light Hyundai Coupe 2002 Service Manual

OWNER MAINTENANCE
6-4
SG020B1-E DAILY OPERATING CHECKS The following items should be checked on a daily basis or whenever the vehicle is refuelled, which- ever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equip-
ment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning lamp operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and operation.
o Fluid leakage. The vehicle must not be driven if the daily oper- ating checks indicate that any item of equipment related to the safety or roadworthiness of the vehicle is not functioning correctly. SG030A1-E ENGINE OIL The correct engine oil level is of paramount importance. An excessively high or low oil level may result in irreparable damage being sus- tained by the engine. The engine oil level must be checked on a daily basis or whenever the vehicle is refuelled, whichever occurs sooner. In addition, it is imperative that only an approved grade and specification of oil is used to avoid the possibility of serious engine damage and prema- ture wear. The use of "budget price" oil is a false economy that must be avoided if the maximum reliability and useful life is to be obtained from the vehicle.
SG030B02GK-E Recommended Oil A multi grade oil having a specification which meets A.P.I. specification of SH, SG or above is recommended. The oil viscosity should be se- lected according to the operating environment of the engine by means of the table shown below. The engine oil recommendations are complete in themselves and the use of additives is neither required nor recommended. The use of engine oil additives may result in invalidation of the vehicle warranty.
SSA6030B°C °F
-25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
2,7 L V6

OWNER MAINTENANCE 6-9
SG070A1-E AIR CLEANER ELEMENT REPLACE- MENT
Prior to installing a sparking plug, the gap be- tween the centre and outer electrodes must be checked and adjusted as necessary. Adjustment is facilitated by bending the outer electrode towards or away from the centre elec- trode. Under no circumstances should attempts be made to adjust the position of the centre electrode.
4. Insert the sparking plug into the cylinder head and screw by the wrench and until the plug contacts the seating area. Tighten the plug with the socket by a further 1/2 to 3/4 of a turn only. 5. Replace the plug lead ensuring that the cap is
pushed firmly into place. Confirm that the capis correctly seated by lightly pulling upon it.
Recommended Spark Plugs To replace the air cleaner element, remove theair intake ducting from the air flow sensor body and unfasten the spring clips holding the air flow sensor top to the body. Lift out the air flow sensor followed by the air cleaner element. Replace- ment of the element is the reverse of the above. CAUTION: The air flow sensor is a precision engineered electronic measuring device and therefore care should be exercised that the air flow sensor is not damaged during replacement of the element. To ensure maximum filtration performance and continued engine performance, only genuine Hyundai replacements should be used.
NOTE:When replacing the spark plug, always use the genuine parts recommended.
RC10YC4(CHAMPION) BKR5ES-11(NGK) RC10PYPB4(CHAMPION) PFR5N-11(NGK)1.6/2.0L
2.7L*
* Platimun coated.
HGK213
HGK258HGK257

OWNER MAINTENANCE
6-12 SG120A1-E BRAKE SYSTEM CHECKING CAUTION: Correct operation of the braking system is essential to the safe operation of the vehicle and therefore, any maintenance operations other than those listed below should be en- trusted to a Hyundai dealer. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in the braking system. Care should be taken to ob- serve the instructions and precautions printed upon the container. SG120D1-E Brake Fluid LevelThe fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, fluid should be added having care- fully cleaned the area surrounding the reservoir cap to ensure that dirt is not allowed to enter the system. It should be borne in mind that the brake fluid level will decrease slightly as the friction linings of the pads and shoes become worn and that this is a normal condition.
higher mark. If additional fluid is required, thisshould be poured into the transmission through the dipstick tube with the aid of a suitable funnel. WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automati- cally shut off. This is a normal condition.
CAUTION:The automatic transmission unit is a preci- sion engineered assembly and correct op- eration is dependant upon the exclusion of dirt and lint from the unit. Therefore, it is imperative that only lint free cloth (eg nylon) is used for wiping the dipstick and that the area around the dipstick is thoroughly clean prior to level checking or adding fluid. Fluid Capacity The total fluid capacity of the transmission unit is 7.8 litres.
HGK174-D
Fluid level should be within this range
HGK249
ÎÎ

