engine Hyundai Azera 2006 Repair Manual

3
WHAT TO DO IN AN EMERGENCY
11
D060J02O-AATAfter Changing Wheels
If you have a tire gauge, remove the
valve cap and check the air pressure. If
the pressure is lower than recom-
mended, drive slowly to the nearest
service station and inflate to the correct
pressure. If it is too high, adjust it until Wheel nut tightening torque:
Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)
D060J01TG-A
it is correct. Always reinstall the valve
cap after checking or adjusting tire
pressure. If the cap is not replaced, air
may leak from the tire. If you lose a
valve cap, buy another and install it as
soon as possible.
After you have changed wheels, al-
ways secure the flat tire in its place and
return the jack and tools to their proper
storage locations.
IF YOUR VEHICLE MUST BE
TOWEDD080A01O-GATIf your vehicle has to be towed, it should be
done by your Hyundai dealer or a commer-
cial tow truck service. This will help assure
that your vehicle is not damaged in towing.
Also, professionals are generally aware of
local laws governing towing. In any case,
rather than risk damage to your car, it is
suggested that you show this information
to the tow truck operator. Be sure that a
safety chain system is used and that all
local laws are observed.
It is recommended that your vehicle be
towed with a wheel lift and dollies or flatbed
equipment with all the wheels off the
ground.
!
CAUTION:
o Your vehicle can be damaged if towed
incorrectly!
o Be sure the transaxle is in neutral.
o When the engine will not start, be sure
the steering is unlocked by placing
the key in the "ACC" position.

3
WHAT TO DO IN AN EMERGENCY
13
!
D080B03TG
CAUTION:
A vehicle with an automatic transaxle
should never be towed from the rear with
the front wheels on the ground. This can
cause serious damage to the transaxle.
Be sure to use a towing dolly under the
front wheels.
3) It is recommended that your vehicle be
towed with all the wheels off the ground.
D080D04A-AATEMERGENCY TOWING
D080D01TG-A
For emergency towing when no commer-
cial tow vehicle is available, attach a tow
cable, chain or strap to the towing hook
under the front/rear of your car. Do not
attempt to tow your vehicle in this manner
on any unpaved surface. This could result
in serious damage to your car.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing, be
sure the transaxle is in neutral and the key
is in "ACC" (with the engine off) or in the
"ON" position (with the engine running). A
driver must be in the towed car to steer it
and operate the brakes.NOTE:Before towing, check the level of the
automatic transaxle fluid. If it is below
the "HOT" range on the dipstick, add
fluid. If you cannot add fluid, a towing
dolly must be used.
D080D02TG-A

5
VEHICLE MAINTENANCE REQUIREMENTS2
F010C01A-AATSpecified Scheduled ProceduresThese are the procedures such as inspec-
tions, adjustments and replacements that
are listed in the maintenance charts start-
ing on page 5-4. These procedures must
be performed at the intervals shown in the
maintenance schedule to assure that your
warranty remains in effect. Although it is
strongly recommended that they be per-
formed by the trained technicians at your
Hyundai dealer, these procedures may be
performed at any qualified service facility.
It is suggested that genuine Hyundai ser-
vice parts be used for any required repairs
or replacements. Other parts of equivalent
quality such as engine oil, engine coolant,
manual or auto transaxle oil, brake fluid
and so on which are not supplied by
Hyundai Motor Company or its distributor
may be used without affecting your war-
ranty coverage but you should always be
sure these are equivalent to the quality of
the original Hyundai parts. Your Owner's
Handbook provides further information
about your warranty coverage.
F010A01A-AATService RequirementsTo ensure that you receive the greatest
number of miles of satisfying operation
from your Hyundai, certain maintenance
procedures must be performed. Although
careful design and engineering have re-
duced these to a minimum, those that are
required are of the utmost importance.
It is your responsibility to have these main-
tenance procedures performed to comply
with the terms of the warranties covering
your new Hyundai. The Owner's Hand-
book supplied with your new vehicle pro-
vides further information about these war-
ranties.
F010B01A-AATMaintenance RequirementsThe maintenance required for your
Hyundai can be divided into three main
areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5
VEHICLE MAINTENANCE REQUIREMENTS4
SCHEDULED MAINTENANCEF030B01TG-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.F030A01A-AATThe following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle
emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever
occurs first.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSE
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (IRIDIUM COATED)
VALVE CLEARANCE
FUEL TANK AIR FILTER
ELECTRONIC THROTTLE CONTROL No.
1
2
3
4
5
6
7
8
9
10
11MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R
I
I
I15
24
12
R
I
I
I
I
I
I22.5
36
18
R
I
I
I30
48
24
R
I
I
I
I
R
R
I37.5
60
30
R
R
I
I
I45
72
36
R
I
I
I
I
I
I52.5
84
42
R
I
I
I60
96
48
R
I
I
I
I
R
I
R
I67.5
108
54
R
I
I
I75
120
60
R
R
I
I
I
I
I
I82.5
132
66
R
I
I
I90
144
72
R
I
I
I
I
R
R
I97.5
156
78
R
I
I
I
R105
168
84
R
I
I
I
I
I
I112.5
180
90
R
R
I
I
I120
192
96
R
I
I
I
I
R
I
R
I127.5
204
102
R
I
I
I135
216
108
R
I
I
I
I
I
I142.5
228
114
R
I
I
I150
240
120
R
R
I
I
I
I
R
R
I

