2 kgf m,'16 lbf ftl
tilte r
OIL FILTER WRENCH
8-8
Eight numbers (1 to 8) are printed on the surlace ol
the filter.
The lollowing explains the procedure for tightening
filters using these numbers.
1) Make a mark on the engine oil cooler (818c5
engine) or cylinder block (8188'1, 818C1 engines)
under the number that shows at the bottom of
the filter when the rubber seal is seated.
2) Tighten the filter by turning it clockwise seven
numbers Irom the marked point. For example, if a
mark is made under the number 2 when the rub
ber seal is seated, the filter should be tightened
until the number 1 comes up to the marked point
818C5 engine:
B1881, 818C1 engines:
Number when rubber
seal is seated.Number after tightening
MARK
MARK
Number when rubber
seal is seated
'I2345678
Number after tightening812561
5. After installation, fill the engine with oil up to the
specilied level, run the engine for more than 3 min-
utes, then check for oil leakage and oil level.
CAUTION: Installation using other than the above
procedure could result in serious engine damage
duo to oil leakage.

Rack Guide AdjustmentFluid Replacement
Check the reservoir at regular intervals, and add fluid as
neceSsary.
CAUTION: Use only Genuine Honda Powel Ste€ring
Fluid-V. Using other fluids such as ATF or othor manu-
laclurer's power ste€ring fluid will damag€ the systom.
SYSTEM CAPACIW:
B18Gl ongine:
1.06lit€r (1.12 US. qt,0.93 lmp.qt)
Excopt 8l8Cl ongino:
1.0 lher (r.06 US. qt.0.88 imp.qtl
at disa$ombly
RESERVOIR CAPACITY:
0.,0 liter {0.42 US. qt, 0.35 lmp.qt}
LEVEL LINE
LEVEL LINE
Raise the reservoir and disconnect the return hose
that goes to the oil cooler.
Connect a hose of suitable diameter to the discon-
nected return hose and put the hose end in a suit-
able container.
CAUTION: Take care not to spill thq fluid on lhe
body and parts. Wipe off any spilled fluid al onc€.
Start the engine. let it run at idle, and turn the steer-
ing wheel from lock-to-lock several times. When
fluid stops running out of the hose, shut off the
engine. Discard the fluid.
2.
RETURN HOSE{From the oilcooler)
4. Reinstallthe return hose on the reservoir.
5. Fill the reservoir to the uDDer level line.
6. Start the engine and run it at fast idle, then turn the
steering from lock-to-lock several times to bleed air
from the system,
7. Recheck the fluid level and add some it necessary.
CAUTION: Do not lill the reservoir boyond thc
upper level line.
J.
4.
NOTE: Perform rack guide adjustment with the wheels
in the straight ahead position.
1. Loosen the rack guide screw locknut with the spe-
cialtool, then loosen the rack guide screw.
Tighten the rack guide screw until it compresses the
spring and seats against the rack guide, then loosen
it.
Retighten ihe rack guide screw to 3.9 N.m (0.4
kgf.m, 2.9 lbi.ft), then back it ofl to specified angle.
Speciliad Roturn Anglo: 20' Max
Tighten th€ locknut while holding the rack guide
screw.
RACK GUIDE SCREW
25Nm{2.5 kgf.m, 18 lbf ft)
LOCKNUT WRENCH. ilo mm079't 6 - SA50001
E
6.
Check for tight or loose steering through the com-
plete turning travel.
Perform following inspections:
. Steering operation (see page 17-18).
a Power assist with car parked.
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Body
Bumpers
Front Bumper Replacement ....................-..... 20-111
Rear Bumpar Replacemeni
Hatchback ................. 20-1/B
Sedan .................... ....20-111'Carpet
. Repfacemenl .,.,.,.,,..-....-.20-126
Consoles, Front and Rear
* Replacement ..................20-130
Dashboard
Component Removal/lnstallation ................ 20-133
Replacement Precautions ...........,................. 20-138
R€placement ....,.,...........20-139
Doors
Door Index Hatchback ................................... 20-2
Front Door Index Sedan .................,.,..,.,....,.. 20-18
Rear Door Index Sedan ........,.,........,.............. 20-30
Emblems
Installation .....................20-167
FenderwellTrim
+ Replacement., ................20.162
Fram€ Repair Chart .-..........20-170
Hatch
Replacoment .......,..........20-118
Adiustment .................... 20-150
Hatch Latch and Lock Cylinder
