brakes Hyundai Coupe 2003 User Guide

DRIVING YOUR HYUNDAI
2- 16
9. If the trailer has electric brakes, start your
vehicle and trailer moving, and then apply the trailer brake controller by hand to be sure thebrakes are working. This lets you check yourelectrical connection at the same time.
10. During your trip, check occasionally to be sure that the load is secure, and that thelights and any trailer brakes are still working.
11. Avoid jerky starts, sudden acceleration or sudden stops.
12. Avoid sharp turns and rapid lane changes.
13. Avoid holding the brake pedal down too long or too frequently. This could cause the brakesto overheat, resulting in reduced braking effi-ciency.
14. When going down a hill, shift into a lower gear and use the engine braking effect.When ascending a long grade, downshift thetransmission to a lower gear and reducespeed to reduce chances of engine overload-ing and/or overheating.
15. If you have to stop while going uphill, do not hold the vehicle in place by pressing on theaccelerator. This can cause the automatictransmission to overheat. Use the parkingbrake or footbrake. NOTE:When towing check transaxle fluid more fre-quently. CAUTION: If overheating should occur when towing,(temperature gauge reads near red zone),taking the following action may reduce oreliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear
selector in park or neutral and idle theengine at a higher speed.

WHAT TO DO IN AN EMERGENCY
3-4
Boss
D060A01A-AAT CHANGING A FLAT TIRE The procedure described on the following pages can be used to rotate tires as well as to changea flat tire. When preparing to change a flat tire,check to be sure the gear selector lever is in "P"(automatic) or reverse gear (manual transaxle)and that the parking brake is set, then:
D060A01GK
D050A01A-AAT IF YOU HAVE A FLAT TIREIf a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and
let the car slow down while driving straight ahead. Do not apply the brakes immediatelyor attempt to pull off the road as this maycause a loss of control. When the car hasslowed to such a speed that it is safe to do so,brake carefully and pull off the road. Drive offthe road as far as possible and park on firm,level ground. If you are on a divided highway,do not park in the median area between thetwo traffic lanes.
2. When the car is stopped, turn on your emer- gency hazard flashers, set the parking brakeand put the transaxle in "P" (automatic) orreverse (manual transaxle).
3. Have all passengers get out of the car. Be sure they all get out on the side of the car thatis away from traffic.
4. Change the tire following the instructions pro- vided on the following pages.
D060K01FC-GAT Wheel Cap (If Installed)
HGK196
1. Wrap a piece of cloth around the tip of the
screw driver to avoid scratching.
2. Insert the screw driver into the groove of the wheel cap and pry gently to remove the wheel cap.
3. Change the flat tire. HGK224
Groove
Groove

WHAT TO DO IN AN EMERGENCY 3-9
D080C02A-GAT Towing a Car With an Automatic Transaxle CAUTION: A car with an automatic transaxle should never be towed from the rear with the frontwheels on the ground. This can cause seri-ous damage to the transaxle. If the car mustbe towed from the rear, a towing dolly mustbe used under the front wheels. If the car is being towed with the rear wheels on the ground, be sure the parking brake is re-leased.
o NOT OK FOR AUTOMATIC TRANSAXLE
EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
D080D02A-AAT Emergency Towing For emergency towing when no commercial tow vehicle is available, attach a tow cable, chain orstrap to one of the towing hooks under the front/rear of your car. Do not attempt to tow yourvehicle in this manner on any unpaved surface.This could result in serious damage to your car.Nor should towing be attempted if the wheels,drive train, axles, steering or brakes are dam-aged. Before towing, be sure the transaxle is inneutral and the key is in "ACC" (with the engineoff) or in the "ON" position (with the enginerunning). A driver must be in the towed car tosteer it and operate the brakes. CAUTION:
o If the car is being towed with all four
wheels on the ground, it can be towedonly from the front. Be sure that thetransaxle is in neutral. Do not tow at speedsgreater than 50 km/h (30 mph) and formore than 25 km (15 miles).
o Be sure the steering is unlocked by plac- ing the key in the "ACC" position. A drivermust be in the towed vehicle to operatethe steering and brakes
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
HGK200
D080C01GK
HGK188
NOTE: Before towing, check the level of the transaxlefluid. If it is below the "HOT" range on thedipstick, add fluid. If you cannot add fluid, atowing dolly must be used.

