check engine Hyundai Atos 2002 Owner's Guide
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Page 90 of 249

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-1
5.5.
5.5.
5.
VEHICLE MAINTE-
VEHICLE MAINTE- VEHICLE MAINTE-
VEHICLE MAINTE-
VEHICLE MAINTE-
NANCE REQ
NANCE REQ NANCE REQ
NANCE REQ
NANCE REQ
UIRE-
UIRE- UIRE-
UIRE-
UIRE-
MENTS
MENTS MENTS
MENTS
MENTS
F010A01A-GAT MAINTENANCE INTERVALS
MAINTENANCE INTERVALS MAINTENANCE INTERVALS
MAINTENANCE INTERVALS
MAINTENANCE INTERVALS
Service requirements
Service requirements Service requirements
Service requirements
Service requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,those that are required are of the utmost impor-tance. It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further information
about these warranties. F010B01A-AAT
Maintenance Requirements
Maintenance Requirements Maintenance Requirements
Maintenance Requirements
Maintenance Requirements
The maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General everyday checks
o Do-it-yourself maintenance F010C01A-GAT
Specified Scheduled Procedures
Specified Scheduled Procedures Specified Scheduled Procedures
Specified Scheduled Procedures
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule to
assure that your warranty remains in effect.Although it is strongly recommended that they
be performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,
these procedures may be performed at any
qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should always
be sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passport
provides further information about your warran-ty coverage. F010E01A-AAT
Do-It-Yourself Maintenance
Do-It-Yourself Maintenance Do-It-Yourself Maintenance
Do-It-Yourself Maintenance
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few
tools that are required and want to take the timeto do so, you can inspect and service a number
of items. For more information about doing ityourself, see Section 6.
F010F01A-AATA Few Tips
A Few Tips A Few Tips
A Few Tips
A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you candocument that the required procedures have
been performed to keep your warranties ineffect. This is especially important when
service is not performed by an authorizedHyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of
this publication may be purchased at yourHyundai dealer's parts department.
F020A02X-GAT SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE- SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE-
SCHEDULED MAINTENANCE RE-
QUIREMENTS
QUIREMENTS QUIREMENTS
QUIREMENTS
QUIREMENTS
Inspection should be performed any time a
malfunction is experienced or suspected. Re-ceipts for all emission control system services
should be retained to demonstrate compliancewith conditions of the emissions system war-ranty. For severe usage maintenance require-ments, see page 5-4 of this section.
F010D01A-AAT
General Checks
General Checks General Checks
General Checks
General Checks
These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-2.
55
55
5
Page 94 of 249

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-5
F060A01A-AAT
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN- EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
EXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
TENANCE ITEMS TENANCE ITEMS
TENANCE ITEMS
TENANCE ITEMS
F060M01A-AAToo
oo
o Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched- ule. If the car is being driven in severe condi-tions, more frequent oil and filter changes arerequired.
F060B01A-AAToo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil and replace ifnecessary. Drive belts should be checked pe-
riodically for proper tension and adjusted asnecessary.
F060C01A-GAToo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections. F060D01A-GAT
oo
oo
o
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec- Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
Fuel lines, fuel hoses and connec-
tions
tions tions
tions
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Replace anydamaged or leaking parts immediately. Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such as
clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAToo
oo
o
Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AAToo
oo
o
Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
oo
oo
o
Timing belt
Timing belt Timing belt
Timing belt
Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-aged parts immediately.
F060G01A-AAToo
oo
o
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in themaintenance schedule. Make sure that a newvapor hose or fuel filler cap is correctly re-placed.
F060F01A-AATo Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos- o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
o Vacuum, crankcase ventilation hos-
eses
eses
es
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-ticular attention should be paid to examinethose hose surfaces nearest to high heat sourc-es, such as the exhaust manifold. F060N01X-GAT
oo
oo
o Valve clearances
Valve clearances Valve clearances
Valve clearances
Valve clearances
Incorrect valve clearance will not only result in
unsteady engine operation, but will also causeexcessive noise and reduced engine perfor-
mance. Inspect valve clearance and adjust asrequired while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.)Exhaust valves .... 0.25 mm (0.010 in.)