Replacement ..,.,..... ........ 20-158
Hstch Spoiler
Replacement ......... .......-.20.161
Hatch Weatherstrip/Trunk Lid Wsatherstrip
Replacement ..................20.163
Headliner
ReDlacement
Hatchbsck ,.,....,......,.. 20-98
Sedan .........................................................20-100
Hood
Replacsment ......... ......... 20.146
Adiustment ....................20-117
lnterior Trim
Reolacement
Hatchback ................. 20-91
Sedan .........................................................20-9,1
Mirrors
Power Mirror Reolacement ..........,................ 20-49
Mirrol Holder Removal ............................,..... 20.50
Mirror Holder Installation .............................. 20-50
Mirror Visor and Mirrot Covet
Replacement
Haichback ............20-51
Sedan .................................................... 20-51
Rearview Mirror Reolacement ..........-....-.-.... 20.52
Roof Molding Rep|acament ................................ 20.164
Door and Sid€ Moldings
Replacement .,..........,..... 20-165
Moonroot
lnd6x
Hatchback -................20-77
Sodan .........................................................20-8il
Opener and Latch
Replacement .......... ......,. 20-156
Opensr Cables
Replacamsnt .,.,...,.. ......., 20-154
Retainers and W€atherstrip
Replacement .................. 20-160
Seats
Front Seat Romoval ....................................... 20-103
Front Seat Replacement ...........................,.,.. 20-104
Front Soat Disassembly and Reassembly ...20-106
Torsion Bar ReDlacomant .....,...,......,.......,..,., 2O-1O7
Seat Eelt Switch Ha.ness Location ..,...,.,.,..,2O-1O7
Front Seat Cover Replacemont ..,....,..,..,.....,. 20-108
Rear Soat Roplscemont
Hatchback ................. 20.110
Sedan.........................................................20-112
R€al Seat Cover Replacomont ...................... 20-114
Seat Belts
Front Seat Beh Replacement
Hatchback..................20.117
Sedan20-r18
Rear S6at Bolt R€plac€ment
Hatchback .-......-.-......20-121
Sedan.......................-.-....-.-..........-.............20-122
fnspection ......-.-.,....-.-....20-121
Chifd Seat Anchor Plate ................................ 20-125
Side Sill Panol
Beplacom€nt .................. 20-166
Sub-frame ........................... 20.169
Trunk Lid
Replacement ......... ..,..,.,.20-151
Adiustmeni .................... 20-153
Trunk Lid Latch and Lock Cvlindot
Replac€ment ......... ......... 20-159
Trunk Trim
Replacement .,.,,.,........... 20-97
Windshield, Rear Window, Ouarter Glass
lndex
Hatchback ...........,,.20-53
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S6dan ......................................................... 20.54

Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. lf it rises too soon and seats too
tightly against the roof panel, or too late and does not
seat tightly enough, adjust it.
'l . Remove the headliner (see page 2O-98).
2. Remove the glass.
3. Remove the motor (see page 2O-80).
4. Align the tilt up position of the lifter on each side.
Check that the alignment le,ft and right, then install
the motor.
Install the glass, then check for water leaks.
NOTE: Do not use high-pressure water.
Install the headliner.
1.
2.
3.
Glass and Sunshade Replacement
Open the sunshade.
Tilt up the glass.
Remove the bolts, then remove the glass from the
glass bracket.
V : Bolt localions, 6
GLASS
t
4. Remove the screw, and lift the sunshade railon each
srcle.
5. Slide the sunshade torward, then remove the
sunshade.
v : Screw locations, 2
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I
i
6x1.0mm l9.8 N.m {1.O kgt.m,l7.2 tbt.ftt )
Installation is the reverse of the removal procedure-
Check for water leaks.
NOTE: Do not use high-pressure water.
GLASS BRACKET
20-79

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION: Be careful not to damage the seats, dash-
boa.d and other interior trim.
1. Remove the glass (see page 20-79) and headliner
{see page 2O-98}.
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
Remove the bolts and nuts, then remove the motor,
if necessary.
NOTE: Make sure both sliders are parallel when in-
stalling the motor.
3.


