engine Hyundai Azera 2006 Workshop Manual

2
DRIVING YOUR HYUNDAI
16
C160D01A-AATCheck Battery and CablesWinter puts additional burdens on the
battery system. Visually inspect the battery
and cables as described in Section 6. The
level of charge in your battery can be
checked by your Hyundai dealer or a ser-
vice station.C160C01A-AATUse High Quality Ethylene Glycol
CoolantYour Hyundai is delivered with high qual-
ity ethylene glycol coolant in the cooling
system. It is the only type of coolant that
should be used because it helps prevent
corrosion in the cooling system, lubricates
the water pump and prevents freezing. Be
sure to replace or replenish your coolant in
accordance with the maintenance sched-
ule in Section 5. Before winter, have your
coolant tested to assure that its freezing
point is sufficient for the temperatures an-
ticipated during the winter.
C160A01A-AATThe more severe weather conditions of
winter result in greater wear and other
problems. To minimize the problems of
winter driving, you should follow these
suggestions:
C160B01A-AATSnowy or Icy ConditionsTo drive your vehicle in deep snow, it may
be necessary to use snow tires or to install
tire chains on your tires. If snow tires are
needed, it is necessary to select tires
equivalent in size and type of the original
equipment tires. Failure to do so may ad-
versely affect the safety and handling of
your car. Furthermore, speeding, rapid
acceleration, sudden brake applications,
and sharp turns are potentially very haz-
ardous practices.
During deceleration, use engine braking
to the fullest extent. Sudden brake applica-
tions on snowy or icy roads may cause
skids to occur. You need to keep sufficient
distance between the vehicle in operation
in front and your vehicle. Also, apply the
brake gently. It should be noted that install-
ing tire chains on the tire will provide a
greater driving force, but will not prevent
side skids.NOTE:Tire chains are not legal in all states.
Check state laws before fitting tire
chains.
WINTER DRIVING

2
DRIVING YOUR HYUNDAI
17
C160G01A-GATTo Keep Locks from FreezingTo keep the locks from freezing, squirt an
approved de-icer fluid or glycerine into the
key opening. If a lock is covered with ice,
squirt it with an approved de-icing fluid to
remove the ice. If the lock is frozen inter-
nally, you may be able to thaw it out by
using a heated key. Handle the heated key
with care to avoid injury.NOTE:The proper temperature for using the
immobilizer key is from -40°F (-40°C) to
176°F (80°C). If you heat the immobilizer
key over 176°F (80°C) to open the frozen
lock, it may cause damage to the tran-
sponder in its head.
C160F01A-AATCheck Spark Plugs and Ignition
SystemInspect your spark plugs as described in
Section 6 and replace them if necessary.
Also check all ignition wiring and compo-
nents to be sure they are not cracked, worn
or damaged in any way.C160E01A-AATChange to "Winter Weight" Oil if
NecessaryIn some climates it is recommended that a
lower viscosity "winter weight" oil be used
during cold weather. See Section 9 for
recommendations. If you aren't sure what
weight oil you should use, consult your
Hyundai dealer.
C160H02A-AATUse Approved Window Washer Anti-
Freeze in SystemTo keep the water in the window washer
system from freezing, add an approved
window washer anti-freeze solution in
accordance with instructions on the con-
tainer. Window washer anti-freeze is avail-
able from Hyundai dealers and most auto
parts outlets. Do not use engine coolant or
other types of anti-freeze as these may
damage the paint finish.C160I01L-AATDon't Let Your Parking Brake FreezeUnder some conditions your parking brake
can freeze in the engaged position. This
is most likely to happen when there is an
accumulation of snow or ice around or
near the rear brakes or if the brakes are
wet. If there is a risk the parking brake may
freeze, apply it only temporarily while you
put the gear selector lever in "P" and block
the rear wheels so the car cannot roll. Then
release the parking brake.

