warning Hyundai Accent 2003 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Accent, Model: Hyundai Accent 2003Pages: 186, PDF Size: 11.36 MB
Page 107 of 186

DRIVING YOUR HYUNDAI 2- 11
WARNING:ABS will not prevent accidents due to
improper or dangerous driving maneu-
vers. Even though vehicle control is im-
proved during emergency braking, always
maintain a safe distance between you and
objects ahead. Vehicle speeds should al-
ways be reduced during extreme road
conditions.
The braking distance for cars equipped
with an anti-lock braking system may be
longer than for those without it in the
following road conditions.
o Driving on rough, gravel or snow-cov-
ered roads.
o Driving with tire chains installed.
o Driving on roads where the road surface
is pitted or has different surface height.
These roads should be driven at reduced
speeds. The safety features of an ABS
equipped vehicle should not be tested by
high speed driving or cornering. This could
endanger the safety of yourself or others.
!
C140A01A-AATDRIVING FOR ECONOMY
You can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full-
throttle shifts and maintain a steady cruising
speed. Don't race between stoplights. Try to
adjust your speed to that of the other traffic
so you don't have to change speeds unnec-
essarily. Avoid heavy traffic whenever possi-
ble. Always maintain a safe distance from
other vehicles so you can avoid unneces-
sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you
drive, the more fuel your car uses. Driving at
a moderate speed, especially on the high-
way, is one of the most effective ways to
reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also in-
crease wear on these components. In addi-
tion, driving with your foot resting on the
brake pedal may cause the brakes to over-
heat, which reduces their effectiveness and
may lead to more serious consequences.
o Take care of your tires. Keep them inflated to
the recommended pressure. Incorrect infla-
tion, either too much or too little, results in
unnecessary tire wear. Check the tire pres-
sures at least once a month.o Be sure that the wheels are aligned correct-
ly. Improper alignment can result from hitting
curbs or driving too fast over irregular surfac-
es. Poor alignment causes faster tire wear
and may also result in other problems as well
as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If
you drive your car in severe conditions, more
frequent maintenance is required (see Sec-
tion 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free
of corrosive materials. It is especially impor-
tant that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel
consumption and also contribute to corro-
sion.
o Travel lightly. Don't carry unnecessary weight
in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic),
turn off your engine and restart only when
you're ready to go.
o Remember, your Hyundai does not require
extended warm-up. As soon as the engine is
running smoothly, you can drive away. In
very cold weather, however, give your en-
gine a slightly longer warm-up period.
Page 112 of 186

3- 2 WHAT TO DO IN AN EMERGENCY
!
D010B02A-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010A01A-AATIF THE ENGINE WILL NOT START
D010C01A-AATIf Engine Turns Over Normally but Does
Not Start
1. Check fuel level.
2. Check all connectors at ignition coil and
spark plugs. Reconnect any that may be
disconnected or loose.
3. Check the fuel line in the engine room.
4. If the engine still refuses to start, call a
Hyundai dealer or seek other qualified assis-
tance.
D010D01A-AAT
If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addition,
push or pull starting may cause the catalytic
converter to be overloaded and create a fire
hazard.
D010B01AD010C01A-D
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".
Page 113 of 186

WHAT TO DO IN AN EMERGENCY 3- 3
D020A02A-AATJUMP STARTING
WARNING:
The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how to
follow this procedure, seek qualified assis-
tance. Automobile batteries contain sulfuric
acid. This is poisonous and highly corrosive.
When jump starting, wear protective glasses
and be careful not to get acid on yourself,
your clothing or on the car.Discharged
battery
Booster
battery
HLC4001
!
o If you should accidentally get acid on your
skin or in your eyes, immediately remove
any contaminated clothing and flush the area
with clear water for at least 15 minutes. Then
promptly obtain medical attention. If you must
be transported to an emergency facility, con-
tinue to apply water to the affected area with
a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or open flame in
the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot deter-
mine that it is a 12-volt battery, do not at-
tempt to use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:
1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.
First, attach one clamp of the jumper cable to
the positive (+) post or cable of the dis-
charged battery. Then attach the other end
of the same cable to the positive (+) post or
cable of the booster battery. Next, using the
other cable, attach one clamp to the nega-
tive (-) post or cable of the booster battery.Then attach the other end of that cable to a
solid metal part of the engine away from the
battery. Do not connect the cable to any
moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2000
rpm.
5. Start the engine in the car with the dis-
charged battery using the normal starting
procedure. After the engine starts, leave the
jumper cables connected and let the engine
run at fast idle or about 2000 rpm for several
minutes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
etc.), have the charging system checked by
your Hyundai dealer.
Page 114 of 186

