engine coolant Hyundai Atos 2002 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2002, Model line: Atos, Model: Hyundai Atos 2002Pages: 249, PDF Size: 3.11 MB
Page 98 of 249
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition
Page 100 of 249
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6-4 G040A03X-GAT
CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER
CHANGING THE OIL AND FILTER 3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise with a wrench of the proper size. Be surethat a drain pan is in position to catch the oilas it drains out, then remove the drain plug.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Be very careful when draining the engine oil
Be very careful when draining the engine oil Be very careful when draining the engine oil
Be very careful when draining the engine oil
Be very careful when draining the engine oil
as it may be hot
as it may be hot as it may be hot
as it may be hot
as it may be hot enough to burn you!
enough to burn you! enough to burn you!
enough to burn you!
enough to burn you!
4. When the oil has stopped draining, replace the drain plug using a new washer andretighten by turning it clockwise. 6. First, remove the vehicle number plate. Un-
screw the tapping screws (4EA) and re-move the front bumper grille.
Oil filler cap
Oil filter
Drain plug
The engine oil and filter should be changed at
those intervals specified in the maintenance schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the parking brake. Start the engine and let it warm up until the needle on the coolanttemperature gauge moves above the lowest
mark. Turn the engine off and place the gearselector lever in "P" (automatic transaxle) orreverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
G040A01X
G040A02X
SST (09263-02000)
5. Before removing the oil filter, prepare the special tool (oil filter wrench), extension bar and ratchet handle.
G040A03X
SST (09263-02000)
G040A04X
Extension bar
7. Using the special tool (09263-02000), re- move the oil filter through the bumper hole.
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6-5
G050A01A-AAT
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN- CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
GINE COOLANT
GINE COOLANT GINE COOLANT
GINE COOLANT
GINE COOLANT
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not remove the radiator cap when the
Do not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
Do not remove the radiator cap when the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
engine coolant is under pressure and may engine coolant is under pressure and may
engine coolant is under pressure and may
engine coolant is under pressure and may
erupt through the opening if the cap is
erupt through the opening if the cap is erupt through the opening if the cap is
erupt through the opening if the cap is
erupt through the opening if the cap is
removed. You could be seriously burned if
removed. You could be seriously burned if removed. You could be seriously burned if
removed. You could be seriously burned if
removed. You could be seriously burned if
you do not observe this precaution. Do not
you do not observe this precaution. Do not you do not observe this precaution. Do not
you do not observe this precaution. Do not
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
cool to the touch.
cool to the touch. cool to the touch.
cool to the touch.
cool to the touch.
8. Before installing the new oil filter on the
engine, apply clean engine oil to the surface of the rubber gasket. Temporarily tighten the oil filter by hand.
G040A05X
G040A06X
9. Using the special tool (09263-02000) andtorque wrench, tighten the oil filter to the specified torque. Tightening torque .............. 12-16 Nm
(120-160 kg.cm, 9-12 lb.ft)
SST (09263-02000)
G040A04X
Extension bar
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
oo
oo
o Be careful not to drop the engine oil on
Be careful not to drop the engine oil on Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
the rubber
the rubber the rubber
the rubber
the rubber
parts of the engine mounting
parts of the engine mounting parts of the engine mounting
parts of the engine mounting
parts of the engine mounting
insulator.
insulator. insulator.
insulator.
insulator.
oo
oo
o You can purchase the SST from your
You can purchase the SST from your You can purchase the SST from your
You can purchase the SST from your
You can purchase the SST from your
Hyundai dealer.
Hyundai dealer. Hyundai dealer.
Hyundai dealer.
Hyundai dealer.
oo
oo
o If you aren't sure how to use, consult
If you aren't sure how to use, consult If you aren't sure how to use, consult
If you aren't sure how to use, consult
If you aren't sure how to use, consult
your Hyundai dealer.
your Hyundai dealer. your Hyundai dealer.
your Hyundai dealer.
your Hyundai dealer.
