Power steering belt Hyundai Atos 2002 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-3
GENERAL MAINTENANCE COOLING SYSTEM ENGINE COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT REAR WHEEL BEARING GREASE
F030C06X-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I I I I I I I I I I I I
105
84
I I I I I I I I I I I
90 72
I I
R
I I I I I I I I I I I I
75 60
I I I I I I I I I I I
60 48
I I I I I I I I I I I I I I I
45 36
I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
15 12
I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 34 5 6 7 89
101112 13 1415
See Note (2)
Note : (2) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community

VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
oo
oo
o Cooling System
Cooling System Cooling System
Cooling System
Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAToo
oo
o
Engine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAToo
oo
o Manual transaxle oil
Manual transaxle oil Manual transaxle oil
Manual transaxle oil
Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the oil level is low, check for possible
If the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
If the oil level is low, check for possible leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
F070E01X-GAToo
oo
o
Automatic transaxle fluid
Automatic transaxle fluid Automatic transaxle fluid
Automatic transaxle fluid
Automatic transaxle fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
oo
oo
o Brake hoses and lines
Brake hoses and lines Brake hoses and lines
Brake hoses and lines
Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
oo
oo
o Brake fluid
Brake fluid Brake fluid
Brake fluid
Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT oo
oo
o
Rear brake drums/linings, parking
Rear brake drums/linings, parking Rear brake drums/linings, parking
Rear brake drums/linings, parking
Rear brake drums/linings, parking
brake
brake brake
brake
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
oo
oo
o
Brake pads, calipers and rotors
Brake pads, calipers and rotors Brake pads, calipers and rotors
Brake pads, calipers and rotors
Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
oo
oo
o Suspension mounting bolts
Suspension mounting bolts Suspension mounting bolts
Suspension mounting bolts
Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
oo
oo
o Exhaust pipe and muffler
Exhaust pipe and muffler Exhaust pipe and muffler
Exhaust pipe and muffler
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT oo
oo
o
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/ Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
Steering gear box, linkage & boots/
lower
lower lower
lower
lower arm ball joint
arm ball joint arm ball joint
arm ball joint
arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT oo
oo
o Power steering pump, belt and
Power steering pump, belt and Power steering pump, belt and
Power steering pump, belt and
Power steering pump, belt and
hoses
hoses hoses
hoses
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.

DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
Recommended Oil Recommended Oil
Recommended Oil
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus- SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
SAE 5W-20 is not recommended for sus-
tained high speed vehicle operation.
tained high speed vehicle operation. tained high speed vehicle operation.
tained high speed vehicle operation.
tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
o Air filter condition

INDEX
INDEX INDEX
INDEX
INDEX
10-3
Adjustable height ........................................................................... 1-9
Adjusting your seat belt ...............................................................
1-10
Care of seat belts .......................................................................... 1-8
Precautions .................................................................................... 1-7
Spark Plugs ............................................................................... 6-7 ~ 6-8 Speedometer ..................................................................................... 1-22
Starting Procedure .............................................................................. 2-3
Steering Wheel Free play ................................................................. 6-13
Stereo Radio Operation (H922M) .......................................... 1-47 ~ 1-48
Stereo Radio Operation (HMR90) ......................................... 1-42 ~ 1-43
Stereo Sound System ............................................................ 1-40 ~ 1-41
Sun Visor .......................................................................................... 1-32
TT
TT
T Tail Gate
Open ............................................................................................ 1-30
Remote release ............................................................................ 1-30
Tires
Balancing ....................................................................................... 8-3
Chains ............................................................................................ 8-2
Changing a flat tire ........................................................................ 3-4
If you have a flat tire ...................................................................... 3-3Information ..................................................................................... 8-1
Pressure ........................................................................................ 8-1 Replacement .................................................................................. 8-3
Rotation .......................................................................................... 8-2
Snow tires ...................................................................................... 8-2
Spare tire ....................................................................................... 3-3
Traction .......................................................................................... 8-3
MM
MM
MMaintenance Intervals
Explanation of scheduled maintenance items ...................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................ 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ..................................................................... 5-1
Mirrors Day-night inside rearview ............................................................ 1-28
Outside rear view ........................................................................ 1-27
OO
OO
OOdometer .......................................................................................... 1-23
PP
PP
P
Parking Brake ................................................................................... 1-28
Power Steering Fluid Level .................................................... 6-16 ~ 6-17
Pretensioner Seat Belt ...................................................................... 1-13
RR
RR
RRear Seat
Fold down .................................................................................... 1-29
Rear Window Defroster Switch ......................................................... 1-26
Rear Window Wiper and Washer ..................................................... 1-25
Roof Rack ......................................................................................... 1-33
SS
SS
SSeat Belts
2-Point static type ............................................................. 1-10 ~ 1-11
3-Point type ......................................................................... 1-9 ~ 1-10