3- 4 WHAT TO DO IN AN EMERGENCY
WARNING:While the engine is running, keep hands,
long hair and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
Spare Tire Pressure
D040A01A-AAT
SPARE TIRE
The following instructions for the temporary spare
tire should be observed:
1. Check inflation pressure as soon as is prac-
tical after installing the spare tire, and adjust
to the specified pressure. The tire pressure
should be periodically checked and main-
tained at the specified pressure while the tire
is stored.
D030A01A-AATIF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud
pinging or knocking, the engine is probably too
hot. If this happens, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioner is on,
turn it off.
3. If coolant is running out under the car or
steam is coming out from the hood, stop the
engine. Do not open the hood until the cool-
ant has stopped running or the steaming has
stopped. If there is no visible loss of coolant
and no steam, leave the engine running and
check to be sure the engine cooling fan is
operating. If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for coolant leaking from
the radiator, hoses or under the car. (If the air
conditioner had been in use, it is normal for
cold water to be draining from it when you
stop).5. If the water pump drive belt is broken or
coolant is leaking out, stop the engine im-
mediately and call the nearest Hyundai deal-
er for assistance.
WARNING:Do not remove the radiator cap when the
engine is hot. This may allow coolant to be
blown out of the opening and cause serious
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if coolant has been
lost, carefully remove the radiator cap and
add water to bring the fluid level in the
reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION:Serious loss of coolant indicates there is a
leak in the cooling system and this should
be checked as soon as possible by a Hyundai
dealer.
!
!
!
Tire Size
Inflation PressureT105/70D(R)14
60 psi (414 kPa)
Page 118 of 186

3- 8 WHAT TO DO IN AN EMERGENCY
D060E01A-AAT4. Put the Jack in Place
The base of the jack should be placed on firm,
level ground. The jack should be positioned as
shown in the drawing.
D060F02E-AAT5. Raising the Car
After inserting a wrench bar into the wheel nut
wrench, install the wrench bar into the jack as
shown in the drawing. To raise the vehicle, turn
the wheel nut wrench clockwise. As the jack
begins to raise the vehicle, double check that it
is properly positioned and will not slip. If the jack
is on soft ground or sand, place a board, brick,
flat stone or other object under the base of the
jack to keep it from sinking.
Raise the car high enough so that the fully
inflated spare tire can be installed. To do this,
you will need more ground clearance than is
required to remove the flat tire.Wrench bar
Wheel nut wrench
D060E03AHFC4022
WARNING:Do not get under the car when it is support-
ed by the jack! This is very dangerous as the
vehicle could fall and cause serious injury or
death. No one should stay in the car while
the jack is being used.
!
Page 119 of 186

WHAT TO DO IN AN EMERGENCY 3- 9
WARNING:Wheels and wheel covers may have sharp
edges. Handle them carefully to avoid pos-
sible severe injury.
Before putting the wheel into place, be sure
that there is nothing on the hub or wheel
(such as mud, tar, gravel, etc.) that interferes
with the wheel fitting solidly against the hub.
If there is, remove it. If there is not good
contact on the mounting surface between
the wheel and hub, the wheel nuts could
loosen and cause the loss of a wheel. Loss
of a wheel may result in loss of control of the
vehicle. This may cause serious injury or
death.
D060G02Y-AAT6. Changing Wheels
Loosen the wheel nuts and remove them with
your fingers. Slide the wheel off the studs and
lay it flat so it cannot roll away. To put the wheel
on the hub, pick up the spare tire, line up the
holes with the studs and slide the wheel onto
them. If this is difficult, tip the wheel slightly and
get the top hole in the wheel lined up with the top
stud. Then jiggle the wheel back and forth until
the wheel can be slid over the other studs.
D060H02A-AAT7. Re-install Wheel Nuts
To reinstall the wheel cover, hold it on the studs,
put the wheel nuts on the studs and tighten them
finger tight. The nuts should be installed with
their small diameter ends directed inward. Jiggle
the tire to be sure it is completely seated, then
tighten the nuts as much as possible with your
fingers again.
D060G02A
!
D060H01A D060G01A
Page 141 of 186

DO-IT-YOURSELF MAINTENANCE 6- 5
!
G040A02A-AATCHANGING THE OIL AND FILTER3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with
a wrench of the proper size. Be sure that a
drain pan is in position to catch the oil as it
drains out, then remove the drain plug.
F040A02TB
Oil filler cap
Drain plug Oil filter
.........
WARNING:Be very careful when draining the engine oil
as it may be hot enough to burn you!
4. When the oil has stopped draining, replace
the drain plug using a new washer and re-
tighten by turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.5 kgf.m
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the proper
size. A certain amount of oil will come out
when you remove the filter. So be sure to
have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter
itself. Do not over-tighten (Tightening torque
: 1.2 ~ 1.6 kgf.m).
Be sure that the mounting surface on the
engine is clean and that the old gasket is
removed completely. Lubricate the new gas-
ket on the filter before installation with clean
engine oil.
!
7. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.
8. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil
level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is sug-
gested that it be placed in a sealed container
and taken to a service station for reclama-
tion. Do not pour the oil on the ground or put
it in with the household trash.
The engine oil and filter should be changed at
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
warm up until the needle on the temperature
gauge moves above the lowest mark. Turn
the engine off and place the gear selector
lever in "P" (automatic) or reverse gear
(manual transaxle).
2. Open the hood and remove the engine oil
filler cap.
WARNING:Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin
for prolonged periods of time. Wash your
hands thoroughly with soap and warm water
as soon as possible after handling used oil.
Page 142 of 186