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level. NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Always dispose of used engine oil in an
Always dispose of used engine oil in an Always dispose of used engine oil in an
Always dispose of used engine oil in an
Always dispose of used engine oil in an environmentally acceptable
environmentally acceptable environmentally acceptable
environmentally acceptable
environmentally acceptable
manner. It is sug-
manner. It is sug- manner. It is sug-
manner. It is sug-
manner. It is sug-
gested that it be placed in a sealed container
gested that it be placed in a sealed container gested that it be placed in a sealed container
gested that it be placed in a sealed container
gested that it be placed in a sealed container
and taken
and taken and taken
and taken
and taken
to a service station for reclama-
to a service station for reclama- to a service station for reclama-
to a service station for reclama-
to a service station for reclama-
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
put it into the household trash.
put it into the household trash. put it into the household trash.
put it into the household trash.
put it into the household trash.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can- Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-cer of the skin if
cer of the skin if cer of the skin if
cer of the skin if
cer of the skin if left in contact with the skin
left in contact with the skin left in contact with the skin
left in contact with the skin
left in contact with the skin
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
hands
hands hands
hands
hands thoroughly with soap and warm wa-
thoroughly with soap and warm wa- thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
ter as soon as possible after handling used
ter as soon as possible after handling used ter as soon as possible after handling used
ter as soon as possible after handling used
ter as soon as possible after handling used
oil.oil.
oil.oil.
oil.
Page 102 of 249
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6-6 -15 (5)
-25 (-13) -35 (-31)-45 (-49)
G050B01A-AAT
Recommended Engine Coolant
Recommended Engine Coolant Recommended Engine Coolant
Recommended Engine Coolant
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Ad-ditional corrosion inhibitors or additives shouldnot be used. The cooling system must be main-tained with the correct concentration and typeof engine coolant to prevent freezing and corro-sion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% levelor damage to the coolant system may result. Forproper concentration when adding or replacingthe coolant, refer to the following table.
35% 40%50%60% G050C01A-AAT
To Check the Coolant Level
To Check the Coolant Level To Check the Coolant Level
To Check the Coolant Level
To Check the Coolant Level
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool-ant should be between the "LOW" and "FULL"lines on the reservoir when the engine is cold.If the level is below the "LOW" mark, addengine coolant to bring it up between "LOW"and "FULL". If the level is low, inspect forcoolant leaks and recheck the fluid level fre-quently. If the level drops again, visit yourHyundai dealer for an inspection and diagnosisof the reason. G050D02A-AAT
To Change the Engine Coolant
To Change the Engine Coolant To Change the Engine Coolant
To Change the Engine Coolant
To Change the Engine Coolant
The engine coolant should be changed at thoseintervals specified in the vehicle maintenanceschedule in Section 5.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Engine coolant can damage the finish of
Engine coolant can damage the finish of Engine coolant can damage the finish of
Engine coolant can damage the finish of
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
your car. If you spill engine coolant on the your car. If you spill engine coolant on the
your car. If you spill engine coolant on the
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water. car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking brake and remove the radiator cap whencool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allowall the engine coolant to drain from thecooling system, then securely close the draincock.
3. Check Section 9 for the capacity of the cooling system in your car. Then, followingthe manufacturer's directions on the enginecoolant container, add the appropriate quan-tity of engine coolant to the radiator.
G050C01A
65% 60%50%40%
Water
Antifreeze
solution
Ambient
temperature °C ( °F) Engine coolant concentration
Page 103 of 249
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6-7
4. Turn the radiator cap counterclockwise with-out pressing down on it, until it stops. This relieves any pressure remaining in the cool-ing system. And remove the radiator cap bypushing down and turning counterclockwise. Now fill the radiator with clean demineral- ized or distilled water. Continue to add cleandemineralized or distilled water in small quan-tities until the fluid level stays up in theradiator neck.SSA6060A
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) Leaded: 0.8 ~ 0.9 mm (0.031 ~ 0.035 in.)
