wheel Hyundai Atos 2003 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Atos, Model: Hyundai Atos 2003Pages: 127, PDF Size: 1.55 MB
Page 91 of 127

VEHICLE MAINTENANCE REQUIREMENTS 5-3
GENERAL MAINTENANCE COOLING SYSTEM ENGINE COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVESHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT REAR WHEEL BEARING GREASE
F030C06X-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I I I I I I I I I I I I
105
84
I I I I I I I I I I I
90 72
I I
R
I I I I I I I I I I I I
75 60
I I I I I I I I I I I
60 48
I I I I I I I I I I I I I I I
45 36
I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
15 12
I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 34 5 6 7 89
101112 13 1415
See Note (2)
Note : (2) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community
Page 94 of 127

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070B01A-GAT
o Cooling System
Check the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam-aged parts.
F070C01A-AAT
o Engine coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D02X-GAT
o Manual transaxle oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E01X-GAT
o Automatic transaxle fluid The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theAutomatic Transaxle Fluid level with the engine
running and the transaxle in neutral, with theparking brake properly applied. Use ESSO JWS-3314 when adding or changing fluid. F070F01A-AAT
o Brake hoses and lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G01A-AAT
o Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear brake drums/linings, parking
brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brake
system including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT
o Brake pads, calipers and rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage. F070L01A-AAT
o Suspension mounting bolts
Check the suspension connections for loose-ness or damage. Retighten to the specifiedtorque.
F070K01A-AAT
o Exhaust pipe and muffler
Visually inspect the exhaust pipes, muffler andhangers for cracks, deterioration, or damage.Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections orreplace parts as necessary. F070M01A-AAT
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power steering pump, belt and
hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-place or adjust it if necessary.
Page 95 of 127

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070P01A-AAT
o Driveshafts and boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack thegrease.
F070Q01A-AAT
o Air conditioning refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-tioning performance according to the relevantshop manual if necessary.
F070R02X-GAT
o Rear wheel bearing grease Check rear wheel bearing grease whenever the
brake drums are removed to inspect the rearbrake system.
Page 97 of 127

DO-IT-YOURSELF MAINTENANCE
6-2 G020A01A-AAT
GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery Condition G020C01X-GAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wipers operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning in cor-rectly, inspect it carefully and seek assistancefrom your Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B01A-GAT
Recommended Oil
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040 104
2068
1050
032
-15 5 -10-14
SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
o Air filter condition
Page 108 of 127

DO-IT-YOURSELF MAINTENANCE 6-13
G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe freeplay. If the freeplay is greater thanspecified, have it inspected by your Hyundaidealer and adjusted or repaired if necessary. G160A01A-GAT
CHECKING CLUTCH PEDAL FREEPLAY
SSA6160A
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This is the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
SSA6170A
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration. If it is not, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in
the system, the air conditioning should be run for at least 10 minutes each week. This isparticularly important during cool weather whenthe air conditioning system is not otherwise inuse.
G150A01A-GAT
CHECKING STEERING WHEEL FREEPLAY
AS60260A
30 mm (1.18 in.)
Page 119 of 127

CONSUMER INFORMATION
8-2
o Lower-than-recommended tire pressures
cause uneven tread wear and poor han- dling.
o Higher-than-recommended tire pressures increase the chance of damage from im-pacts and cause uneven tread wear.
CAUTION: Always observe the following:
o Check pressures when the tires are cold. That is, after the car has been parked for at least three hours and hasn't been driv-en more than 1.6 km or one mile sincestarting up.
o Check the pressure of your spare tire each time you check the pressure ofother tires.
o Never overload your car. Be especially careful about overloading if you equipyour car with a luggage rack or car topcarrier. I040A01A-GAT
SNOW TIRES
If you equip your car with snow tires, they
should be the same size and have the sameload capacity as the original tires. Snow tiresshould be installed on all four wheels; other-wise, poor handling may result.
Snow tires should carry 28 kPa (4 psi) more air
pressure than the pressure recommended forthe standard tires on the tire label on the driverside center pillar outer panel, or up to themaximum pressure shown on the tire sidewallwhichever is less.
Do not drive faster than the speed limit when
your car is equipped with snow tires. I050A01X-GAT TIRE CHAINSTire chains, if necessary, should be installed on the front wheels. Be sure that the chains are theproper size and that they are installed in accor-dance with the manufacturer's instructions. To minimize tire and chain wear, do not con- tinue to use tire chains when they are no longerneeded. WARNING: When driving on roads covered with snow or ice, drive at less than 30 km/h (20 mph). I060A01A-GAT
TIRE ROTATION
SSA8050A
Tires should be rotated every 10,000 km (6,000
miles). If you notice that tires are wearing un- evenly between rotations, have the car checkedby a Hyundai dealer so the cause may becorrected.
After rotating, adjust the tire pressures and be
sure to check wheel nut tightness.
WARNING: Do not mix bias-ply and radial-ply tires un-
der any circumstances.
This may cause dangerous handling char-
acteristics.
Page 120 of 127

