wheel Hyundai Atos 2002 Workshop Manual

VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030C02X-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DESCRIPTION
GENERAL MAINTENANCE COOLING SYSTEMENGINE COOLANT ENGINE COOLANT SPECIFIC GRAVITY MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONS BRAKE FLUIDCLUTCH FLUID REAR BRAKE LININGS AND CYLINDERS BRAKE PADSSUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS POLLEN FILTERTRANSFER CASE OIL REAR AXLE OIL CLEAN PROPELLAR SHAFT/RETIGHTEN BOLTSREAR WHEEL BEARINGS TYRE CONDITION AND PRESSURE (incl uding Spare)
LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMS ROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN
60 72
I I I
R I
R R
I I II
R
II I II I II I
50 60
I I I II I I I II
RRR III I II I
40 48
I I I II
RR
I I II
R
II I II I II I
30 36
I
R I I II I I I II
R
II I II I II I
20 24
I I I II
RR
I I II
R
II I II I II I
10 12
I I I II I I I II
R
II I II I II I
MILES X 1000 MONTHSNO.
1 2 3 45 6 78 9
1011 1213 14 1516 17 1819 20 2122

VEHICLE MAINTENANCE REQUIREMENTS
5-6 F070B01A-GAT
o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant The coolant should be changed at the intervals
specified in the maintenance schedule.
F070D01X-GAT
o Manual or semi-automatic transaxle
oil
Inspect the manual or semi-automatic transaxle
oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E01X-AAT
o Automatic transaxle fluidThe fluid level should be in the “HOT” range of
the dipstick, after engine and transaxle are at
normal operating temperature. Check the Auto-matic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSOJWS3314 when adding or changing fluid. F070F01A-AAT o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,cracks, or damage. Replace any damagedparts. F070N01A-AAT
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damagedor leaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension.Replace or adjust it if necessary.

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070P01A-AAT
o Driveshafts and bootsCheck the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack thegrease.
F070Q01A-AAT
o Air conditioning refrigerantCheck the air conditioning lines and connec-
tions for leakage and damage. Check air con- ditioning performance according to the relevantshop manual if necessary.
F070R02X-GAT
o Rear wheel bearing greaseCheck rear wheel bearing grease whenever
the brake drums are removed to inspect the rear brake system.

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.

DO-IT-YOURSELF MAINTENANCE 6-13
ZG150A1-A
CHECKING STEERING WHEEL FREEPLAY
AS60260A
1.18 in. (30 mm)
To check the steering wheel freeplay, stop the
car with the wheels pointed straight ahead and gently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary. ZG160A1-A CHECKING CLUTCH PEDAL FREEPLAY
SSA6160A
0.24~0.51 in. (6 ~ 13 mm)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. Thisis the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustrationbelow. If it is not, have it inspected by yourHyundai dealer and adjusted or repaired if nec-essary.
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
ZG170A1-A
CHECKING BRAKE PEDAL FREEPLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration below. If it is not, have itinspected by your Hyundai dealer and adjustedor repaired if necessary.

CONSUMER INFORMATION
8-2
SI040A1-E
TYRE CHAINS Tyre chains, if necessary, should be installed
on the front wheels. Be sure that the chains are the proper size and that they are installed inaccordance with the manufacturer’s instruc-tions. To minimize tyre and chain wear, do not contin-
ue to use tyre chains when they are no longerneeded.
CAUTION: When driving on roads covered with snow
or ice, drive at less than 20 mph (30 km/h). XI050A1-E TYRE ROTATION Tyre wear will vary for each wheel. In order to increase the life of each tyre and keep wearuniform, tyre rotation should be performed ev-ery 6,000 miles (10,000 km) as shown in figure. NOTE: Do not mix bias-ply and radial-ply tyres under any circumstances. This may causedan-gerous handling characteristics.
ZI060A1-E
TYRE BALANCING A tyre that is out of balance may affect handling
and tyre wear. The tyres on your Hyundai werebalanced before the car was delivered but mayneed balancing again during the years you ownthe car. Whenever a tyre is dismounted forrepair, it should be rebalanced. Wear indicator
DI060B1-E
TYRE REPLACEMENT
Tyres must be replaced when the wear indica-
tors appear as a solid bar across the tyre tread.At this point, the remaining tread depth will beapproximately 0.06 in. (1.6 mm). In addition tothis, the tyre must be replaced if any portion ofthe tread has become bald or if there are anylumps, bulges or deep cuts in the sidewalls ortread. Replacement tyres must be of the recommend-
ed size and rating and should be of the samemanufacture and tread pattern on each axle.
ZI030A1-E SNOW TYRES If you equip your car with snow tyres, they should be the same size and have the sameload capacity as the original tyres. Do not drivefaster than 60 mph when your car is equippedwith snow tyres.
HA1409Spare tyre
1.6 mm (0.06 in.)
HGK248