G060B02A-GAT
REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS
The spark plugs should be changed at the
intervals specified in the vehicle maintenance schedule in Section 5 or whenever engine per-formance indicates they should be changed.Symptoms that suggest poor spark plug perfor-mance include engine misfiring under load, lossof fuel economy, poor acceleration, etc. Whenspark plugs are replaced, always use sparkplugs recommended by Hyundai. The use ofother spark plugs can result in loss of perfor-mance, radio interference or engine damage.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
When replacing the spark plug, always use
When replacing the spark plug, always use When replacing the spark plug, always use
When replacing the spark plug, always use
When replacing the spark plug, always use the genuine parts recommended.
the genuine parts recommended. the genuine parts recommended.
the genuine parts recommended.
the genuine parts recommended.
G050D02X
5. Start the engine, top off the radiator with
water and then add engine coolant to the reservoir until the level is between "LOW"and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-
ant temperature and may sometimes oper- ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ate even when the engine is not running.
ate even when the engine is not running. ate even when the engine is not running.
ate even when the engine is not running.
ate even when the engine is not running.
Use extreme caution when working near the
Use extreme caution when working near the Use extreme caution when working near the
Use extreme caution when working near the
Use extreme caution when working near the
blades of the cooling fan so that you are not
blades of the cooling fan so that you are not blades of the cooling fan so that you are not
blades of the cooling fan so that you are not
blades of the cooling fan so that you are not
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
will automatically shut off. This is a normal
will automatically shut off. This is a normal will automatically shut off. This is a normal
will automatically shut off. This is a normal
will automatically shut off. This is a normal
condition.
condition. condition.
condition.
condition.
G050B01A
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6-9
G090A01X-GAT
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system. A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.5
liters (2.63 U.S. quarts).
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish.
because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
because it will damage the car's finish.
oo
oo
o The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
G070A01X-GAT
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL- CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
TER
TER TER
TER
TER G080A02A-AAT
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with Genuine HyundaiReplacement Parts or their equivalent.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the
This can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass.
wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
oo
oo
o Keep the blade rubber out of contact
Keep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine
with petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
with petroleum products such as engine
oil, gasoline etc.
oil, gasoline etc. oil, gasoline etc.
oil, gasoline etc.
oil, gasoline etc.
To change the filter, loosen the clamps (1) on
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filterput in its place. Genuine Hyundai replacement
parts are recommended.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Operating your vehicle without a proper air
Operating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
Operating your vehicle without a proper air filter in place
filter in place filter in place
filter in place
filter in place can result in excessive engine
can result in excessive engine can result in excessive engine
can result in excessive engine
can result in excessive engine
wear.
wear. wear.
wear.
wear.
G070A01X
(1)
AS60160AG090A01X
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6-11
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-
ant temperature and may sometimes oper- ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ate even when the engine is not running.
ate even when the engine is not running. ate even when the engine is not running.
ate even when the engine is not running.
ate even when the engine is not running.
Use extreme caution when working near the
Use extreme caution when working near the Use extreme caution when working near the
Use extreme caution when working near the
Use extreme caution when working near the
blades of the cooling fan, so that you are not
blades of the cooling fan, so that you are not blades of the cooling fan, so that you are not
blades of the cooling fan, so that you are not
blades of the cooling fan, so that you are not
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
will automatically shut off. This is a normal
will automatically shut off. This is a normal will automatically shut off. This is a normal
will automatically shut off. This is a normal
will automatically shut off. This is a normal
condition.
condition. condition.
condition.
condition.
G120C02A-AATRecommended Brake Fluid
Recommended Brake Fluid Recommended Brake Fluid
Recommended Brake Fluid
Recommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking G120A01A-AAT
CHECKING THE BRAKES
CHECKING THE BRAKES CHECKING THE BRAKES
CHECKING THE BRAKES
CHECKING THE BRAKES
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Because brakes are essential to the safe
Because brakes are essential to the safe Because brakes are essential to the safe
Because brakes are essential to the safe
Because brakes are essential to the safeoperation of the car, it is suggested that
operation of the car, it is suggested that operation of the car, it is suggested that
operation of the car, it is suggested that
operation of the car, it is suggested that
they be checked and inspected by your
they be checked and inspected by your they be checked and inspected by your
they be checked and inspected by your
they be checked and inspected by your
Hyundai dealer. The brakes should be
Hyundai dealer. The brakes should be Hyundai dealer. The brakes should be
Hyundai dealer. The brakes should be
Hyundai dealer. The brakes should be
checked and inspected for wear at those
checked and inspected for wear at those checked and inspected for wear at those
checked and inspected for wear at those
checked and inspected for wear at those
intervals specified in the vehicle mainte-
intervals specified in the vehicle mainte- intervals specified in the vehicle mainte-
intervals specified in the vehicle mainte-
intervals specified in the vehicle mainte-
nance schedule in Section 5.