2
DRIVING YOUR HYUNDAI
18
USE OF LIGHTSC180A01A-AATCheck your lights regularly for correct op-
eration and always keep them clean. When
driving during the day in conditions of poor
visibility, it is helpful to drive with head-
lights on low beam. This enables you to be
seen as well as to see.
C160J01A-AATDon't Let Ice and Snow Accumulate
UnderneathUnder some conditions, snow and ice can
build up under the fenders and interfere
with the steering. When driving in severe
winter conditions where this may happen,
you should periodically check underneath
the car to be sure the movement of the front
wheels and the steering components is
not obstructed.C160K01A-AATCarry Emergency EquipmentDepending on the severity of the weather
where you drive your car, you should carry
appropriate emergency equipment. Some
of the items you may want to carry include
tire chains, tow straps or chains, flashlight,
emergency flares, sand, a shovel, jumper
cables, a window scraper, gloves, ground
cloth, coveralls, a blanket, etc.
HIGHER SPEED MOTORINGC170A01A-AATPre-Trip Inspections1. Tires:
Adjust the tire inflation pressures to speci-
fication. Low tire inflation pressures will
result in overheating and possible failure
of the tires.
Avoid using worn or damaged tires which
may result in reduced traction or tire fail-
ure.NOTE:Never exceed the maximum tire infla-
tion pressure shown on the tires.
2. Fuel, engine coolant and engine oil:
High speed travel consumes more fuel
than urban motoring. Do not forget to check
both engine coolant and engine oil.
3. Drive belt:
A loose or damaged drive belt may result
in overheating of the engine.

2
DRIVING YOUR HYUNDAI
19
C190B01S-AATTrailer HitchesSelect the proper hitch and ball combina-
tion, making sure that its location is com-
patible with that of the trailer or vehicle
being towed.
Use a quality non-equalizing hitch which
distributes the tongue load uniformly
throughout the chassis.
The hitch should be bolted securely to the
car and installed by a qualified technician.
DO NOT USE A HITCH DESIGNED FOR
TEMPORARY INSTALLATION AND
NEVER USE ONE THAT ATTACHES
ONLY TO THE BUMPER.
TRAILER OR VEHICLE TOW-
ING!
C190A01TG-AATIf you are considering towing with your car,
you should first check with your State's
Department of Motor Vehicles to deter-
mine their legal requirements.
Since laws vary from State to State the
requirements for towing trailers, cars, or
other types of vehicles or apparatus may
differ. Ask your Hyundai dealer for further
details before towing.
CAUTION:
o Do not do any towing with your car
during its first 1,200 miles (2,000 km)
in order to allow the engine to properly
break in. Failure to heed this caution
may result in serious engine or
transaxle damage.
o When towing a trailer, be sure to con-
sult your Hyundai dealer for further
information on additional require-
ments such as a towing kit, etc.
C190C01Y-AATTrailer BrakesIf your trailer is equipped with a braking
system, make sure it conforms to federal
and/or local regulations and that it is prop-
erly installed and operating correctly.NOTE:If you tow a trailer or vehicle, your car will
require more frequent maintenance due
to the additional load. See Maintenance
Under Severe Usage Conditions" on
page 5-6.
CAUTION:
o Never connect a trailer brake system
directly to the vehicle brake system.
o When towing a trailer on steep grades
(in excess of 12%) pay close attention
to the engine coolant temperature
gauge to ensure the engine does not
overheat. If the needle of the coolant
temperature gauge moves across the
dial towards "H" (HOT), pull over and
stop as soon as it is safe to do so, and
allow the engine to idle until it cools
down. You may proceed once the
engine has cooled sufficiently.
!

2
DRIVING YOUR HYUNDAI
21
!
lbs(kg)
!
Tongue
200 (90)
- With Brake
Without BrakeMaximum Towable Weight
Trailer
2000 (900)
1000 (450)
CAUTION:
The following specifications are recom-
mended when towing a trailer. The loaded
trailer weight cannot safely exceed the
values in the chart below.
WARNING:
o Improperly loading your vehicle and
trailer can seriously affect its steer-
ing and braking performance causing
a crash which could cause serious
injury or death.
o Towing a trailer affects vehicle han-
dling and braking.
o Drive more slowly when towing a trailer
and allow more distance when brak-
ing.
o Be careful when driving in slippery
and windy conditions.
o Be careful when turning and while
driving up and down hills. 3. The front or rear axle weight must not
exceed the Gross Axle Weight Rating
(GAWR) shown on the vehicle identi-
fication plate (see page 8-2). It is pos-
sible that your towing package does
not exceed the GVWR but exceeds
the GAWR. Improper trailer loading
and/or too much luggage in the trunk
can overload the rear axle. Redistrib-
ute the load and check the axle weight
again.
C190F01TG-AATTrailer or Vehicle Towing Tips1. Before towing, check hitch and safety
chain connections as well as proper
operation of the trailer running lights,
brake lights, and turn signals.
2. Always drive your vehicle at a moder-
ate speed. (Less than 60 mph)
3. Trailer towing requires more fuel than
normal conditions.
4. To maintain engine braking efficiency
and electrical charging performance,
do not tow a trailer with the transaxle
engaged in overdrive gear.
5. Always secure items in the trailer to
prevent load shift while driving.
6. Check the condition and air pressure
of all tires on the trailer and your car.
Low tire pressure can seriously affect
the handling. Also check the spare tire.
7. The vehicle/trailer combination is more
affected by crosswind and buffeting.
When being passed by a large vehicle,
keep a constant speed and steer
straight ahead. If there is too much
wind buffeting, slow down to get out of
the other vehicle's air turbulence.