OWNER MAINTENANCE 6-17
SG200B2-E INDIVIDUAL CIRCUIT FUSES The fuse box containing the individual circuit fuses is located on the lower portion of the dashboard adjacent to the bonnet release. The fuse box cover is removed by pushing lightly and then releasing the lid. A fuse rating grid will be found on the reverse side of the cover. In the event of fuse failure, the fuse should be replaced with one of equivalent rating. A fuse removal tool is provided within the fuse box to facilitate re- placement. In the event of a replacement fuse failing shortly after installation a malfunction within the circuit protected by that fuse is indicated. The circuit should be checked by a Hyundai dealer at the first available opportunity.
AXA6201B
WARNING: The use of replacement fuses having a higher rating than specified or other means of con- necting the circuit will create a potential fire hazard. NOTE: See page 6-20 for the fuse panel descriptions. SG210A1-E BATTERY MAINTENANCE WARNING: Motor vehicle batteries contain sulphuric acid which is corrosive and poisonous. Hydrogen gas is emitted from the battery which is ex- plosive when combined with oxygen. The following precautions must be strictly ob- served to avoid personal injury or damage to the vehicle.
HGK185-D
SG220A1-E ELECTRIC COOLING FANSWARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes operate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant temperature decreases, the fan will automati- cally shut off. This is a normal condition.
o If battery electrolyte is spilled onto skin or into
eyes, the effected area must be flushed with copious amounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious
amounts of water or milk followed by an ant- acid (raw egg or milk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well venti- lated areas from which naked lights or sources of sparks are excluded.
o Ensure that children, pets or other unautho-
rized persons are kept away from batteries.
o Do not allow anything to bridge the positive (+)
and negative (-) terminals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.

OWNER MAINTENANCE
6-18 NOTE: Grinding noise from power steering pump may be heard immediately after the engine is started in extremely cold condition (below -20°C). In this case, if the noise stops during warm up, there is no abnormal function in the system. This is due to a power steering fluid characteristic in extremely cold conditions. FLUID RECOMMENDATION
Only automatic transmission fluid meeting the specification of PSF-3 should be used in the power steering system.
SG230A1-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily. To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir.
SG250A2-E REPLACING HEADLIGHT BULBS In the event of bulb failure being experienced, ensure that the relative lighting circuit is turned off prior to attempting to replace the bulb. The illustrations on the following pharagraph will as- sist in locating and removing the headlight bulbs. Ensure that the replacement bulb has the same cap configuration and wattage as the original.
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration and leakage at each ser- vice.
The engine cooling fan should operate before the temperature gauge reaches the upper portion of the scale and the condenser fan should operate whenever the air conditioning is in use.
HGK214 G270A02A-GAT HEADLIGHT BULB Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb
base in the back of the headlight.
4. Remove the dust cover.
5. Push the bulb spring for removing the head- light bulb.
6. Remove the protective cap from the replace- ment bulb and install the new bulb by match-ing the plastic base with the headlight hole. Install the dust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to dispose
of the old bulb.
8. Check for proper headlight aim.High Beam Low Beam
Turn signal Light