Page 95 of 249

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
oo
oo
o Cooling System
Cooling System Cooling System
Cooling System
Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAToo
oo
o
Engine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAToo
oo
o Manual transaxle oil
Manual transaxle oil Manual transaxle oil
Manual transaxle oil
Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the oil level is low, check for possible
If the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
If the oil level is low, check for possible leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
F070E01X-GAToo
oo
o
Automatic transaxle fluid
Automatic transaxle fluid Automatic transaxle fluid
Automatic transaxle fluid
Automatic transaxle fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
oo
oo
o Brake hoses and lines
Brake hoses and lines Brake hoses and lines
Brake hoses and lines
Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
oo
oo
o Brake fluid
Brake fluid Brake fluid
Brake fluid
Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT oo
oo
o
Rear brake drums/linings, parking
Rear brake drums/linings, parking Rear brake drums/linings, parking
Rear brake drums/linings, parking
Rear brake drums/linings, parking
brake
brake brake
brake
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
oo
oo
o
Brake pads, calipers and rotors
Brake pads, calipers and rotors Brake pads, calipers and rotors
Brake pads, calipers and rotors
Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
oo
oo
o Suspension mounting bolts
Suspension mounting bolts Suspension mounting bolts
Suspension mounting bolts
Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
oo
oo
o Exhaust pipe and muffler
Exhaust pipe and muffler Exhaust pipe and muffler
Exhaust pipe and muffler
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT oo
oo
o
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/ Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
lower
lower lower
lower
lower arm ball joint
arm ball joint arm ball joint
arm ball joint
arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT oo
oo
o Power steering pump, belt and
Power steering pump, belt and Power steering pump, belt and
Power steering pump, belt and
Power steering pump, belt and
hoses
hoses hoses
hoses
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.
Page 98 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition
Page 99 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-3
G030C01A-AAT
To Check the Oil Level
To Check the Oil Level To Check the Oil Level
To Check the Oil Level
To Check the Oil Level G030D01A-GAT
Adding Oil
Adding Oil Adding Oil
Adding Oil
Adding Oil
AS60050A
L
F
Before checking the oil, warm up the engine to
the normal operating temperature and be sure your car is parked on level ground. Turn theengine off.
Wait a minute, then remove the dipstick, wipe it
off, fully reinsert the dipstick and withdraw itagain. Then note the highest level the oil hasreached on the dipstick. It should be betweenthe upper ("FULL") and lower ("LOW") range. If the oil level is close to or below the "L" mark,add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counter-
clockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clockwise. The distance between the "F" and "L" marks is equal to about 1 liter of oil. G350A01A-GAT
ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION
Function of Engine Oil
Function of Engine Oil Function of Engine Oil
Function of Engine Oil
Function of Engine Oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine.
Engine oil consumption
Engine oil consumption Engine oil consumption
Engine oil consumption
Engine oil consumption
It is normal that an engine should consume
some engine oil while normal driving. The causeof oil consumption in a normal engine are asfollows;
o Engine oil is used to lubricate pistons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in thecylinder. High negative pressure generated
during engine operation sucks some of theoil into the combustion chamber. This oil with some oil of the cylinder wall is
burned by the high temperature combustiongases during the combustion process.
o The engine oil consumption is strongly ef- fected by the viscosity and quality of oil,engine rpm and driving condition etc. Theengine oil is more consumed under severedriving conditions such as high speeds and
frequent acceleration and deceleration thannormal driving condition.
G030D01A
Page 101 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-5
G050A01A-AAT
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN- CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
CHECKING AND CHANGING THE EN-
GINE COOLANT
GINE COOLANT GINE COOLANT
GINE COOLANT
GINE COOLANT
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not remove the radiator cap when the
Do not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
Do not remove the radiator cap when the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
engine coolant is under pressure and may engine coolant is under pressure and may
engine coolant is under pressure and may
engine coolant is under pressure and may
erupt through the opening if the cap is
erupt through the opening if the cap is erupt through the opening if the cap is
erupt through the opening if the cap is
erupt through the opening if the cap is
removed. You could be seriously burned if
removed. You could be seriously burned if removed. You could be seriously burned if
removed. You could be seriously burned if
removed. You could be seriously burned if
you do not observe this precaution. Do not
you do not observe this precaution. Do not you do not observe this precaution. Do not
you do not observe this precaution. Do not
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
remove the radiator cap until the radiator is
cool to the touch.
cool to the touch. cool to the touch.
cool to the touch.
cool to the touch.