nance schedule in Section 5. nance schedule in Section 5.
nance schedule in Section 5.
nance schedule in Section 5.
G120B01A-AATChecking the Brake Fluid Level
Checking the Brake Fluid Level Checking the Brake Fluid Level
Checking the Brake Fluid Level
Checking the Brake Fluid Level
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Use caution when handling brake fluid. It
Use caution when handling brake fluid. It Use caution when handling brake fluid. It
Use caution when handling brake fluid. It
Use caution when handling brake fluid. Itcan damage your vision if it gets into your
can damage your vision if it gets into your can damage your vision if it gets into your
can damage your vision if it gets into your
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately.
if spilled on it and not removed immediately. if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
G110D02A-GAT
To Check the Automatic Transaxle Fluid
To Check the Automatic Transaxle Fluid To Check the Automatic Transaxle Fluid
To Check the Automatic Transaxle Fluid
To Check the Automatic Transaxle Fluid
Level
Level Level
Level
Level
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level is checked, the transaxle fluid should be atnormal operating temperature and the engineidling. While the engine is idling, apply the brakes andmove the gear selector lever from "P" to eachof its other positions — "R", "N", "D", "2", "L" —and then return to "N" or "P" with the engine stillidling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, thenremove it again. Now check the fluid level onthe dipstick. It should be in the "HOT" rangeon the dipstick.
Fluid level should be within this range
3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipsticktube until the level reaches the "HOT" range.Do not overfill.
C090B01X
G110D02A
G110D03A
Page 112 of 249
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-16
G230A03A-GAT POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Grinding noise from the power steering
Grinding noise from the power steering Grinding noise from the power steering
Grinding noise from the power steering
Grinding noise from the power steering pump may be heard immediately after the
pump may be heard immediately after the pump may be heard immediately after the
pump may be heard immediately after the
pump may be heard immediately after the
engine is started in extremely cold condi-
engine is started in extremely cold condi- engine is started in extremely cold condi-
engine is started in extremely cold condi-
engine is started in extremely cold condi-
tions (below
tions (below tions (below
tions (below
tions (below
-20°C). If the noise stops dur-
-20°C). If the noise stops dur- -20°C). If the noise stops dur-
-20°C). If the noise stops dur-
-20°C). If the noise stops dur-
ing warm up, there is no abnormal function
ing warm up, there is no abnormal function ing warm up, there is no abnormal function
ing warm up, there is no abnormal function
ing warm up, there is no abnormal function
in the system. This is due to a power steer-
in the system. This is due to a power steer- in the system. This is due to a power steer-
in the system. This is due to a power steer-
in the system. This is due to a power steer-
ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold
ing fluid characteristic in extremely cold
conditions.
conditions. conditions.
conditions.
conditions.
G230A01X
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle's alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
o Charge batteries only in a well ventilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G210B01A-AAT
Checking the Battery
Checking the Battery Checking the Battery
Checking the Battery
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should be removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AATCHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
FANS
FANS FANS
FANS
FANS
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool- The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool-
The radiator fan is controlled by engine cool-
ant temperature and may sometimes operate
ant temperature and may sometimes operate ant temperature and may sometimes operate
ant temperature and may sometimes operate
ant temperature and may sometimes operate
even when the engine is not running. Use
even when the engine is not running. Use even when the engine is not running. Use
even when the engine is not running. Use
even when the engine is not running. Use
extreme caution when working near the blades
extreme caution when working near the blades extreme caution when working near the blades
extreme caution when working near the blades
extreme caution when working near the blades
of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured
of the cooling fan, so that you are not injured
by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem- by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem-
by a rotating fan blade. As the coolant tem-
perature decreases the fan will automatically
perature decreases the fan will automatically perature decreases the fan will automatically
perature decreases the fan will automatically
perature decreases the fan will automatically
shut off. This is a normal condition.
shut off. This is a normal condition. shut off. This is a normal condition.
shut off. This is a normal condition.
shut off. This is a normal condition.
