engine HONDA PASSPORT 2000 2.G Repair Manual

Never run the engine with the air
cleaner filter removed. If the
engine should backfire, it could
possibly cause an engine
compartment fire.
Be sure to reinstall the air cleaner
filter and assembly correctly. If it is installed incorrectly, engine
damage could result. Manua
l Transmissio n Flui d
See the Maintenance Schedule to
find out how often the lubricant
level should be checked.
Check that the fluid level reaches
the plug hole by removing the
filler plug on the transmission and transfer case. If the fluid level is
low, refill the case up to the filler
plug hole.
Use a high-quality engine oil
labeled SG or SF that is of the
correct viscosity for existing ambient temperatures as follows.
(2WD)

OIL FIL L PLU G
DRAI N PLU G
DRAI N PLU G

Car e an d Maintenanc e
(4WD)
RIGH
T SID E
LEF T SID E

OIL FIL L PLU G

The engine cooling system is
designed to maintain the engine at
the proper operating temperatures.
The cooling system was filled at the factory with a quality engine
coolant. The engine cooling system is designed to use coolant (a
mixture of water and ethylene glycol antifreeze) rather than plain
water. The engine coolant solutionshould be used year-round. It has
many advantages such as: provides freezing protection as

lowas — 33°F( — 36°C)
provides boiling protection up
to262°F(128°C)
protects against rust and
corrosion in the cooling system maintains the proper engine
temperature for efficient
operation and emission control
allows proper operation of the
engine coolant temperature gaugeSee the Maintenance Schedule in
this section to find out when the
engine coolant must be replaced.

Checkin g th e Coolan t Leve l

Check the engine coolant level at the interval shown in the
Maintenance Schedule unless there
is evidence of leaking or
overheating. The engine coolant
level should be between the
maximum and the minimum level
marks on the radiator reserve tank.

Car e an d Maintenanc e

Recommende
d Lubrican t
Engin
e Coolin g Syste m

You usually do not need to remove
the radiator cap to check the engine
coolant level.
Addin g Engin e Coolan t
To add engine coolant, remove the cap on the radiator reserve tank
and fill the tank up to the
maximum level mark. Add a
50/50 mixture of water and a good
quality ethylene glycol antifreeze. If you need to add engine coolant
frequently, see your Honda dealer
for a cooling system check.
If the proper quality antifreezeis used, there is no need to add
extra inhibitors or additives. They may be harmful to the proper
operation of the system.
Coolin g Syste m Servic e

The cooling system should be serviced at the intervals specified in the Maintenance Schedule as

follows:
Wash the radiator cap and filler
neck with clean water.
Check the engine coolant level

in the radiator and have it tested
for freeze protection. Add
ethylene glycol antifreeze, if
needed, to maintain freeze

protection at —33°F (—36°C).
Have the cooling system and
radiator cap tested for a pressure capacity of 15 psi (105
kPa). If a replacement cap is
needed, use a cap specified for
your model. Tighten all radiator and heater
hose clamps and inspect all
hoses. Replace the hoses if they
are swollen, "checked," or
otherwise worn. Carefully tighten the hose clamps at the
radiator. Overtightening could bend or collapse the radiator

fittings. Clean the front of the radiator
core and air conditioning

condenser.

It is the owner's responsibility to: Maintain the cooling system
freeze protection at —33°F
Car e an d Maintenanc e

Removing the radiator cap
while the engine is hot can
cause the coolant to spray out, seriously scalding you.
Always let the engine andradiator cool down beforeremoving the radiator cap.

(—36°C) to ensure protection
against corrosion and loss of
engine coolant from boiling.
This should be done even if freezing temperatures are not

expected.

