engine HONDA PASSPORT 2002 2.G Workshop Manual

195Care and Maintenance
This section explains why it is
important to keep your vehicle
well maintained and to follow
basic maintenance safety
precautions.
This section also includes
Maintenance Schedules for
normal driving and severe driving
conditions, a Maintenance
Record, and instructions for
simple maintenance tasks you
may want to take care of yourself.
If you have the skills and tools
required
to perform more complex
maintenance tasks on your Honda,
you may want to purchase the
Service Manual. See page 253 for
information on how to obtain a
copy, or see your Honda dealer. Service Station Information
197
.
Fuel Fill Cap 197
. . . . . . . . . .
Fuel Recommendation 198
. . .
Fuel Tank Capacity 198
. . . . .
Engine Oil
Recommendation 198
. . . . . .
Windshield Washer 198
. . . . .
Tire Inflation Pressures 198
. .
Battery 198
. . . . . . . . . . . . . . .
Hood Release 199
. . . . . . . . . .
Engine Oil Dipstick 200
. . . . .
Fuel Requirements 200
. . . . . . . .
Oxygenated Fuels 200
. . . . . .
Maintenance Safety 201
. . . . . . .
Important Safety
Precautions 202
. . . . . . . . . .
Maintenance Schedule 203
. . . . .
Required Maintenance Record 206
Owner Safety Checks 208
. . . . . .
Engine Oil and Filter 211
. . . . . .
Proper Quality Oil 211
. . . . . . Change Interval
211
. . . . . . . .
Oil Change 212
. . . . . . . . . . .
Oil Filter Installation 212
.
Oil Viscosity 213
. . . . . . . . . .
Oil Level Check 213
. . . . . . .
Engine Oil Additives 214
. . .
Air Cleaner Filter 214
. . . . . . . .
Manual Transmission Fluid 215
Automatic Transmission
Fluid 216
. . . . . . . . . . . . . . . . . .
Front (4
WD) and
Rear Axles 216
. . . . . . . . . . . . .
Engine Cooling System 217
. . .
Other Required Maintenance 219
Brake Master Cylinder 219
. .
Shift-on-the-Fly System 220
.
Front Wheel Bearings 220
. . .
Hood Latch and Hinges 221
.
Air Conditioning 221
. . . . . . .
Body Lubrication 221
. . . . . .
Care and Maintenance

197Care and Maintenance
Fuel Fill Cap
To remove the fuel fill cap, turn it
counterclockwise. To close the fill
cap, turn it clockwise until you
hear it click at least three times.
Put the fuel fill cap in the cap
holder while refueling.
If you need a replacement, use only
a genuine Honda fuel fill cap. An
improper fuel fill cap can affect the
fuel system, the emissions system,
and allow fuel spillage.
Component Locations
WINDSHIELD
WASHER
RESERVOIRBATTERY RADIATOR CAP
ENGINE OIL
FILLER CAP
AIR CLEANER
ENGINE
OIL DIPSTICK
BRAKE MASTER
CYLINDER
RESERVOIRPOWER
STEERING
RESERVOIR
RADIATOR
RESERVE
TANK
CLUTCH MASTER
CYLINDER
RESERVOIR
Service Station Information

198Care and Maintenance
Fuel Recommendation
Use only unleaded gasoline. For
additional information see “Fuel
Requirements” in this section.
Fuel Tank Capacity
19.5 U.S. gallons (75 liters)
Engine Oil Recommendation
Use only SJ quality oil.
The chart shown under “Engine
Oil and Filter” in this section will
serve as a guide for choosing the
proper viscosity oil.
Windshield Washer
Check the reservoir fluid level
regularly. Use a commercially
available windshield washer fluid.
The windshield washer reservoir
is located on the front right side of
the engine compartment.
Tire Inflation Pressures
Check at least monthly, including
the spare. Keep inflated to the
pressure shown on the tire placard
on the driver’s doorjamb.
LABEL
Battery
Your new vehicle has a low
maintenance battery.
CHARGE TEST INDICATOR
UPPER LEVEL
LOWER LEVEL CHARGING
NECESSARY
OK
BLUE COLORLESS
You will never have to add water.
The hydrometer (test indicator) in
the top of the battery provides
information for testing purposes
only.
WARNING : Battery posts,
terminals and related accessories
contain lead and lead compounds.
Wash hands after handling.