8. Before installing the new oil filter on the
engine, apply clean engine oil to the surface of the rubber gasket. Temporarily tighten the oil filter by hand.
G040A05X
G040A06X
9. Using the special tool (09263-02000) andtorque wrench, tighten the oil filter to the specified torque. Tightening torque .............. 12-16 Nm
(120-160 kg.cm, 9-12 lb.ft)
SST (09263-02000)
G040A04X
Extension bar
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
oo
oo
o Be careful not to drop the engine oil on
Be careful not to drop the engine oil on Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
Be careful not to drop the engine oil on
the rubber
the rubber the rubber
the rubber
the rubber
parts of the engine mounting
parts of the engine mounting parts of the engine mounting
parts of the engine mounting
parts of the engine mounting
insulator.
insulator. insulator.
insulator.
insulator.
oo
oo
o You can purchase the SST from your
You can purchase the SST from your You can purchase the SST from your
You can purchase the SST from your
You can purchase the SST from your
Hyundai dealer.
Hyundai dealer. Hyundai dealer.
Hyundai dealer.
Hyundai dealer.
oo
oo
o If you aren't sure how to use, consult
If you aren't sure how to use, consult If you aren't sure how to use, consult
If you aren't sure how to use, consult
If you aren't sure how to use, consult
your Hyundai dealer.
your Hyundai dealer. your Hyundai dealer.
your Hyundai dealer.
your Hyundai dealer.
10. Refill the crankcase with the recommended engine oil. Refer to the specification in chap- ter 9 for engine oil capacity.
11. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
12. Shut off the engine and recheck the oil level. NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Always dispose of used engine oil in an
Always dispose of used engine oil in an Always dispose of used engine oil in an
Always dispose of used engine oil in an
Always dispose of used engine oil in an environmentally acceptable
environmentally acceptable environmentally acceptable
environmentally acceptable
environmentally acceptable
manner. It is sug-
manner. It is sug- manner. It is sug-
manner. It is sug-
manner. It is sug-
gested that it be placed in a sealed container
gested that it be placed in a sealed container gested that it be placed in a sealed container
gested that it be placed in a sealed container
gested that it be placed in a sealed container
and taken
and taken and taken
and taken
and taken
to a service station for reclama-
to a service station for reclama- to a service station for reclama-
to a service station for reclama-
to a service station for reclama-
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
tion. Do not pour the oil on the ground or
put it into the household trash.
put it into the household trash. put it into the household trash.
put it into the household trash.
put it into the household trash.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can- Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-
Used motor oil may cause irritation or can-cer of the skin if
cer of the skin if cer of the skin if
cer of the skin if
cer of the skin if left in contact with the skin
left in contact with the skin left in contact with the skin
left in contact with the skin
left in contact with the skin
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
for prolonged periods of time. Wash your
hands
hands hands
hands
hands thoroughly with soap and warm wa-
thoroughly with soap and warm wa- thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
thoroughly with soap and warm wa-
ter as soon as possible after handling used
ter as soon as possible after handling used ter as soon as possible after handling used
ter as soon as possible after handling used
ter as soon as possible after handling used
oil.oil.
oil.oil.
oil.
Page 102 of 249

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-6 -15 (5)
-25 (-13) -35 (-31)-45 (-49)
G050B01A-AAT
Recommended Engine Coolant
Recommended Engine Coolant Recommended Engine Coolant
Recommended Engine Coolant
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Ad-ditional corrosion inhibitors or additives shouldnot be used. The cooling system must be main-tained with the correct concentration and typeof engine coolant to prevent freezing and corro-sion. Never allow the concentration of antifreeze to exceed the 60% level or go below the 35% levelor damage to the coolant system may result. Forproper concentration when adding or replacingthe coolant, refer to the following table.