2
DRIVING YOUR HYUNDAI
22
VEHICLE LOAD LIMITC190F01TG-AATTire and Loading Information Label
I030A02TG-AI030A03TG-A
Type A
Type B
8. When parking your car and trailer, es-
pecially on a hill, be sure to follow all
the normal precautions. Turn your front
wheel into the curb, set the parking
brake firmly, and put the transaxle in
Park. In addition, place wheel chocks
at each of the trailer's tires.
9. If the trailer has electric brakes, start
your vehicle and trailer moving, and
then apply the trailer brake controller
by hand to be sure the brakes are
working. This lets you check your elec-
trical connection at the same time.
10. During your trip, check occasionally to
be sure that the load is secure, and that
the lights and any trailer brakes are still
working.
11. Avoid jerky starts, sudden accelera-
tion or sudden stops.
12. Avoid sharp turns and rapid lane
changes.
13. Avoid holding the brake pedal down
too long or too frequently. This could
cause the brakes to overheat, resulting
in reduced braking efficiency.
14. When going down a hill, shift into a
lower gear and use the engine braking
effect.
CAUTION:
If overheating should occur when tow-
ing, (the temperature gauge reads near
red zone), taking the following action
may reduce or eliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the
gear selector in park or neutral and
idle the engine at a higher speed.
!When ascending a long grade, down-
shift the transaxle to a lower gear and
reduce speed to reduce chances of
engine overloading and/or overheat-
ing.
15. If you have to stop while going uphill,
do not hold the vehicle in place by
pressing on the accelerator. This can
cause the automatic transaxle to over-
heat. Use the parking brake or
footbrake.
NOTE:When towing, check transaxle fluid more
frequently.

If the Engine Will Not Start ............................................ 3-2
Jump Starting ................................................................ 3-3
If the Engine Overheats ................................................ 3-4
Spare Tire ..................................................................... 3-5
If You Have a Flat Tire .................................................. 3-6
Changing a Flat Tire ...................................................... 3-6
If Your Vehicle Must Be Towed...................................3-11
Emergency Towing.....................................................3-13
If You Lose Your Keys................................................3-14
3
WHAT TO DO IN AN EMERGENCY
3

32WHAT TO DO IN AN EMERGENCY
IF THE ENGINE WILL NOT
START!
D010A01A-AATD010B01TG-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C02Y-AATIf Engine Turns Over Normally but
Does Not Start1. Check fuel level.
2. With the key in the "OFF" position, check
all connectors at ignition, coil and spark
plugs. Reconnect any that may be dis-
connected or loose.
3. Check the fuel line in the engine com-
partment.
4. If the engine still does not start, call a
Hyundai dealer or seek other qualified
assistance.D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping
a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your
vehicle will not start, contact a Hyundai
dealer or seek other qualified assis-
tance.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in
a collision or cause other damage. In
addition, push or pull starting may cause
the catalytic converter to be overloaded
and create a fire hazard.
1. Be sure the gear selector lever is in "N"
or "P" and the emergency brake is set.
2. Check the battery connections to be
sure they are clean and tight.
3. Turn on the interior light. If the light dims
or goes out when you operate the starter,
the battery is discharged.
4. Check the starter connections to be
sure they are securely tightened.
5. Do not push or pull the vehicle to start it.
See instructions for "Jump Starting".
HTG5019