OWNER MAINTENANCE 6-19
G290A01GK-EAT HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down severaltimes. Place vehicle at a distance of 118.1 in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and spare tyres, jack, and tools).
4. Clean the head lights lens and turn on the headlight.
5. Open the boot.
6. Draw the vertical line (through the centre of each headlight beam pattern) and the hori-zontal line (through the centre of each head- light beam pattern) on the aiming screen. And then, draw the parallel line at 1.18 in. (30 mm) under the horizontal line.
WARNING:The halogen bulb contains gas under pres- sure and if impacted could shatter, resulting in flying fragments. Always wear eye protec- tion when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn on the bulb only when installed in a headlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
Vertical aiming
G290A01GK
Horizontal aiming
Low Beam
Vertical aiming
G290A02GK
Horizontal aiming
High Beam
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver - VER- TICAL AIMING.
8. Adjust each cut-off line of the low beam to the each vertical line with a phillips screwdriver - HORIZONTAL AIMING.
G290B01GK-EAT Adjustment After Headlight Assembly Replacement
G290B02Y
Vertical line
Cut-off line Ground line
Horizontal line
LW
H
H "P"1.18 in.(30 mm)
If the vehicle has had front body repair and the headlight assembly has been replaced, the head- light aiming should be checked using the aiming screen as shown in the illustration. Turn on the headlight switch.
1. Adjust headlights so that main axis of light is parallel to centre line of the body and isaligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show centre of headlights.

OWNER MAINTENANCE
6-20
SPECIFICATION: "H" Horizontal centre line of headlights from ground: Low Beam: 26.7 in. (679mm) High Beam: 26.5 in. (672mm) "W" Distance between each headlight centre : Low Beam: 47.3 in. (1,202mm) High Beam: 38.0 in. (966mm) "L" Distance between the headlights and the wall that the lights are tested against : 118.11 in. (3,000 mm)

OWNER MAINTENANCE 6-21
Wattage
55/55 10
5
51 21
55
G280A02GK-EAT
Part Name
Head Light (High/Low) Map Light Front Position Light Front Fog Light (Not all models)Front Turn Signal Light Front Door Edge Warning Light Luggage Compartment Light
No.
12 3 45 6 7 No.
8 9
10 11 12 13 Part Name
High Mounted Without spoiler
Stop LIght With spoiler Rear Turn Signal Light
Combination Stop/Tail Light Back-up Light
License Plate LightRear Fog Light (Not all models)Wattage
2.4W (LED) 3.5W (LED) 21
21/5 215
21
5111213346
HGK035A
1182
(High) (Low)
109
7

OWNER MAINTENANCE
6-22
G200C01GK-GAT FUSE PANEL DESCRIPTION Engine Compartment HGK205-EPROTECTED COMPONENTS
GeneratorGeneratorCondenser FanRadiator FanEngine Control, ECM. ATM ControlIgnition, Start Relay ABSABSBlowerInjector O 2 Sensor, ECM
DRL Front fog LightTCM, ECMHorn. A/conditionerHead Light (High) Head Light (LOW)
FUSE RATING
100A50A30A30A30A30A 30A30A 30A 15A10A15A15A 10A 15A15A15A
DESCRIPTION
BATT BATT
COND RADECUIGN
ABS 1 ABS 2
BLOWER
INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (H1)
H/LP (LO)
NOTE:
Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When youinspect the fuse box on you r vehicle, refer to the fuse box label.
Not all models

OWNER MAINTENANCE 6-23
DESCRIPTION
IG COILAMP
B/UP LAMP A/BAG IND
A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER A/C SW
RR DEFOG STOP
TAIL-LH
A/CON ECU
CLUSTER ROOM LP
P/WINDOW T/GATE IGN
RR FOG
C/LIGHT S/ROOF S/HTR
ABS
AUDIO
G200D01GK-GAT Inner Panel
HGK204-E
PROTECTED COMPONENTS
Ignition Coil, ECM
AMP. Multi Gauge UnitB/Up Lamp Air Bag Indicator Air BagOutside Mirror DefrosterHazard Warning Light Rear Window Wiper Taillight Front Window WiperA/Conditioner Rear Window Defroster Stop Light Tail light A/Conditioner
ECM, Multi Gauge Unit, TCM Cluster Map Light, Clock, Audio Power WindowHatchback door Open A/Con, A.Q.S Sensor Rear FogC/Lighter, Outside MirrorSunroofSeat Warmer ABS. TCS Audio, Clock
FUSERATING
20A20A 10A 10A15A10A 10A 15A 10A20A 10A 30A 15A 10A 10A 10A10A 10A30A15A10A10A 15A 15A 20A 10A10A