Add ethylene glycol-basedantifreeze when antifreeze has
to be added because of engine
coolant loss or if more
protection against freezing at
temperatures lower than —33 °F
(—36°C) is needed. Do not use
an alcohol-based or
methanol-based antifreeze, or
plain water. They boil at a
lower point, and do not provide corrosion protection.
Thermosta
t

The engine coolant temperature is
controlled by a thermostat, which stops engine coolant flow through
the radiator until a preset
temperature is reached. This
thermostat is installed in the
engine coolant inlet on the front of the engine block. The same
thermostat is used in both winter
and summer. Othe
r Require d
Maintenanc e
Brak e Maste r Cylinde r
Check the master cylinder fluid
level in the reservoir every time
you check the engine oil level.
The level should be between the MAX and ADD level line. If the
level is lower than the ADD level
line, fill to the MAX level linewith DOT-3 or DOT-4 fluid.
Car e an d Maintenanc e

Hoo
d Latc h an d Hinge s

Lubricate the hood latch assembly
and hood hinge assembly as

follows:
1. Wipe off any accumulatio n of
dirt o
r contamination on the
latch parts.
2. Apply multipurpose-type grease (NLGI No. 1 or 2) to
the hood latch pin cam.
3. Apply light engine oil to all pivot points in the release
mechanism.

4. Lubricate hood hinges with multipurpose-type grease
(NLGI No. 1 or 2).

5. Check the hood hinges and
latch mechanism to assure
they are working correctly.
Ai
r Conditionin g

Periodically have your Honda dealer check your air conditioning
system to be sure there has been

no loss in cooling output. See
your Honda dealer if you suspect

that the system is not performing

as it should.

Bod y Lubricatio n

Normal use of a vehicle causes
metal-to-metal movement at certain
points in the body. Noise, wear and improper operation at these points
will result when a protective film of lubricant is not provided.
For exposed surfaces such as door
checks, door lock bolts, lock striker plates, etc., apply a thin
film of light engine oil.
Any lubricant should be used
sparingly. After application, all excess lubricant should be
carefully wiped off.
The seat adjusters and seat track should be lubricated with water-
resistant EP chassis lubricant.
There are other points on the
vehicle body which may occasionally require lubrication.
Window regulators and controls are confined in the space between
the upholstery and the outside
door panel. Easy access to the
working parts may be made by
removing the trim. Door weatherstrips and rubber hood
bumpers should be lightly coatedwith a rubber lubricant.

Car e an d Maintenanc e

Fron
t (4W D Only ) an d Rea r
Propelle r Shaf t
Lubricate the sliding yoke with
EP chassis grease. Lubricate
universal joints with grease
containing MoS 2 (molybdenum
disulfide-type grease) at the intervals shown in the
Maintenance Schedule. Also
check the propeller shaft
flange-to-pinion bolts for proper
torque of 64 N.m (46.3 Ib-ft).
Most lubrication recommendations
and procedures for four-wheel drive-
equipped vehicles are the same
for the corresponding components in conventional drive vehicles.
Exhaus t Syste m
Check the complete exhaust
system and nearby body areas for
damaged, missing, or
mispositioned parts, open seams, holes, loose connections, or other
deterioration that could allow
exhaust fumes to seep into the
passenger compartment or cause
heat build-up in the floor pan. Any
necessary corrections should be made immediately. For continuedsafety, exhaust system pipes and
resonators rearward of the muffler must be replaced whenever a new
muffler is installed.
Fue l Lin e an d Fue l Tank/Ca p
Inspect the fuel tank, cap and lines
for damage that could cause
leakage. Inspect the fuel cap and
gasket for correct sealing ability
and indications of physical
damage. Replace any damaged or
malfunctioning parts.
Driv
e Bel t
Check the belt driving the
alternator, power steering pump,
and air conditioning compressor.
Look for cracks, fraying, and wear. Replace as necessary.
Timin g Bel t
The timing belt should normally
be replaced at the intervals shown
in the Maintenance Schedule.
Valv e Clearanc e
Incorrect valve clearance will
result in increased engine noise and lower engine output, thereby
adversely affecting engine

performance.