3
WHAT TO DO IN AN EMERGENCY
3
JUMP STARTING!
o If you should accidentally get acid on
your skin or in your eyes, immediately
remove any contaminated clothing and
flush the area with clean water for at
least 15 minutes. Then promptly obtain
medical attention. If you must be trans-
ported to an emergency facility, con-
tinue to apply water to the affected area
with a sponge or cloth.
o The gas produced by the battery during
the jump-start operation is highly explo-
sive. Do not smoke or allow a spark or
an open flame in the vicinity.
o The battery being used to provide the
jump start must be 12-volt. If you cannot
determine that it is a 12-volt battery, do
not attempt to use it for the jump start.
o To jump start a car with a discharged
battery, follow this procedure exactly:
1. If the booster battery is installed in an-
other vehicle, be sure the two vehicles
are not touching.
2. Turn off all unnecessary lights and
acces-sories in both vehicles.
3. Attach the clamps of the jumper cable in
the exact location shown on the illustra-
tion. First, attach one clamp of the jumper
cable to the positive (+) post or cable of
the discharged battery.Then attach the other end of the same
cable to the positive (+) post or cable of
the booster battery. Next, using the other
cable, attach one clamp to the negative
(-) post or cable of the booster battery.
Then attach the other end of that cable
to a solid metal part of the engine of the
vehicle with the discharged battery
away from the battery. Do not connect
the cable to any moving part.
4. Start the engine in the car with the
booster battery and let it run for a few
minutes. This will help to assure that the
booster battery is fully charged. During
the jumping operation, run the engine
in this vehicle at about 2,000 rpm.
5. Start the engine in the car with the
discharged battery using the normal
starting procedure. After the engine
starts, leave the jumper cables con-
nected and let the engine run at fast idle
or about 2,000 rpm for several minutes.
6. Carefully remove the jumper cables in
the reverse order of attachment.
If you do not know why your battery be-
came discharged (because the lights were
left on, etc.), have the charging system
checked by your Hyundai dealer.
D020A03A-AAT
WARNING:
The gas produced by the battery during
the jump-start operation is highly explo-
sive. If these instructions are not fol-
lowed exactly, serious personal injury
and damage to the vehicle may occur! If
you are not sure how to follow this proce-
dure, seek qualified assistance. Auto-
mobile batteries contain sulfuric acid.
This is poisonous and highly corrosive.
When jump starting, wear protective
glasses and be careful not to get acid on
yourself, your clothing or on the car.
HTG4001
Booster
batteryDischarged
battery

34WHAT TO DO IN AN EMERGENCY
IF THE ENGINE OVERHEATS
!!
!
WARNING:
While the engine is running, keep hair,
hands and clothing away from moving
parts such as the fan and drive belts to
prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the
engine immediately and call the near-
est Hyundai dealer for assistance.
WARNING:
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be
blown out of the opening and cause se-
rious burns.6. If you cannot find the cause of the over-
heating, wait until the engine tempera-
ture has returned to normal. Then, if
coolant has been lost, carefully add
coolant to the reservoir (page 6-7) to
bring the fluid level in the reservoir up to
the halfway mark.
7. Proceed with caution, keeping alert for
further signs of overheating. If over-
heating happens again, call a Hyundai
dealer for assistance.
CAUTION:
Serious loss of coolant indicates there is
a leak in the cooling system and this
should be checked as soon as possible
by a Hyundai dealer.
D030A01TG-AATIf your temperature gauge indicates over-
heating, you experience a loss of power, or
hear loud pinging or knocking, the engine
is probably too hot. If this happens, you
should:
1. Pull off the road and stop as soon as it
is safe to do so.
2. Place the gear selector lever in "P" and
set the parking brake. If the air condi-
tioning is on, turn it off.
3. If engine coolant is running out under
the car or steam is coming out from the
hood, stop the engine. Do not open the
hood until the coolant has stopped
running or the steaming has stopped. If
there is no visible loss of engine coolant
and no steam, leave the engine running
and check to be sure the engine cooling
fan is operating. If the fan is not running,
turn the engine off.
4. Check to see if the water pump drive belt
is missing. If it is not missing, check to
see that it is tight. If the drive belt seems
to be satisfactory, check for coolant
leaking from the radiator, hoses or un-
der the car. (If the air conditioning had
been in use, it is normal for cold water
to be draining from it when you stop).