warning Hyundai Accent 2003 Repair Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Accent, Model: Hyundai Accent 2003Pages: 186, PDF Size: 11.36 MB
Page 147 of 186

DO-IT-YOURSELF MAINTENANCE 6- 11
G100B02A-AATTo check the Manual Transaxle Fluid
Level
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen
the oil filler plug by turning it counterclock-
wise and remove it with your fingers.
WARNING:It is always better to check the transaxle oil
level when the engine is cool or cold. If the
engine is hot, you should exercise great
caution to avoid burning yourself on hot
engine or exhaust parts.
!
G100B01L
G110A01A-AAT
CHECKING THE TRANSAXLE FLUID
(AUTOMATIC)
Transaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.
G110B03A-AAT
Recommended Fluid
Your Hyundai automatic transaxle is specially
designed to operate with HYUNDAI GENUINE
ATF, DIAMOND ATF SP-III or SK ATF SP-III.
Damage caused by a nonspecified fluid is not
covered by your new vehicle limited warranty.
G110C02A-AATTransaxle Fluid Capacity
The fluid capacity of the automatic transaxle is
6.45 U.S. quarts (6.1 liters). 2. Use your finger or suitable tool to feel inside
the hole. The oil level should be at its bottom
edge. If it is not, check for leaks before
adding oil. To refill the transaxle or bring the
oil level up, add oil slowly until it reaches the
proper level. Do not overfill.
3. Replace the plug and washer, screw it in with
your fingers and then tighten securely with
the wrench.
WARNING:The transaxle fluid level should be checked
when the engine is at normal operating tem-
perature. This means that the engine, radia-
tor, exhaust system etc., are very hot. Exer-
cise great care not to burn yourself during
this procedure.
!
Page 148 of 186

6- 12 DO-IT-YOURSELF MAINTENANCE
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each of
its other positions -- "R", "N", "D", "2", "L" -- and
then return to "N" or "P". With the engine still
idling:
1. Open the hood, being careful to keep hands,
hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.3. If the transaxle fluid level is low, use a funnel
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
G110D03A
G110D04A
Fluid level should be within
"HOT" range
WARNING:The cooling fan is controlled by the engine
coolant temperature and may sometimes op-
erate even when the engine is not running.
Use extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the engine
coolant temperature decreases, the fan will
automatically shut off. This is a normal con-
dition.
!
G110D02A-AATTo Check the Transaxle Fluid Level
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level is
checked, the transaxle fluid should be at normal
operating temperature and the engine idling.
C090A01A
Page 149 of 186

DO-IT-YOURSELF MAINTENANCE 6- 13
G120A01A-AATCHECKING THE BRAKES
G120B01A-AATChecking the Brake Fluid LevelCAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that they
be checked and inspected by your Hyundai
dealer. The brakes should be checked and
inspected for wear at those intervals speci-
fied in the vehicle maintenance schedule in
Section 5.
!
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately.
!
G120D01A-AATTo Check the Fluid Level
G120E02A-AATAdding Brake FluidG120C02A-AATRecommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the
side of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it up
to "MAX". Do not overfill.
HLC5035
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will avoid entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
!
Page 150 of 186

6- 14 DO-IT-YOURSELF MAINTENANCE
G130B02A-AATTo Replace the Fluid
Recommended brake fluid conforming to DOT 3
or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
G140A01A-AAT
AIR CONDITIONER CARE
Keeping the Condenser Clean
The air conditioner condenser (and engine ra-
diator) should be checked periodically for accu-
mulation of dirt, dead insects, leaves, etc. These
can interfere with maximum cooling efficiency.
When removing such accumulations, brush or
hose them away carefully to avoid bending the
cooling fans.
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in the
system, the air conditioner should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air con-
ditioning system is not otherwise in use.
G140B01A-AATChecking the Air Conditioner Opera-
tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioner set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
WARNING:Use caution when handling brake fluid. It
can damage your vision if you get it in your
eyes. It will also damage your vehicles paint
if spilled on it and not removed immediately.
!CAUTION:Running the air conditioning system for ex-
tended periods of time with a low refrigerant
level may damage the compressor.
!
G130A01A-AATCHECKING THE CLUTCH FLUID
To Check the Clutch Fluid
The clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir. Fill as required. Fluid loss
indicates a leak in the clutch system which
should be inspected and repaired immediately.
Consult your Hyundai dealer.
HLC5036
Page 155 of 186

DO-IT-YOURSELF MAINTENANCE 6- 19
er. If you do not have a spare fuse, you may
be able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is seri-
ous and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse with
the same or a lower amperage rating. A
higher capacity fuse could cause damage
and create a fire hazard.
G200B02L
!
GoodBurned out
G210A01A-AAT
CHECKING THE BATTERY
WARNING:
When working with batteries, carefully ob-
serve the following precautions to avoid se-
rious injuries.
!
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as pos-
sible.
While batteries are being charged (either by a
battery charger or by the vehicle's alternator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.NOTE:See page 6-28 for the fuse panel descrip-
tions
D010B01A
Page 156 of 186

6- 20 DO-IT-YOURSELF MAINTENANCE
G220A01A-AATCHECKING ELECTRIC COOLING
FANSG230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
WARNING:The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
even when the engine is not running. Use
extreme caution when working near the
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the cool-
ant temperature decreases the fan will auto-
matically shut off. This is a normal condition.
!
G220C01A-AATChecking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioner is in
operation.
HLC5006
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check to
make certain that the power steering fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir.
NOTE:Grinding noise from the power steering pump
may be heard immediately after the engine is
started in extremely cold conditions (below
-4°F). If the noise stops during warm up,
there is no abnormal function in the system.
It is due to a power steering fluid character-
istic in extremely cold conditions.
G210B02A-AATChecking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coating
of grease.
PROPOSITION 65 WARNING:
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California to
cause cancer and reproductive harm.
Wash hands after handling.
!
Page 157 of 186