35% 40%50%60% G050C01A-AAT
To Check the Coolant Level
To Check the Coolant Level To Check the Coolant Level
To Check the Coolant Level
To Check the Coolant Level
The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool-ant should be between the "LOW" and "FULL"lines on the reservoir when the engine is cold.If the level is below the "LOW" mark, addengine coolant to bring it up between "LOW"and "FULL". If the level is low, inspect forcoolant leaks and recheck the fluid level fre-quently. If the level drops again, visit yourHyundai dealer for an inspection and diagnosisof the reason. G050D02A-AAT
To Change the Engine Coolant
To Change the Engine Coolant To Change the Engine Coolant
To Change the Engine Coolant
To Change the Engine Coolant
The engine coolant should be changed at thoseintervals specified in the vehicle maintenanceschedule in Section 5.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Engine coolant can damage the finish of
Engine coolant can damage the finish of Engine coolant can damage the finish of
Engine coolant can damage the finish of
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
your car. If you spill engine coolant on the your car. If you spill engine coolant on the
your car. If you spill engine coolant on the
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water. car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water.
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking brake and remove the radiator cap whencool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allowall the engine coolant to drain from thecooling system, then securely close the draincock.
3. Check Section 9 for the capacity of the cooling system in your car. Then, followingthe manufacturer's directions on the enginecoolant container, add the appropriate quan-tity of engine coolant to the radiator.
G050C01A
65% 60%50%40%
Water
Antifreeze
solution
Ambient
temperature °C ( °F) Engine coolant concentration
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DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-7
4. Turn the radiator cap counterclockwise with-out pressing down on it, until it stops. This relieves any pressure remaining in the cool-ing system. And remove the radiator cap bypushing down and turning counterclockwise. Now fill the radiator with clean demineral- ized or distilled water. Continue to add cleandemineralized or distilled water in small quan-tities until the fluid level stays up in theradiator neck.SSA6060A
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) Leaded: 0.8 ~ 0.9 mm (0.031 ~ 0.035 in.)
G060B02A-GAT
REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS
REPLACING THE SPARK PLUGS
The spark plugs should be changed at the
intervals specified in the vehicle maintenance schedule in Section 5 or whenever engine per-formance indicates they should be changed.Symptoms that suggest poor spark plug perfor-mance include engine misfiring under load, lossof fuel economy, poor acceleration, etc. Whenspark plugs are replaced, always use sparkplugs recommended by Hyundai. The use ofother spark plugs can result in loss of perfor-mance, radio interference or engine damage.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
When replacing the spark plug, always use
When replacing the spark plug, always use When replacing the spark plug, always use
When replacing the spark plug, always use
When replacing the spark plug, always use the genuine parts recommended.
the genuine parts recommended. the genuine parts recommended.
the genuine parts recommended.
the genuine parts recommended.
G050D02X
5. Start the engine, top off the radiator with
water and then add engine coolant to the reservoir until the level is between "LOW"and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-
ant temperature and may sometimes oper- ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ate even when the engine is not running.
ate even when the engine is not running. ate even when the engine is not running.
ate even when the engine is not running.
ate even when the engine is not running.
Use extreme caution when working near the
Use extreme caution when working near the Use extreme caution when working near the
Use extreme caution when working near the
Use extreme caution when working near the
blades of the cooling fan so that you are not
blades of the cooling fan so that you are not blades of the cooling fan so that you are not
blades of the cooling fan so that you are not
blades of the cooling fan so that you are not
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
gine coolant temperature decreases, the fan
will automatically shut off. This is a normal
will automatically shut off. This is a normal will automatically shut off. This is a normal
will automatically shut off. This is a normal
will automatically shut off. This is a normal
condition.
condition. condition.
condition.
condition.
G050B01A
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DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-8 NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Spark plugs should be tightened firmly. Over-
Spark plugs should be tightened firmly. Over- Spark plugs should be tightened firmly. Over-
Spark plugs should be tightened firmly. Over-
Spark plugs should be tightened firmly. Over-
tightening can damage
tightening can damage tightening can damage
tightening can damage
tightening can damage the threads in the
the threads in the the threads in the
the threads in the
the threads in the
aluminum cylinder head. Also, leaving them
aluminum cylinder head. Also, leaving them aluminum cylinder head. Also, leaving them
aluminum cylinder head. Also, leaving them
aluminum cylinder head. Also, leaving them
too loose can
too loose can too loose can
too loose can
too loose can cause the spark plug to get
cause the spark plug to get cause the spark plug to get
cause the spark plug to get
cause the spark plug to get
very hot and possibly result in damage to
very hot and possibly result in damage to very hot and possibly result in damage to
very hot and possibly result in damage to
very hot and possibly result in damage to
the the
the the
the engine.
engine. engine.
engine.
engine.