200 Care and Maintenance
To Close
1.
Lift the hood slightly to remove
tension from the support rod.
2. Place the support rod in its
retaining clip and lower the
hood.
Always make sure the hood is
securely latched before you begin
driving.
Engine Oil Dipstick
Check the oil level when the
engine is off and the oil is warm,
such as during a fuel stop. See
page 213. Your Honda operates most
effectively on unleaded gasoline
with a pump octane number of 86
or higher. Use of a lower octane
gasoline can cause a persistent,
heavy metallic rapping noise in
the engine that can lead to
mechanical damage.
We recommend gasolines containing
detergent additives that help prevent
fuel system and engine deposits.
Using gasoline containing lead will
damage your vehicle
’s emission
controls. This contributes to air
pollution and can void certain parts
of your warranty.
Oxygenated Fuels
Some conventional gasolines are
being blended with alcohol or an
ether compound. These gasolines
are collectively referred to as
oxygenated fuels. To meet clean air
Fuel Requirements

202Care and Maintenance
This section includes instructions
for simple maintenance tasks,
such as checking and adding oil.
Any service items not detailed in
this section should be performed
by a Honda technician or other
qualified mechanic.
Some of the most important safety
precautions are given below.
However, we cannot warn you of
every conceivable hazard that can
arise in performing maintenance.
Only you can decide whether or
not you should perform a given
task.
Failure to properly follow
maintenance instructions and
precautions can cause you to
be seriously hurt or killed.
Always follow the procedures
and precautions in this owner
’s
manual.
Important Safety Precautions
Before you begin any
maintenance, make sure your
vehicle is parked on level ground
and that the parking brake is on.
Also, be sure the engine is off.
This will help to eliminate several
potential hazards:
•Carbon monoxide poisoning
from engine exhaust.
Be sure
there is adequate ventilation
whenever you operate the engine.
•Burns from hot parts. Let the
engine and exhaust system cool
before touching any parts.
•Injury from moving parts. Do
not run the engine unless
instructed to do so.
Read the instructions before you
begin, and make sure you have
the tools and skills required.
To reduce the possibility of fire or
explosion, be careful when
working around gasoline or
batteries. Use a commercially
available degreaser or parts
cleaner, not gasoline, to clean
parts. Keep cigarettes, sparks, and
flames away from the battery and
all fuel-related parts.
You should wear eye protection
and protective clothing when
working near the battery or when
using compressed air.

203Care and Maintenance
The Maintenance Schedule
specifies how often you should
have your vehicle serviced and
what things need attention. It is
essential that you have your
vehicle serviced as scheduled to
retain its high level of safety,
dependability, and emission
control performance.
The services and time or distance
intervals shown in the
maintenance schedule assume you
will use your vehicle as normal
transportation. You should:
•
Avoid exceeding your vehicle’s
load limit. This puts excess
stress on the engine, brakes, and
many other parts of your vehicle.
The load limit is shown on the
label on the driver’s doorjamb.
• Operate your vehicle on
reasonable roads within the
legal speed limit.
• Drive your vehicle regularly over
a distance of several miles
(kilometers).
• Always use unleaded gasoline
with the proper octane rating
(see page 200).
Your authorized Honda dealer
knows your vehicle best and can
provide competent, efficient
service. However, service at a
dealer is not mandatory to keep
your warranties in effect.
Maintenance may be done by any
qualified service facility or person
who is skilled in this type of
automotive service. Keep all the
receipts as proof of completion,
and have the person who does the
work fill out the Maintenance Record. Check your warranty
booklet for more information.
We recommend the use of
Genuine Honda parts and fluids
whenever you have maintenance
done. These are manufactured to
the same high-quality standards as
the original components, so you
can be confident of their
performance and durability.
U.S. Vehicles:
Maintenance, replacement or repair
of emission control devices and
systems may be done by any
automotive repair establishment or
individual using parts that are
“certified” to EPA standards.
Maintenance Schedule

•
* 1
* 2Under severe driving conditions, service these items more often. –These fluids: brake, clutch, P/S, battery, ATF,
Using SAE 10W-40 oil, or any viscosity other than those recommended, may reduce engin\
e life and affect the warranty. windshield washer
This service is recommended only. – Tire pressure
204 Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Engine and TransmissionAir cleaner elementRRR
Fuel tank, cap, pipes, hoses and connectionsI
Spark plugsR
•Engine oil and oil filter * 1RRRRRRRRRRRRRREngine drive beltIII
Cooling system, heater hoses, and connectionsIIIIIII•Engine coolantRRR
Timing beltR*
2
Exhaust systemIIIIIIIIIIIIII
Starter safety switchIIIIIIIIIIIIII
Auto cruise control linkage and hoseIIIIIII
Radiator core and A/C condenserI
Manual transmission oil and transfer case oilRRRRAutomatic transmissionSee page 216.
Shift-on-the-fly systemIIIIValve clearanceAdjust only if noisy.
Check oil and coolant level at each fuel stop.Inspect monthly:
Maintenance Schedule