6- 6 DO-IT-YOURSELF MAINTENANCE
G050A01A-AATCHECKING AND CHANGING THE EN-
GINE COOLANTG050B01A-AATRecommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should
be compatible with aluminum engine parts. Ad-
ditional corrosion inhibitors or additives should
not be used. The cooling system must be main-
tained with the correct concentration and type of
engine coolant to prevent freezing and corro-
sion.
Never allow the concentration of antifreeze to
exceed the 60% level or go below the 35% level
or damage to the coolant system may result. For
proper concentration when adding or replacing
the coolant, refer to the following table.
WARNING:Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is re-
moved. You could be seriously burned if you
do not observe this precaution. Do not re-
move the radiator cap until the radiator is
cool to the touch.
!
Water
65%
60%
50%
40% Antifreeze
solution
35%
40%
50%
60% Ambient
temperature
°F (°C)
5 (-15)
-13 (-25)
-31 (-35)
-49 (-45)Engine coolant
concentration
G050C01A-AATTo Check the Coolant Level
The coolant level can be seen on the side of the
plastic coolant reservoir. The level of the coolant
should be between the "LOW" and "FULL" lines
on the reservoir when the engine is cool. If the
level is below the "LOW" mark, add engine
coolant to bring it up between "LOW" and "FULL".
If the level is low, inspect for coolant leaks and
recheck the fluid level frequently. If the level
drops again, visit your Hyundai dealer for an
inspection and diagnosis of the reason.
HLC5005
Page 143 of 186

DO-IT-YOURSELF MAINTENANCE 6- 7
G050D02A-AATTo Change the Coolant
The coolant should be changed at those inter-
vals specified in the vehicle maintenance sched-
ule in Section 5.
CAUTION:Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking
brake and remove the radiator cap when
cool.
2. Be sure your drain receptacle is in place.
Open the drain cock on the radiator. Allow all
the engine coolant to drain from the cooling
system, then securely close the drain cock.
3. Check Section 9 for the capacity of the
cooling system in your car. Then, following
the manufacturer's directions on the engine
coolant container, add the appropriate quan-
tity of coolant to the radiator.
!
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclockwise.
Now fill the radiator with clean demineralized
or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.
G050D01A
G050D02A
5. Start the engine, top off the radiator with
water and then add engine coolant to the
reservoir until the level is between "LOW"
and "FULL".
6. Replace the radiator and reservoir caps and
check to be sure the drain cocks are fully
closed and not leaking.
WARNING:The cooling fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan so that you are not
injured by a rotating fan blade. As the engine
coolant temperature decreases, the fan will
automatically shut off. This is a normal con-
dition.
!
Page 144 of 186

6- 8 DO-IT-YOURSELF MAINTENANCE
G060B01A-AATREPLACING THE SPARK PLUGS
G060A01L
0.039 ~ 0.043 in.
(1.0 ~ 1.1 mm )
The spark plugs should be changed at the
intervals specified in the vehicle maintenance
schedule in section 5, or whenever engine per-
formance indicates they should be changed.
Symptoms that suggest poor spark plug perfor-
mance include engine misfiring under load, loss
of fuel economy, poor acceleration, etc. When
spark plugs are replaced, always use spark
plugs recommended by Hyundai. The use of
other spark plugs can result in loss of perfor-
mance, radio interference or engine damage.
NOTE:When replacing the spark plugs, genuine
Hyundai replacement parts are recom-
mended.
G060C01S-GAT
Changing the Spark PlugsYou will find it easier to change spark plugs if the
engine is cold. Always change one spark plug at
a time. This helps avoid getting the wires mixed
up.
G060C01A-D
1. Remove the center cover on the engine
rocker cover.
2. Using a clean cloth, remove any dirt that has
accumulated around the base of the spark
plug so it cannot fall into the cylinder when
the spark plug is removed.
Recommended Spark Plugs:
CHAMPION : RC10YC4
NGK : BKR5ES-113. To remove the spark plug cable, pull straight
up on the insulated connector, not the cable.
Pulling on the cable may damage the carbon
core conductor.
WARNING:It is recommended that the engine be cool or
cold when changing the spark plugs. If the
engine is hot, you could burn yourself on the
insulated connector, the spark plug or the
engine itself.
G060C02A-D
!
4. When preparing to remove the old spark
plug, guide the socket down over the spark
plug, being careful not to damage the ce-
ramic insulator.