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONSSEVERE DRIVING CONDITIONSA - Repeatedly driving short distance of less than 5miles (8km) in
normal temperature or less than 10miles (16km) in freezing tem-
perature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread
roads
D - Driving in areas using salt or other corrosive materials or in very cold
weatherF040A01TG-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH (170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR DISC BRAKE/LININGS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT, UPPER ARM BALL JOINT
DRIVE SHAFTS AND BOOTS
AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
MAINTENANCE ITEM
R
I
I
I
I
I
I
R
R
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, D, E, F, G, H, I, K
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G, H, I
C, D, E, F, H
A, C, E, F, G, H, I
C, E

5
VEHICLE MAINTENANCE REQUIREMENTS
7
F060D01A-AATo Fuel Lines, Fuel Hoses and Con-
nectionsCheck the fuel lines, fuel hoses and con-
nections for leakage and damage. Have a
trained technician replace any damaged
or leaking parts immediately.F060B01NF-GATo Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation
and replace if necessary. Drive belts should
be checked periodically for proper ten-
sion.
F060M01A-AATo Engine Oil and FilterThe engine oil and filter should be changed
at the intervals specified in the mainte-
nance schedule. If the car is being driven
in severe conditions, more frequent oil and
filter changes are required.F060C01A-AATo Fuel FilterA clogged filter can limit the speed at which
the vehicle may be driven, damage the
emission system and cause hard starting.
If an excessive amount of foreign matter
accumulates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks at
the connections. Fuel filters should be
installed by trained technicians.
F060F01A-AATo Vacuum, Crankcase Ventilation
HosesInspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving compo-
nent which might cause heat damage or
mechanical wear. Inspect all hose con-
nections, such as clamps and couplings,
to make sure they are secure, and that no
leaks are present. Hoses should be re-
placed immediately if there is any evi-
dence of deterioration or damage.
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

5
VEHICLE MAINTENANCE REQUIREMENTS8
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070E06A-AATo Automatic Transaxle FluidThe fluid level should be in the “HOT”
range of the dipstick, after the engine and
transaxle are at normal operating tem-
perature. Check the automatic transaxle
fluid level with the engine running and the
transaxle in neutral, with the parking brake
properly applied. Use HYUNDAI GENU-
INE ATF SP III, DIAMOND ATF SP III, SK
ATF SP III or other brands meeting the SP
III specification approved by Hyundai Motor
Co. when adding or changing fluid. Using
the wrong ATF may result in damage to the
ATM.F070C01A-AATo CoolantThe coolant should be changed at the
intervals specified in the maintenance
schedule.
F060J01A-AATo Spark PlugsMake sure to install new spark plugs of the
correct heat range.F060H01A-AATo Air Cleaner FilterA Genuine Hyundai air cleaner filter is
recommended when the filter is replaced.F060G01A-AATo Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should
be inspected at those intervals specified in
the maintenance schedule. Make sure that
a new vapor hose or fuel filler cap is cor-
rectly replaced.F060N02E-AATo Valve ClearanceInspect excessive valve noise and/or en-
gine vibration and adjust if necessary. A
qualified technician should perform the
operation.
F070H01TG-AATo Rear Disc Brake /
Linings, Parking BrakeCheck the rear disc brake and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
pedal and cables. For detailed service
procedures, refer to the Shop Manual.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration, or
damage. Start the engine and listen care-
fully for any exhaust gas leakage. Tighten
connections or replace parts as neces-
sary.F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Drive Shafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.
F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.F070M01Y-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint, Up-
per Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel. Check the linkage for bends or
damage. Check the dust boots and ball
joints for deterioration, cracks, or damage.
Replace any damaged parts.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil ............................................... 6-4
Checking and Changing the Engine Coolant ................ 6-6
Spark Plugs .................................................................. 6-8
Changing the Air Cleaner Filter ..................................... 6-8
Windshield Wiper Blades .............................................. 6-9
Checking the Transaxle Fluid (Automatic)..................6-13
Checking the Brakes ..................................................6-15
Air Conditioning Care..................................................6-16
Changing the Air Conditioner Filter .............................6-17
Checking Parking Brake Pedal ...................................6-18
Checking and Replacing Fuses..................................6-19
Checking the Battery..................................................6-21
Power Steering Fluid Level .........................................6-23
Replacement of Light Bulbs ........................................6-24
Bulb Wattages.............................................................6-32
Fuse Panel Description...............................................6-33
DO-IT-YOURSELF MAINTENANCE
6

6
DO-IT-YOURSELF MAINTENANCE
2
G010A01TG-AATENGINE COMPARTMENT
G010A01TG-A
CAUTION:
When inspecting or servicing the
engine, you should handle tools
and other heavy objects care-
fully so that the plastic cover of
the engine is not damaged.
!
1. Coolant reservoir cap
2. Engine oil filler cap
3. Air cleaner
4. Brake fluid reservoir5. Fuse and relay box
6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick9. Automatic transaxle oil level dipstick
10. Radiator cap
11. Battery