service schedule HONDA PASSPORT 2002 2.G Owners Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 2002, Model line: PASSPORT, Model: HONDA PASSPORT 2002 2.GPages: 294, PDF Size: 3.97 MB
Page 175 of 294

172 Driving Tips
The
three-way catalytic converter
is an emissions control device
added to the exhaust system to
reduce exhaust gas pollutants. The
converter contains a ceramic
material coated with noble metal
catalysts. To prevent
contamination of the catalysts,
unleaded gasoline must be used.
Unleaded gasoline also reduces
combustion chamber deposits and
exhaust system corrosion.
The three-way catalytic converter
requires the use of unleaded
gasoline. Use of leaded gasoline
will cause the converter to lose its
effectiveness.
To Help Prevent Damage
1. Keep your engine properly
maintained. Engine
malfunctions involving the electrical,
electronic fuel
injection or ignition systems
may result in unusually high
converter and exhaust system
temperatures. Do not keep
driving your vehicle if you
detect engine misfire,
noticeable loss of performance,
or other unusual operating
conditions. Have it serviced
promptly. A properly
maintained engine will
minimize malfunctions that
could damage the converter. It
will also help provide good
emissions control and fuel
economy. (See the
Maintenance Schedule on page
204 for info rmation on
inspecting and maintaining the
engine, exhaust system and
other components.) 2. Do not push or tow your
vehicle to start it. This could
damage the converter.
3. Do not park your vehicle over high grass, dry leaves or other
combustible materials. The
catalytic converter gets very
hot and could set fire to these
materials.
Three-Way Catalytic Converter
Page 198 of 294

195Care and Maintenance
This section explains why it is
important to keep your vehicle
well maintained and to follow
basic maintenance safety
precautions.
This section also includes
Maintenance Schedules for
normal driving and severe driving
conditions, a Maintenance
Record, and instructions for
simple maintenance tasks you
may want to take care of yourself.
If you have the skills and tools
required
to perform more complex
maintenance tasks on your Honda,
you may want to purchase the
Service Manual. See page 253 for
information on how to obtain a
copy, or see your Honda dealer. Service Station Information
197
.
Fuel Fill Cap 197
. . . . . . . . . .
Fuel Recommendation 198
. . .
Fuel Tank Capacity 198
. . . . .
Engine Oil
Recommendation 198
. . . . . .
Windshield Washer 198
. . . . .
Tire Inflation Pressures 198
. .
Battery 198
. . . . . . . . . . . . . . .
Hood Release 199
. . . . . . . . . .
Engine Oil Dipstick 200
. . . . .
Fuel Requirements 200
. . . . . . . .
Oxygenated Fuels 200
. . . . . .
Maintenance Safety 201
. . . . . . .
Important Safety
Precautions 202
. . . . . . . . . .
Maintenance Schedule 203
. . . . .
Required Maintenance Record 206
Owner Safety Checks 208
. . . . . .
Engine Oil and Filter 211
. . . . . .
Proper Quality Oil 211
. . . . . . Change Interval
211
. . . . . . . .
Oil Change 212
. . . . . . . . . . .
Oil Filter Installation 212
.
Oil Viscosity 213
. . . . . . . . . .
Oil Level Check 213
. . . . . . .
Engine Oil Additives 214
. . .
Air Cleaner Filter 214
. . . . . . . .
Manual Transmission Fluid 215
Automatic Transmission
Fluid 216
. . . . . . . . . . . . . . . . . .
Front (4
WD) and
Rear Axles 216
. . . . . . . . . . . . .
Engine Cooling System 217
. . .
Other Required Maintenance 219
Brake Master Cylinder 219
. .
Shift-on-the-Fly System 220
.
Front Wheel Bearings 220
. . .
Hood Latch and Hinges 221
.
Air Conditioning 221
. . . . . . .
Body Lubrication 221
. . . . . .
Care and Maintenance
Page 204 of 294