: Bolt, nut locations
A

: 8olt, 2
6x 1.0mm I9.8Nm L
Nut, 3
6 x 1.0 mm I9.4 N.m
BA:
6@{1.0 kgf7 .2 tbl:!)(1.O kgf m, I
1'lIltl /
< : Clip locations, 2
4,
FRAME
Oisconnect the drain tubes.
Remove the bolts, then remove the lrame from the
car.
NOTE: You may require assistance when removing
the trame.
A : Bolt locations, 8
TUBE CLIP
FRAME SEAL
Pull the drain tubes out the front and rear pillars.
NOTE: Before pulling out the drain tube, tie a string
to the end of it so it can be reinstalled.
REAR DRAINTUBES
7. Installation is lhe reverse of the removal procedure.
NOTE:
a Clean the surtace of the frame.
a Check the lrame seal.
a Check tor water leaks.
DRAIN TUBETo install, slide the draintube over the {rame nozzleat least 10 mm i0.4 in).
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6 x 1.0 mm9.8 N.m 11.0 kgt m,7.2 tbf.fr)
FRAME
FRONTDRAIN VALVES
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20-80
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v

Moonroof
Rear Edge Closing Adjustment
Open the glass about a foot, then close it to check where
rear edge begins to rise. l,f it rises too soon and seats too
tightly against the root panel, or too late and does not
seat tightly enough, adjust it.
1. Remove the headliner (see page 20-1O0).
2. Remove the glass.
3. Remove the motor (see page 20'87).
4. Align the tilt-up position of the lifter on each side.
Check that the alignment left and right, then install
the motor.
Install the glass, then check for water leaks.
NOTE: Do not use high-pressure water.
lnstall the headliner.
20-86
Glass and Sunshade RePlacement
1. Open the sunshade.
2. Tilt-up the glass.
3. Remove the bolts, then remove the glass lrom the
glass bracket.
Use the moonroof
GLASS ERACKET
Remove the screws and lift the sunshade rails
Silde the sunshade forward, then remove the
sunsnaqe.
SUNSHADERAIL
lnstallation is the reverse ofthe removal procedure.
Check for water leaks.
NOTE: Do not use high-pressure water.
9.8 N m (1.0 kgl m,
6.
7.

Motor, Drain Tube and Frame Replacement
J
J
CAUTION: Be ca.eful not to damage the seats, dash-
board and other interior trim,
1. Remove the glass (see page 2O-86) and headliner(see page 20- 1OO).
2. Disconnect the motor connector, and remove the
clips securing the ceiling light wire harness.
NOTE: To remove the motor, remove the screws.
3. Disconnect the drain tubes.
4. Loosen the front bolts.
5. Remove the bolts, then remove the frame from the
car.
NOTE:
a You may require assistance when removing the
f rame.
a Take care not to bend the sunshade rails.
TUBECLIP
CONNECTORMake sure the sliders areparallel when installing themotor.
FRAMEFRAME SEAL
DRAIN TUBETo Install, slide the drain tube overthe frame nozzle at least 10 mm (0.4 in).
EOLT6 x 1.0 mm9.8 N.m l1.O kgf .m,
7 .2 tbt.ltl
Loosen the front bolts,
Fo.ward
6.
7.
SUNSHADERAILS
Pull the drain tubes out of the front and rear pillars.
NOTE: Before pulling out the drain tube, rie a string
to the end oI it so it can be reinstalled.
Installation is the reverse ol the removal procedure.
NOTE:
a Install the tube clips with the ends {acing the side to ease
a Clean the surface of the frame.
a Check the frame seal.
a Check lor water leaks.
a Make sure the sunshade moves smoothly.
FRONTDRAIN VALVES
installation of the headliner.