Car e an d Maintenanc e

Spar
k Plug s

Replace the spark plugs with the
type specified in the "Technical
Data" section.

Clutc h

Check the clutch play at the pedal.
Lubricate the clutch pedal bushing and clevis pin, at the intervalsshown in the Maintenance
Schedule, with water-resistant
chassis lubricant. If you hear a squeaking noise coming from the
area of the bushing or clevis pin at
the clutch pedal arm when the
clutch pedal is depressed,
lubricate it with water-resistant EP
chassis grease.
Check the fluid level in the clutch
reservoir at the interval shown in
the Maintenance Schedule. If the fluid is low in the reservoir, it
should be filled to the
maximum
level lin
e with DOT-3 or DOT-4

fluid.

Flui d o r Lubrican t Level s

Check the fluid or lubricant level in the brake master cylinder,
clutch master cylinder, power steering reservoir, rear axle,
engine and transmission, windshield washer reservoir and
engine coolant at specified
intervals.
Powe
r Steerin g

Check the fluid level in the power steering fluid reservoir as
recommended in the Maintenance Schedule. The fluid level should
be between the "MIN" and "MAX" marks on the reservoir.
Use only automatic transmission
fluid labeled DEXRON III.
Car e an d Maintenanc e

Vehicl
e Identificatio n

Vehicl e Identificatio n

Numbe r (VIN )

This is the legal identification of the

vehicle. It appears on a plate attached

to the left top of the instrument panel
and can be easily seen through the

windshield from outside the vehicle.

The VIN also appears on the
vehicle's Certification Label onthe driver's door lock pillar.
Engin
e Identificatio n

You can identify your engine from
the VIN. The eighth character of
the VIN is the engine code that
gives the engine model (refer to
the illustration).
Some information in this section
may refer to the engine model.
The engine number is stamped on the left side of the cylinder block
near the starter.
Servic
e Part s Identificatio n

The Vehicle Information Plate (Service Parts ID Plate) is
provided on all vehicle models.
It is located on the center dash
wall inside the engine compartment. The plate lists the
VIN (Vehicle Identification
Number), paint information and
all production options and special
Technica l Dat a

Engin
e typ e — W; 6VD 1 3.2 L

equipment on the vehicle when it
was shipped from the factory. Be
sure to provide this information to
your authorized Honda dealer when it is necessary to order

parts.
Vehicl
e Loadin g
Vehicl e Loadin g Informatio n

The components of your vehicle are designed to providesatisfactory service only if the
vehicle is not loaded in excess of
either the Gross Vehicle Weight
Rating (GVWR) or the maximum
front and rear Gross Axle Weight
Ratings (GAWRs). These ratings are listed on the Vehicle
Certification Label located on the
left door lock pillar.
Your Honda dealer can advise you
of the proper loading conditions
for your vehicle. The use of
selected heavier suspension
components for added durability
purposes does not increase any of the weight ratings printed on the
Vehicle Certification Label. Maximu
m Fron t an d Rea r
Axl e Weigh t
The weight of the cargo load must be properly distributed over both
the front and rear axles. The
Certification Label shows themaximum weight that the front
axle (front GAWR) can carry. It also shows the maximum weight
that the rear axle (rear GAWR) can
carry. The GVWR represents the
maximum permissible loaded
weight of the vehicle and takes
into account the engine,
transmission, frame, springs,
brake, axle, and tire capabilities.
Actual loads on the front and rear
axles can only be determined by
weighing the vehicle. This can be
done at highway weight stations
or other such commercial weigh stations. Consult your Honda
dealer for assistance. The cargo
Technical Dat a

Fuse
s

Fuse boxes are installed on the left side of the instrument panel and the right side of the engine
compartment. Each fuse box contains spare fuse

cartridges.

Replacing a fuse with one that has a higher ratinggreatly increases the chances of damaging the electrical system. If you do not have a replacement
fuse with the proper rating for the circuit, install one with a lower rating.

Technica l Dat a
NOTIC
E