6. Replace the cable by pushing the insulated connector directly down onto the electrode. Check to be sure it has snapped into placeand can't fall off.
G060C03A
G060C02A-AAT
Changing the Spark Plugs
Changing the Spark Plugs Changing the Spark Plugs
Changing the Spark Plugs
Changing the Spark Plugs
Unleaded
RC9YC4
RC10YC4
BKR5ES-11
NGK Leaded
RC9YC
RC10YC BKR5ES
CHAMPION
G060C01A
You will find it easier to change spark plugs if
the engine is cold. Always change one spark
plug at a time. This helps avoid getting the wiresmixed up.
1. Using a clean cloth, remove any dirt that has accumulated around the base of the spark plug so it cannot fall into the cylinder whenthe spark plug is removed. WARNING:
WARNING: WARNING:
WARNING:
WARNING:
It is recommended that the engine be cool
It is recommended that the engine be cool It is recommended that the engine be cool
It is recommended that the engine be cool
It is recommended that the engine be cool or cold when changing
or cold when changing or cold when changing
or cold when changing
or cold when changing the spark plugs. If
the spark plugs. If the spark plugs. If
the spark plugs. If
the spark plugs. If
the engine is hot, you could burn yourself
the engine is hot, you could burn yourself the engine is hot, you could burn yourself
the engine is hot, you could burn yourself
the engine is hot, you could burn yourself
on the insulated
on the insulated on the insulated
on the insulated
on the insulated connector, the spark plug
connector, the spark plug connector, the spark plug
connector, the spark plug
connector, the spark plug
or the engine itself.
or the engine itself. or the engine itself.
or the engine itself.
or the engine itself.
3. When preparing to remove the old spark
plug, guide the socket down over the spark plug, being careful not to damage the ce-ramic insulator.
4. To remove the old spark plug, turn the wrench handle in a counterclockwise direc-tion.
5. To install the new spark plug, guide the socket down over the spark plug, beingcareful not to damage the ceramic insulator.
G060C02A
Recommended Spark Plugs:
Recommended Spark Plugs: Recommended Spark Plugs:
Recommended Spark Plugs:
Recommended Spark Plugs: 2. To remove the spark plug cable, pull straight
up on the insulated connector, not the cable. Pulling on the cable may damage the carboncore conductor.
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DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01X-GAT
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system. A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be checked more frequently during bad weather orwhenever the washer system is in more fre-quent use.
The capacity of the washer reservoir is 2.5
liters (2.63 U.S. quarts).
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant) Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
Radiator antifreeze (engine coolant)
should not be used in the washer system
should not be used in the washer system should not be used in the washer system
should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish.
because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
because it will damage the car's finish.
oo
oo
o The washer lever should not be pulled
The washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated if
and the washer should not be operated if and the washer should not be operated if
and the washer should not be operated if
and the washer should not be operated if
the washer reservoir is empty. This can
the washer reservoir is empty. This can the washer reservoir is empty. This can
the washer reservoir is empty. This can
the washer reservoir is empty. This can
damage the washer fluid pump.
damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
damage the washer fluid pump.
G070A01X-GAT
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL- CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
CHANGING THE AIR CLEANER FIL-
TER
TER TER
TER
TER G080A02A-AAT
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with Genuine HyundaiReplacement Parts or their equivalent.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
oo
oo
o Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the
This can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass.
wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
oo
oo
o Keep the blade rubber out of contact
Keep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine
with petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
with petroleum products such as engine
oil, gasoline etc.
oil, gasoline etc. oil, gasoline etc.
oil, gasoline etc.
oil, gasoline etc.
To change the filter, loosen the clamps (1) on
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filterput in its place. Genuine Hyundai replacement
parts are recommended.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Operating your vehicle without a proper air
Operating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
Operating your vehicle without a proper air filter in place
filter in place filter in place
filter in place
filter in place can result in excessive engine
can result in excessive engine can result in excessive engine
can result in excessive engine
can result in excessive engine
wear.
wear. wear.
wear.
wear.
G070A01X
(1)
AS60160AG090A01X