201Care and Maintenance
standards, some areas of the United
States and Canada use oxygenated
fuels to help reduce emissions.
If you use an oxygenated fuel, be
sure it is unleaded and meets the
minimum octane rating requirement.
Before using an oxygenated fuel,
try to confirm the fuel’
s contents.
Some states/provinces require this
information to be posted on the
pump.
The following are the EPA-approved
percentages of oxygenates:
ETHANOL (ethyl or grain alcohol).
You may use gasoline containing up
to 10% ethanol by volume. Gasoline
containing ethanol may be marketed
under the name “Gasohol.”
MTBE (Methyl Tertiary Butyl
Ether). You may use gasoline
containing up to 15%
MTBE by
volume.
METHANOL (methyl or wood
alcohol). Your vehicle was not
designed to use fuel that contains
methanol. Methanol can corrode
metal parts in the fuel system, and
also damage plastic and rubber
components. This damage would not
be covered by your warranties.
If you notice any undesirable
operating symptoms, try another
service station or switch to another
brand of gasoline.
Fuel system damage or performance
problems resulting from the use of
an oxygenated fuel containing
more than the percentages of
oxygenates given above are not
covered under warranty. Regularly maintaining your
vehicle is the best way to protect
your investment. Proper
maintenance is essential to your
safety and the safety of your
passengers. It will also reward
you with more economical,
trouble-free driving and help
reduce air pollution.
Improperly maintaining this
vehicle or failing to correct a
problem before driving can
cause a crash in which you
can be seriously hurt or killed.
Always follow the inspection
and maintenance
recommendations and
schedules in this owner’s
manual.
Maintenance Safety
Page 206 of 294

203Care and Maintenance
The Maintenance Schedule
specifies how often you should
have your vehicle serviced and
what things need attention. It is
essential that you have your
vehicle serviced as scheduled to
retain its high level of safety,
dependability, and emission
control performance.
The services and time or distance
intervals shown in the
maintenance schedule assume you
will use your vehicle as normal
transportation. You should:
•
Avoid exceeding your vehicle’s
load limit. This puts excess
stress on the engine, brakes, and
many other parts of your vehicle.
The load limit is shown on the
label on the driver’s doorjamb.
• Operate your vehicle on
reasonable roads within the
legal speed limit.
• Drive your vehicle regularly over
a distance of several miles
(kilometers).
• Always use unleaded gasoline
with the proper octane rating
(see page 200).
Your authorized Honda dealer
knows your vehicle best and can
provide competent, efficient
service. However, service at a
dealer is not mandatory to keep
your warranties in effect.
Maintenance may be done by any
qualified service facility or person
who is skilled in this type of
automotive service. Keep all the
receipts as proof of completion,
and have the person who does the
work fill out the Maintenance Record. Check your warranty
booklet for more information.
We recommend the use of
Genuine Honda parts and fluids
whenever you have maintenance
done. These are manufactured to
the same high-quality standards as
the original components, so you
can be confident of their
performance and durability.
U.S. Vehicles:
Maintenance, replacement or repair
of emission control devices and
systems may be done by any
automotive repair establishment or
individual using parts that are
“certified” to EPA standards.
Maintenance Schedule
Page 207 of 294

•
* 1
* 2Under severe driving conditions, service these items more often. –These fluids: brake, clutch, P/S, battery, ATF,
Using SAE 10W-40 oil, or any viscosity other than those recommended, may reduce engin\
e life and affect the warranty. windshield washer
This service is recommended only. – Tire pressure
204 Care and Maintenance
R – Replace L – Lube I – Inspect After inspection, clean, adjust, repair or replace if necessary.Service at the interval listed x1 000 il ( k ) ft th tx 1,000 miles7.51522.53037.54552.56067.57582.59097.5105Service at the interval listed x1,000 miles (or km) or after thatnumber of months whicheverx 1,000 km1224364860728496108120132144156168number of months, whichever
comes first.months612182430364248546066727884
Engine and TransmissionAir cleaner elementRRR
Fuel tank, cap, pipes, hoses and connectionsI
Spark plugsR
•Engine oil and oil filter * 1RRRRRRRRRRRRRREngine drive beltIII
Cooling system, heater hoses, and connectionsIIIIIII•Engine coolantRRR
Timing beltR*
2
Exhaust systemIIIIIIIIIIIIII
Starter safety switchIIIIIIIIIIIIII
Auto cruise control linkage and hoseIIIIIII
Radiator core and A/C condenserI
Manual transmission oil and transfer case oilRRRRAutomatic transmissionSee page 216.
Shift-on-the-fly systemIIIIValve clearanceAdjust only if noisy.
Check oil and coolant level at each fuel stop.Inspect monthly:
Maintenance Schedule
Page 221 of 294