CONSUMER INFORMATION 8-3
DI060C1-E WHEEL REPLACEMENT The original wheels may only be replaced with Hyundai Approved wheels. CAUTION: Driving on worn or defective tyres is dan- gerous. Worn tyres may cause loss of steer-ing control and a serious deterioration ofbraking efficiency. Defective tyres may causevibration and loss of control through blowouts. Tyres of different size, construction or tread pattern should not be intermixed on the sameaxle. Radial and cross ply tyres should not beused on the same vehicle. The use of tyres and wheels of non approved sizes can be dangerous.
I100A02A-EAT SPARE TYRE AND TOOLS Your Hyundai is delivered with the following: Spare tyre and wheel Wheel nut wrench, Wrench bar, Spanner, Screwdriver Jack
D060J01X

VEHICLE SPECIFICATIONS 9-1
Litres
35 J040A01X-GAT ELECTRICAL
Battery Alternator Starting motor
MF 12V 40AH
13.5V 60A
0.8 KW
J050A02X-GAT BRAKE
Dual hydraulic with brake booster Ventilated disc Drum Cable operated on rear wheel
J060A01X-EAT FUEL SYSTEM
lmp.gal 7.7
J020A01X-EAT POWER STEERING
Type Wheel free play Rack stroke Oil pump type Rack and pinion0 ~ 1.181 in. (0 ~ 30 mm) 5.354 in. (136 mm) Vane type
ZJ000A1-A
9. VEHICLE SPECIFICATIONS J030A02X-EAT TYRE
155/70 R 13 175/60 R 13 Full size spare
Standard Option Spare
J010A02X-EAT MEASUREMENT
137.6 (3495)58.9 (1495) 63.6 (1615) 62.2 (1580) 93.7 (2380) 51.8 (1315) 51.2 (1300)Overall length Overall width Overall height (unladen) Wheel base Wheel tread
in. (mm)
ATOZ AMICA
Front Rear
Fuel tank Capacity Type Front brake type Rear brake type Parking brake
9

INDEX10-3
POWER STEER
ING HOSES ........................................................... 6-16
POWER WINDOWS ........................................................................... 1-6
R
REAR FOG LIGHT SWITCH ............................................................ 1-29
REAR WINDOW WIPER AND WASHER ........................................1-23
REMOTE FUEL FILLER LID RELEASE ..........................................1-29
REMOTE TAIL GATE RELEASE ..................................................... 1-29
RUNNING IN ...................................................................................... 1-1
S SCHEDULED MAINTENANCE ................................................. 5-2 ~ 5-3
SEAT BELT PRECAUTIONS ............................................................. 1-7
SEAT BELTS ........................................................................... 1-8 ~ 1-10
SNOW TYRES ................................................................................... 8-1
SPARE TYRE .............................................................................. 3-3, 8-3
SPARK PLUG RE PLACEMENT........................................................ 6-7
SPECIFIATIONS .......................................................................... 9-1, 9-3
SPEEDOMETER .............................................................................. 1-21
SRS AIRBAG SYSTEM ......................................................... 1-12 ~ 1-15
STARTING .......................................................................................... 2-3
STEERING WHEEL FREEPLAY ..................................................... 6-13
STEREO RADIO AND CASSETTE TAPE PLAYER OPERATION (H900) ........................................................ 1-42 ~ 1-44
STEREO RADIO OPERATION (H922M) .............................. 1-45 ~ 1-46
STEREO RADIO OPERATION (HMR90) ............................. 1-40 ~ 1-41
STEREO SOUND SYSTEM .................................................. 1-38 ~ 1-39
SUN-VISOR ...................................................................................... 1-31
T TAIL GATE
....................................................................................... 1-28
TRAILER OR VEHICLE TOWING ........................................ 2-10 ~ 2-12
TRANSAXLE FLUID (AUTOMATIC) ..................................... 6-10 ~ 6-11
TYRE BALANCING ............................................................................ 8-2
TYRE INFORMATION ........................................................................ 8-1
TYRE PRESSURES ........................................................................... 8-1
TYRE REPLACEMEN T ...................................................................... 8-2
TYRE ROTATION .............................................................................. 8-2
V VEHICLE IDENTIFICATION NUMBER (VIN) .................................... 8-1
VEHICLE TOWING OR RECOVERY ................ .........................3-6~3-8
W WHEEL AND TYRE CHANGING ............................................... 3-3 ~3-6
WHEEL REPLACEMENT ................................................................... 8-2
WINDOW GLASS ............................................................................... 1-6
WINDSCREEN WIPER AND WASHER SWITCH ...........................1-22
WINDSHIELD WASHER OPERATION ............................................1-22
WINDSHIELD WIPER BLADES ......................................................... 6-9
WINTER MOTORING ......................................................................... 2-9