G220B01A-AATChecking Engine Cooling Fan
Checking Engine Cooling Fan Checking Engine Cooling Fan
Checking Engine Cooling Fan
Checking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature ishigh.
G220C01A-AATChecking Condenser Cooling Fan
Checking Condenser Cooling Fan Checking Condenser Cooling Fan
Checking Condenser Cooling Fan
Checking Condenser Cooling Fan
The condenser cooling fan should come on
automatically whenever the air conditioning isin operation.
Page 113 of 249
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-17
G270A02X-GAT
HEADLIGHT BULB
HEADLIGHT BULB HEADLIGHT BULB
HEADLIGHT BULB
HEADLIGHT BULB
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its base, avoid touching the glass.
3. Disconnect the connector, then remove the dust cover.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the headlight bulb. If the bulb is burned out, replace it with the same watt- age.
6. Installation is the reverse order of the re- moval.
7. Use the protective cap and carton to promptly dispose of the old bulb.
8. Check for proper headlight aim. WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The halogen bulb contains gas under pres-
The halogen bulb contains gas under pres- The halogen bulb contains gas under pres-
The halogen bulb contains gas under pres-
The halogen bulb contains gas under pres- sure and if impacted
sure and if impacted sure and if impacted
sure and if impacted
sure and if impacted
could shatter, and re-
could shatter, and re- could shatter, and re-
could shatter, and re-
could shatter, and re-
sulting in flying fragments. Always wear eye
sulting in flying fragments. Always wear eye sulting in flying fragments. Always wear eye
sulting in flying fragments. Always wear eye
sulting in flying fragments. Always wear eye
protection
protection protection
protection
protection
when servicing the bulb. Protect
when servicing the bulb. Protect when servicing the bulb. Protect
when servicing the bulb. Protect
when servicing the bulb. Protect
the bulb against abrasions or scratches and
the bulb against abrasions or scratches and the bulb against abrasions or scratches and
the bulb against abrasions or scratches and
the bulb against abrasions or scratches and
against liquids when lighted. Turn the bulb
against liquids when lighted. Turn the bulb against liquids when lighted. Turn the bulb
against liquids when lighted. Turn the bulb
against liquids when lighted. Turn the bulb
on only when installed in a headlight. Re-
on only when installed in a headlight. Re- on only when installed in a headlight. Re-
on only when installed in a headlight. Re-
on only when installed in a headlight. Re-
place the headlight if damaged or cracked.
place the headlight if damaged or cracked. place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
Keep the bulb out of the reach
Keep the bulb out of the reach Keep the bulb out of the reach
Keep the bulb out of the reach
Keep the bulb out of the reach
of children
of children of children
of children
of children
and dispose of the used bulb with care.
and dispose of the used bulb with care. and dispose of the used bulb with care.
and dispose of the used bulb with care.
and dispose of the used bulb with care. G290A02X-GAT
HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres-
sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev- eral times. Place the vehicle at a distance of3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools). Have the driveror equivalent weight placed in driver's seat.
Recommended Fluid
Recommended Fluid Recommended Fluid
Recommended Fluid
Recommended Fluid
Use PSF-3 type fluid.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Do not start the engine when the power
Do not start the engine when the power Do not start the engine when the power
Do not start the engine when the power
Do not start the engine when the power steering oil reservoir is empty.
steering oil reservoir is empty. steering oil reservoir is empty.
steering oil reservoir is empty.
steering oil reservoir is empty.
G240A01A-AATPOWER STEERING HOSES
POWER STEERING HOSES POWER STEERING HOSES
POWER STEERING HOSES
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at those intervals specified in the vehicle maintenanceschedule in Section 5.