CONSUMER INFORMATION 8-3
tread. Always replace your tires with those of the recommended size. If you change wheels,the new wheel's rim width and offset must meetHyundai specification.
I070A01A-AAT TIRE BALANCING A tire that is out of balance may affect handling and tire wear. The tires on your Hyundai werebalanced before the car was delivered but mayneed balancing again during the years you ownthe car. Whenever a tire is dismounted for repair, it should be rebalanced before being reinstalledon the car. I080A01A-AAT TIRE TRACTION Tire traction can be reduced if you drive on worn tires, tires that are improperly inflated oron slippery road surfaces. Tires should be re-placed when tread wear indicators appear. Toreduce the possibility of losing control, slowdown whenever there is rain, snow or ice on theroad. Wear indicator
I090A01S-GAT WHEN TO REPLACE TIRES
I100A01FC-GAT
SPARE TIRE AND TOOLS
Your Hyundai is delivered with the following: Spare tire and wheel Wheel nut wrench, Wrench bar, Spanner,
Screwdriver
Jack
WARNING:
o Driving on worn-out tires is dangerous!
Worn-out tires can cause loss of braking effectiveness, steering control and trac-tion. When replacing tires, never mix ra-dial and bias-ply tires on the same car. Ifyou replace radial tires with bias-ply tires,they must be installed in sets of four.
o Using tires and wheels of other than the recommended sizes may cause unusualhandling characteristics that may cause
death, serious injury or property dam-age.
The original tires on your car have tread wearindicators. The tread wear indicators appearwhen the tread depth is 1.6 mm (0.06 in.). Thetire should be replaced when these appear as asolid bar across two or more grooves of the
D060J01X
1.6 mm (0.06 in.)
HGK248
Page 121 of 127

VEHICLE SPECIFICATIONS 9-1
9. VEHICLE SPECIFICATIONS J010A02X-GAT MEASUREMENT
mm (in.)
J020A01X-GATPOWER STEERING
Imp.gal 7.7Liter35 US.gal
9.3
J060A01X-GAT FUEL SYSTEM J040A02X-GATELECTRICAL J050A02X-GAT BRAKE
Dual hydraulic with brake booster Ventilated disc typeDrum typeCable operated on rear wheel
J030A03X-GAT TIRE
3495 (137.6)
1495 (58.9) 1615 (63.6) 1580 (62.2) 2380 (93.7)1315 (51.8) 1300 (51.2)Overall length Overall widthOverall height (unladen) Wheel base Wheel tread
Front Rear
ATOS ATOS PRIME
Type Wheel free play Rack stroke Oil pump type Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 136 mmVane type
Standard Option Spare
155 / 70 R13175 / 60 R13
Full Size
Battery Generator Starting motor MF 12V 40AH
13.5V 70A
0.8 KW
Fuel tank capacity Type Front brake typeRear brake typeParking brake
9
Page 126 of 127

INDEX10-3
Adjustable height
........................................................................... 1-9
Adjusting your seat belt ............. ..................................................1-10
Care of seat belts .......................................................................... 1-8
Precautions .................................................................................... 1-7
Spark Plugs ............................................................................... 6-7 ~ 6-8
Speedometer ..................................................................................... 1-22
Starting Procedure .............................................................................. 2-3 Steering Wheel Free play ................................................................. 6-13
Stereo Radio Operation (H922M) .......................................... 1-47 ~ 1-48
Stereo Radio Operation (HMR90) .................... ..................... 1-42 ~ 1-43
Stereo Sound System ............................................................ 1-40 ~ 1-41 Sun Visor .......................................................................................... 1-32
T Tail Gate Open ............................................................................................ 1-30
Remote release ............................................................................ 1-30
Tires
Balancing ....................................................................................... 8-3
Chains ............................................................................................ 8-2
Changing a flat tire ........................................................................ 3-4
If you have a f lat tire ...................................................................... 3-3
Information ..................................................................................... 8-1
Pressure ........................................................................................ 8-1
Replacement .................................................................................. 8-3
Rotation .......................................................................................... 8-2
Snow tires ...................................................................................... 8-2
Spare tire ....................................................................................... 3-3Traction .......................................................................................... 8-3
MMaintenance Intervals
Explanation of scheduled maintenance items ...................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................ 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ..................................................................... 5-1
Mirrors Day-night inside rearview ................................. ...........................1-28
Outside rear view ........................................................................ 1-27
O Odometer .......................................................................................... 1-23
P Parking Brake ................................................................................... 1-28
Power Steering Fluid Level .................................................... 6-16 ~ 6-17
Pretensioner Seat Belt ...................................................................... 1-13
RRear Seat Fold down .................................................................................... 1-29
Rear Window Defroster Switch ......................................................... 1-26
Rear Window Wiper and Washer ..................................................... 1-25
Roof Ra ck ......................................................................................... 1-33
SSeat Belts 2-Point static type ............................................................. 1-10 ~ 1-11
3-Point type ......................................................................... 1-9 ~ 1-10