•
•Repeated short trips in cold weather
• Driving in dusty areas •
Frequent idling and/or frequent low-speed operation
• Towing a trailer Change engine oil and filter
–Every 3,750 miles (6,000 km)
or 3 months
Change rear axle oil –Every 15,000 miles (24,000 km)
205Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.
Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Steering and suspension, miscellaneousFront and rear axle oilRRRRPropeller shaft flange torqueIIIIIII
Front and rear propeller shaftsLLLLLLLLLL
Body and chassisLLLLLLLLLLLLLL
Front wheel bearingsRepack bearings when replacing front brake pads.Power steering fluidRRR
Tires (inspect and rotate)IIIIIIIIIIIIII
Suspension and steeringIIIIIIIIIIIIIIBrakes/ClutchBrake discs; calipers and padsIIIIIII
Brake drums, wheel cylinders and liningsIIIIIIIBrake lines and hosesIIIIIIIIIIIIIIParking brakeIIIIIIIBrake pedal playIIIIIIIClutch pedal playIIIIIIIClutch pedal spring, bushing and clevis pinLLLLLLL
Clutch lines and hosesIII
Check oil and coolant level at each fuel stop.
Under severe driving conditions, service these items more often. These c\
onditions are: Service for severe driving conditions

208 Care and Maintenance
Promptly take any safety
problems to your Honda dealer
for service advice.
Parking
brake — Park on a fairly
steep hill and hold the vehicle
with the parking brake only. This
checks its holding ability.
Starter safety switch (automatic
transmission) —
Check the safety
switch by trying to start the
engine in each gear. The starter
should work only with the shift
lever in the “P” (Park) or “N”
(Neutral) position.
Starter safety switch (manual
transmission) —
To check the
safety switch, place the shift lever
in “Neutral,” push the clutch
pedal halfway and try to start the
engine. The starter should not
work. The starter should work only when the clutch pedal is fully
depressed.
Transmission shift indicator
(automatic transmission)
—
Check that the indicator points to
the gear chosen.
Steering — Be alert for any
changes in steering action. An
inspection or service is needed
when the steering wheel is harder
to turn or has too much free play,
or if there are unusual sounds
when turning or parking.
Wheel alignment, balance and
tires —
Uneven or abnormal tire
wear, or pulling to the right or left
on a straight and level road may
show the need for a wheel
alignment. A vibration of the
steering wheel or seat at normal
highway speeds means wheel balancing is needed. Check tire
pressures (including the spare) at
least monthly and whenever the
vehicle is serviced (see page 163).
Brakes — Watch for the
“
BRAKE” light coming on. Other
signs of possible brake trouble are
such things as repeated pulling to
one side when braking, unusual
sounds when braking or between
brake applications, or increased
brake pedal travel. If you note one
of these conditions, have the
system checked at once and
repaired if needed.
Owner Safety Checks

209Care and Maintenance
Sit in the driver
’s seat and
perform these checks:
1. With the engine stopped,
depress the brake pedal several
times; the travel distance and
effective pedal stroke should
remain unchanged.
2. Start the engine with the brake pedal fully depressed.
The brake pedal should go down
a little as the engine starts.
3. Depress the brake pedal, stop the engine and hold the pedal
depressed for about 30
seconds; the brake pedal
should remain in position
without rising or going down.
4. Restart the engine and run it for about a minute, then turn it
off and depress the brake
pedal firmly several times; the
brake pedal travel should decrease each time the brake
pedal is depressed.
If the brakes do not operate
normally, have them checked and
corrected by your Honda dealer.
Exhaust system — Be alert to any
changes in the sound of the exhaust
system or any smell of fumes.
These are signs the system may be
leaking or overheating. Have the
system checked and/or repaired at
once if these conditions exist. (Also
see “Carbon Monoxide Hazard” in
the “Driver and Passenger Safety ”
section and “ Three-Way Catalytic
Converter ” in the “Driving Tips ”
section.)
Windshield wipers and
washers —
Check the operation
and condition of the wiper blades.
Check the flow and aim of the
washer spray.
Defrosters — Check performance
by moving the controls to the
defrost setting and noting the
amount of air directed against the
windshield.
Rear view mirrors and sun
visors —
Check that the friction
joints hold the mirrors and sun
visors firmly in place.
Horn — Blow the horn now and
then to be sure it works.
Lap and shoulder belts — Check
the belt system, including
webbing, buckles, latch plates,
retractors, guide loops and
anchors for proper operation and
damage.
Seat adjusters — When adjusting
a seat, be sure the seat adjusters
latch securely by pushing the seat
forward and backward.