218Care and Maintenance
You usually do not need to remove
the radiator cap to check the engine
coolant level.
Removing the radiator cap
while the engine is hot can
cause the coolant to spray
out, seriously scalding you.
Always let the engine and
radiator cool down before
removing the radiator cap.
Adding Engine Coolant
To add engine coolant, remove the
cap on the radiator reserve tank
and fill the tank up to the
maximum level mark. Add a
50/50 mixture of water and a good
quality ethylene glycol antifreeze.
If you need to add engine coolant
frequently, see your Honda dealer
for a cooling system check.
If the proper quality antifreeze
is used, there is no need to add
extra inhibitors or additives. They
may be harmful to the proper
operation of the system.
Cooling System Service
The cooling system should be
serviced at the intervals specified
in the Maintenance Schedule as
follows:
•Wash the radiator cap and filler
neck with clean water.
•Check the engine coolant level
in the radiator and have it tested
for freeze protection. Add
ethylene glycol antifreeze, if
needed, to maintain freeze
protection at
–33 F ( –36 C).
•Have the cooling system and
radiator cap tested for a
pressure capacity of 15 psi (105
kPa). If a replacement cap is
needed, use a cap specified for
your model.
•Tighten all radiator and heater
hose clamps and inspect all
hoses. Replace the hoses if they
are swollen, “checked, ” or
otherwise worn. Carefully
tighten the hose clamps at the
radiator. Overtightening could
bend or collapse the radiator
fittings.
•Clean the front of the radiator
core and air conditioning
condenser.
It is the owner ’s responsibility to:
•Maintain the cooling system
freeze protection at –33 F
Page 264 of 294

261
Low Coolant Level217. . . . . . . .
Low Oil Pressure Indicator
65. .
Lower Gear, Downshifting to a
84
Lubricant Specifications Charts
235. . . . . .
Luggage, Loading
175, 233. . . . .
Luggage Light
110. . . . . . . . . . . .
M
Maintenance195. . . . . . . . . . . . . .
Periodic Checks. See Owner Safety Checks
Record
206, 207. . . . . . . . . . . .
Safety
201. . . . . . . . . . . . . . . . .
Schedule
203, 204, 20. . . . . .
Malfunction Indicator Lamp
63.
Map Light
112. . . . . . . . . . . . . . .
Meters, Gauges
58. . . . . . . . . . . Methanol in Gasoline
201. . . . . . .
Mirror Adjusting the
105. . . . . . . . . . .
Defogger
74. . . . . . . . . . . . . .
Vanity
106. . . . . . . . . . . . . . . . .
Moonroof
112. . . . . . . . . . . . . . . .
N
Neutral Gear Position77. . . . . . .
New Vehicle Break-In
158. . . . . .
Normal Shift Speeds
84. . . . . . .
NOTICE, Explanation of
i. . . . . .
Numbers, Identifications
232. . . .
O
Octane Requirement, Gasoline
200. . . . . . . . . . . . . . . .
Odometer, Trip
58. . . . . . . . . . . . Off-Road Driving. See the
Off-Road Driving Information
booklet in your owner’s packet.
Oil ChangeHow to
212. . . . . . . . . . . . . .
When to
204, 205, 211. . . . .
Checking Engine
213. . . . . . . .
Front and Rear Axle
216. . . . .
Pressure Indicator
65. . . . . . .
Selecting Proper Viscosity Chart
213. . . . . . . .
ON (Ignition Key Position)
101. .
Opening the Hood
109. . . . . . . . .
Opening the Tailgate
108. . . . . . .
Opening the Windows
107. . . . . .
Operation in Foreign Countries
173. . . . . . . .
Ordering Service Parts
232. . . . . .
Overheating, Engine
190. . . . . . .
Page 266 of 294