VEHICLE MAINTENANCE REQUIREMENTS
5-6 F070B01A-GAT
o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant The coolant should be changed at the intervals
specified in the maintenance schedule.
F070D01X-GAT
o Manual or semi-automatic transaxle
oil
Inspect the manual or semi-automatic transaxle
oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E01X-AAT
o Automatic transaxle fluidThe fluid level should be in the “HOT” range of
the dipstick, after engine and transaxle are at
normal operating temperature. Check the Auto-matic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSOJWS3314 when adding or changing fluid. F070F01A-AAT o Brake hoses and linesVisually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust pipe and mufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT
o Suspension mounting bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,cracks, or damage. Replace any damagedparts. F070N01A-AAT
o Power steering pump, belt and hos-
es
Check the power steering pump and hoses for leakage and damage. Replace any damagedor leaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension.Replace or adjust it if necessary.

DO-IT-YOURSELF MAINTENANCE
6-2 ZG020B1-E
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake reservoir fluid level
o Engine coolant level
o Windscreen washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Tyre pressure and condition (including spare)
o Battery condition ZG020C1-A
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windscreen glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition o Air filter element condition G020C02X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windscreen wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. ZG030A1-A
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. ZG030B1-E
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-20
40104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended. NOTE: SAE 5W-20 is not recommended for sus-tained high speed vehicle operation.

INDEX10-3
POWER STEER
ING HOSES ........................................................... 6-16
POWER WINDOWS ........................................................................... 1-6
R
REAR FOG LIGHT SWITCH ............................................................ 1-29
REAR WINDOW WIPER AND WASHER ........................................1-23
REMOTE FUEL FILLER LID RELEASE ..........................................1-29
REMOTE TAIL GATE RELEASE ..................................................... 1-29
RUNNING IN ...................................................................................... 1-1
S SCHEDULED MAINTENANCE ................................................. 5-2 ~ 5-3
SEAT BELT PRECAUTIONS ............................................................. 1-7
SEAT BELTS ........................................................................... 1-8 ~ 1-10
SNOW TYRES ................................................................................... 8-1
SPARE TYRE .............................................................................. 3-3, 8-3
SPARK PLUG RE PLACEMENT........................................................ 6-7
SPECIFIATIONS .......................................................................... 9-1, 9-3
SPEEDOMETER .............................................................................. 1-21
SRS AIRBAG SYSTEM ......................................................... 1-12 ~ 1-15
STARTING .......................................................................................... 2-3
STEERING WHEEL FREEPLAY ..................................................... 6-13
STEREO RADIO AND CASSETTE TAPE PLAYER OPERATION (H900) ........................................................ 1-42 ~ 1-44
STEREO RADIO OPERATION (H922M) .............................. 1-45 ~ 1-46
STEREO RADIO OPERATION (HMR90) ............................. 1-40 ~ 1-41
STEREO SOUND SYSTEM .................................................. 1-38 ~ 1-39
SUN-VISOR ...................................................................................... 1-31
T TAIL GATE
....................................................................................... 1-28
TRAILER OR VEHICLE TOWING ........................................ 2-10 ~ 2-12
TRANSAXLE FLUID (AUTOMATIC) ..................................... 6-10 ~ 6-11
TYRE BALANCING ............................................................................ 8-2
TYRE INFORMATION ........................................................................ 8-1
TYRE PRESSURES ........................................................................... 8-1
TYRE REPLACEMEN T ...................................................................... 8-2
TYRE ROTATION .............................................................................. 8-2
V VEHICLE IDENTIFICATION NUMBER (VIN) .................................... 8-1
VEHICLE TOWING OR RECOVERY ................ .........................3-6~3-8
W WHEEL AND TYRE CHANGING ............................................... 3-3 ~3-6
WHEEL REPLACEMENT ................................................................... 8-2
WINDOW GLASS ............................................................................... 1-6
WINDSCREEN WIPER AND WASHER SWITCH ...........................1-22
WINDSHIELD WASHER OPERATION ............................................1-22
WINDSHIELD WIPER BLADES ......................................................... 6-9
WINTER MOTORING ......................................................................... 2-9