DO-IT-YOURSELF MAINTENANCE 6- 21
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at those
intervals specified in the vehicle maintenance
schedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-
ing or worn spots. Deterioration of the hose
could cause premature failure.
Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G250A01A-AAT
FOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and while
it is highly technical it can be useful in obtaining
a better understanding of your car and how it
works.
G290A04A-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure
of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sever-
al times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver or
equivalent weight placed in driver's seat.
4. Clean the headlight lenses and turn on the
headlights (Low beam).5. Open the hood.
6. Draw the vertical line (through the center of
each headlight) and the horizontal line
(through the center of each headlight) on the
aiming screen.
And then, draw the parallel line at 0.8 in.(21
mm) place under the horizontal line.
7. Adjust each cut-off line of the low beam to
the parallel line with a phillips screwdriver
- VERTICAL AIMING
G290A01A-1
Vertical
Aiming
WARNING:Horizontal aiming should be adjusted by an
authorized Hyundai dealer.
!
Page 160 of 186

6- 24 DO-IT-YOURSELF MAINTENANCE
!WARNING:The halogen bulb contains gas under pres-
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye protec-
tion when servicing the bulb. Protect the
bulb against abrasions or scratches and
against liquids when lighted. Turn the bulb
on only when installed in a headlight. Re-
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
G270B01A-GAT
Front Turn Signal light / Position Light
1. Disconnect the power cord from the bulb.
HLC5034HLC5012
(1) (2)
2. To replace the front turn signal light (1) or
position light (2), take it out from the bulb
holder by turning it counterclockwise.
3. Install the new bulb. 8. Remove the protective cap from the replace-
ment bulb and install the new bulb by match-
ing the plastic base with the headlight hole.
Re-attach the bulb spring and install the dust
cover. Reconnect the power cord.
9. Use the protective cap and carton to dispose
of the old bulb.
10.Check for proper headlight aim.
G270A03O
Page 164 of 186

6- 28 DO-IT-YOURSELF MAINTENANCE
G200C02A-GATFUSE PANEL DESCRIPTION
Engine Compartment
HLC5027
NOTE:Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse
box on your vehicle, refer to the fuse box label.
FUSE RATING
120A
50A
50A
20A
30A
20A
30A
30A
30A
30A
20A
10A
10A
10A
10A
10A
10A
10A
15A
10A
15A
15A
10A
25APROTECTED COMPONENTS
Charging (Generator)
Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuse
Ignition power source, Star t relay
Radiator fan control
Blower control
ABS control, ABS bleeding connector
ABS control, ABS bleeding connector
Power window
Condenser fan control
Radiator fan, Condenser fan, ECM, Oxygen sensor, Purge control valve,
SMATRA, Glow plug relay, Heater relay, Stop lamp switch
A/C relay
Horn relay
Illumination lamps, Left rear combination lamp, License lamp, DRL control,
Position lamp, H/LP washer relay
Right rear combination lamp, License lamp, Position lamp
Left head lamp, DRL control, Instrument cluster
Right head lamp
Front fog lamp relay
Instrument cluster, Courtesy lamp, Trunk room lamp, ETACM, DLC,
Door warning, Multipurpose check connector
Audio, Digital clock, Power antenna, A/C switch, Rear fog lamp switch
Idle speed actuator, ECM, Camshaft position sensor, EGR actuator,
Throttle plate actuator
ECM
Head lamp washer motor
Fuel pump relay, Fuel pump motor
ALT
BATTERY
LAMP
ECU
IGN
RAD FAN
BLOWER
ABS
ABS
P/WDW
COND FAN
ECU #1
A/CON COMP
HORN
TAIL LH
TAIL RH
H/LP LH
H/LP RH
FRONT FOG
ROOM LP
AUDIO
ECU #2
ECU#3
H/L WASHER FUSIBLE
LINK
FUSEDESCRIPTION
F/PUMP CHK (E50)
Page 165 of 186

DO-IT-YOURSELF MAINTENANCE 6- 29
G200E01A-GATInner Panel
HLC5031
PROTECTED COMPONENTS
Hazard warning, Back-up lamp switch, Transaxle range switch,
A/T shift & key lock control module
ETACM, Pre-Excitation resistor, Instrument cluster, Seat belt timer
Instrument cluster
Air bag
ECM, A/T shift lever, Transaxle range switch, Mass air flow sensor, Vehicle
speed sensor, Water sensor
Power door lock
Hazard warning, ETACM
Stop lamp, A/T shift lever, A/T key interlock solenoid
Rear window defogger
Head lamp, Power window, Head lamp leveling, Head lamp washer,
ETACM, Front fog lamp, Blower control, Rear intermittent washer, Fuel
filter relay
Front wiper & washer
Seat warmer
ABS control, ABS bleeding
Digital clock, Audio, A/T shift & key lock control module
Cigarette lighter
Power outside mirror
Rear window & outside mirror defogger
Rear wiperFUSE RATING
10A
10A
10A
15A
10A
10A
10A
10A
20A
10A
20A
20A
10A
10A
15A
10A
10A
20A FUSE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18