The power steering hoses should be replaced if
there is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure.
G260A03A-AATREPLACING HEADLIGHT BULBS
REPLACING HEADLIGHT BULBS REPLACING HEADLIGHT BULBS
REPLACING HEADLIGHT BULBS
REPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF"position.
The next paragraph shows how to reach head-
light bulbs so they may be changed. Be sure toreplace the burned-out bulb with one of thesame number and wattage rating.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Keep the lamps out of contact with petro-
Keep the lamps out of contact with petro- Keep the lamps out of contact with petro-
Keep the lamps out of contact with petro-
Keep the lamps out of contact with petro- leum product, such as oil, gasoline, etc.
leum product, such as oil, gasoline, etc. leum product, such as oil, gasoline, etc.
leum product, such as oil, gasoline, etc.
leum product, such as oil, gasoline, etc.
G270A01X
Page 117 of 249
EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
7-1
7.7.
7.7.
7.
EMISSION CON-
EMISSION CON- EMISSION CON-
EMISSION CON-
EMISSION CON-
TR
TR TR
TR
TR
OL SYSTEMS
OL SYSTEMS OL SYSTEMS
OL SYSTEMS
OL SYSTEMS
H010A01A-GAT EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
EMISSION CONTROL SYSTEM
(If Installed)
(If Installed) (If Installed)
(If Installed)
(If Installed)
Your Hyundai is equipped with an emission
control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which
are as follows.
1) Crankcase emission control system
2) Evaporative emission control system
3) Exhaust emission control system In order to assure the proper function of the
emission control systems, it is recommended that you have your car inspected and main-tained by an authorized Hyundai dealer in ac-cordance with the maintenance schedule in thismanual. the crankcase through the air intake hose.Inside the crankcase, the fresh air mixes withblow-by gases, which then pass through thePCV valve and into the induction system.
H010C02A-GAT2.2.
2.2.
2. Evaporative Emission Control
Evaporative Emission Control Evaporative Emission Control
Evaporative Emission Control
Evaporative Emission Control
System (If installed)
System (If installed) System (If installed)
System (If installed)
System (If installed)
The Evaporative Emission Control System is
designed to prevent fuel vapors from escapinginto the atmosphere.
Canister
Canister Canister
Canister
Canister
While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed andstored in the onboard canister. When the en-gine is running, the fuel vapors absorbed in thecanister are drawn into the induction systemthrough
the purge control solenoid valve.
Purge Control Solenoid Valve
Purge Control Solenoid Valve Purge Control Solenoid Valve
Purge Control Solenoid Valve
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECM; when the engine coolant temper-ature is low, and during idling, it closes, so thatevaporated fuel is not taken into the engine.After engine warm-up, during ordinary driving, itopens so as to introduce evaporated fuel to theengine.
H010B01A-AAT
1.1.
1.1.
1.
Crankcase Emission Control Sys-
Crankcase Emission Control Sys- Crankcase Emission Control Sys-
Crankcase Emission Control Sys-
Crankcase Emission Control Sys-
tem
tem tem
tem
tem
The Positive Crankcase Ventilation System is
employed to prevent air pollution caused byblow-by gases being emitted from the crank-case. This system supplies fresh filtered air to H010D01A-AAT
3. Exhaust Emission Control System
3. Exhaust Emission Control System 3. Exhaust Emission Control System
3. Exhaust Emission Control System
3. Exhaust Emission Control System
The exhaust emission control system is a high-
ly effective system which controls exhaust emis-sion while maintaining good vehicle perfor-mance.
H020A01A-GATCATALYTIC CONVERTER
CATALYTIC CONVERTER CATALYTIC CONVERTER
CATALYTIC CONVERTER
CATALYTIC CONVERTER
(If Installed)
(If Installed) (If Installed)
(If Installed)
(If Installed)
The catalytic converter is part of the exhaust
emission control system. It's purpose is to re-move certain engine emission products from
the engine's exhaust. It looks something like amuffler and is located underneath the car in theexhaust system. Catalytic Converter
H020A01A
77
77
7