263
Rear Seat, Folding94. . . . . . . . .
Rear View Mirror
105. . . . . . . . . .
Rear Window Defogger
74. . . . .
Rear Window Wiper and Washer
74. . . . . . . . . . . . .
Reclining the Seat-Backs Front
11, 91, 93. . . . . . . . . . . .
Rear
97. . . . . . . . . . . . . . . . . .
Recommended Shift Speeds
84.
Reduced Power Indicator
\b 64. . .
Replacement Information Air Cleaner Element
214. . . . .
Coolant
204, 218. . . . . . . . . . .
Engine Oil and Filter
211. . . . .
Fuses
240. . . . . . . . . . . . . . . . .
Light Bulbs
243. . . . . . . . . . . .
Schedule
204. . . . . . . . . . . . . .
Spark Plugs
235. . . . . . . . . . . . Tires
166. . . . . . . . . . . . . . . . . .
Replacing Seat Belts After a Crash
43. . . . . . . . . . . .
Reporting Safety Defects
248. . . .
Reserve Tank, Coolant
217. . . . . .
Restraint, Child
18. . . . . . . . . . .
Reverse Gear Position
77. . . . . .
Rotation, Tire
166. . . . . . . . . . . . .
Rust Protection
225. . . . . . . . . . . .
S
Safety Defects, Reporting248. . .
Safety Labels, Location of
48. . .
Safety Messages
iv. . . . . . . . . . . .
Seat Belts
4, 6. . . . . . . . . . . . . . . .
\b
41
\b\b\b\b\b
Maintenance42. . . . . . . . .
System Components
41
\b\b\b\b
Advice for Pregnant Women16
Cleaning229. . . . . . . . . . . . . . .
Fasten and Positio
13
\b\b\b\b\b\b\b
Lap Belt42
\b\b\b\b\b\b\b\b\b\b\b\b\
\b\b\b\b\b
Lap/Shoulder Belt41
\b\b\b\b\b\b\b\b
Reminder Light6, 41, 61. . . . .
Seats
8, 89. . . . . . . . . . . . . . . . . . .
Adjusting the
90. . . . . . . . . . .
Seat-Backs
8, 91, 92, 97
\b\b\b\b\b\b\b
Self-Adjusting Brakes162. . . . . .
Serial Number
232. . . . . . . . . . . .
Service Intervals
204, 205, 206, 207. . . . .
Service Manual
253. . . . . . . . . . .
Service Station Information
197. .
Setting the Clock
153. . . . . . . . . .
Shift Lever Position Indicator
76
Shift-on-the-Fly System220. . . . .
Fluid Capacity
239. . . . . . . . . .
Side Marker Lights Bulb Replacement
243. . . . . . . .
Page 275 of 294

and other useful information.
Recreational
vehicle clubs can put
you in touch with other drivers,
and
off-road magazines publish
first-hand
descriptions of driving
locations.
To help keep off-road driving areas open, stay on roads, trails
and open areas approved for
off-highway
vehicles (OHVs).
Please respect no trespassing
signs, and don't drive on private
property
without permission. Check Out Your Vehicle
Off-road driving can be hard on a
vehicle, requiring extra attention to maintenance. Before driving
off-road,
be sure all scheduled
maintenance
and service has been
done, and that you have also inspected
your vehicle. Pay
special
attention to the condition
of the tires and use a gauge to
check
the tire pressures. Improperly
inflated tires can be
more
easily damaged by rocks
and
other hard or sharp objects.
Do not let air out of your tires unless
you can reinflate them
soon after returning to pavement,
and remember to periodically
inspect the tires for signs of
damage
, especially if you hit a
large or sharp rock. Off-Road Driving Information