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 European Community Only Except European Community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSAXLE OILAUTOMATICTRANSAXLE FLUIDAIR CONDITIONER FILTER (FOR BLOWER UNIT)
F040A03GK-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DRIVING
CONDITIONMAINTENANCE INTERVALS
R R RR
II II
RRR
MAINTENANCE
OPERATION
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLYA, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, FC, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, other commercial use car or vehicle towing
J - Driving over 170 km/h1.6 DOHC/2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to
the maintenance schedule. NOTE: If the oil level is low, check for possible
leaks before adding oil. Do not overfill.
F070E02A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are at normal operating temperature. Check theautomatic transaxle fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use DIAMONDATF SP- III or SK ATF SP- III when adding or
changing fluid.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for loose- ness or damage. Retighten to the specifiedtorque. F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for leakage and damage. Replace any damaged orleaking parts immediately. Inspect the powersteering belt for evidence of cuts, cracks, ex-cessive wear, oiliness and proper tension. Re-place or adjust it if necessary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace anydamaged parts and, if necessary, repack thegrease.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance sched-ule.

DO-IT-YOURSELF MAINTENANCE
6-12 While the engine is idling, apply the brakes and move the gear selector lever from "P" to eachof its other positions — "R", "N", "D" — andthen return to "N" or "P". With the engine stillidling:
1. Open the hood, being careful to keep hands, long hair and clothing clear of any movingparts.
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, thenremove it again. Now check the fluid level onthe dipstick. It should be in the "HOT" rangeon the dipstick.
3. If the transaxle fluid level is low, use a funnel to add transaxle fluid through the dipsticktube until the level reaches the "HOT" range.Do not overfill. WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-ate even when the engine is not running.Use extreme caution when working near theblades of the cooling fan, so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition.Fluid level should be within this range
HGK249
ÎÎ
DOHC V6
HGK212
G110D02Y-AAT
To Check the Transaxle Fluid Level
HGK174
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level is checked, the transaxle fluid should be atnormal operating temperature and the engineidling.
G110C02Y-GAT
Transaxle Fluid Capacity
The fluid capacity of the automatic transaxle is
7.8 liters (8.2 U.S. quarts).
WARNING: The transaxle fluid level should be checked
when the engine is at normal operating tem- perature. This means that the engine, radia-tor, exhaust system etc., are very hot. Exer-cise great care not to burn yourself duringthis procedure.

DO-IT-YOURSELF MAINTENANCE 6-13
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be between the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use onlyDOT 3 or DOT 4 specification fluid from asealed container. Do not allow the fluid canor reservoir to remain open any longer thanrequired. This will avoid entry of dirt andmoisture which can damage the brake sys-tem and cause improper operation. To add brake fluid, first wipe away any dirt thenunscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do notoverfill. Carefully replace the cap on the reser-voir and tighten. G130A01S-AAT
CHECKING THE CLUTCH FLUID (Manual Transaxle)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other un-der hood services. The system should bechecked for leakage at the same time. Check tomake certain that the clutch fluid level is alwaysbetween the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.Consult your Hyundai dealer.
HGK215HGK216
G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on thecontainer. G120A01A-AAT
CHECKING THE BRAKES
CAUTION: Because brakes are essential to the safe
operation of the car, it is suggested that they be checked and inspected by yourHyundai dealer. The brakes should bechecked and inspected for wear at thoseintervals specified in the vehicle mainte-nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It
can damage your vision if it gets into your eyes. It will also damage your vehicle's paintif spilled on it and not removed immediately.

INDEX10-1
Catalytic Converter
.................................................................... 7-1 ~ 7-2
CD Auto changer (H250, H260) .............................................. 1-70, 1-77
Child Restraint system ........................................................... 1-14 ~ 1-19
Child Seat Restraint Suitability For Seat Position ............................1-18
Cigarette Lighter ................................................................................ 1-37
Clock ................................................................................................ 1-36
Clutch Checking fluid ............................................................................... 6-13
Pedal free play ............................................................................. 6-16
Combination Light Daytime running lights .................................................................. 1-34
Headlight flasher ........................................................................... 1-34
Headlight switch ........................................................................... 1-33
High-beam switch ......................................................................... 1-34
Lane change signal ...................................................................... 1-33
Turn signal operation .................................................................... 1-33
Compact Disk Player Operation (H260) ........................................... 1-75
Cooling Fans ..................................................................................... 6-19
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ...................................................................... 4-2
Cruise Control ................................................................................... 1-47
D Defrosting/Defogging ......................................................................... 1-54
Door
Central door lock ............................................................................ 1-5
Door locks ...................................................................................... 1-3 Locking and unlocking front door with a key ................................. 1-4
Drink Holder ...................................................................................... 1-38
Drive Belts ........................................................................................ 6-17
ZK000A1-G 10. INDEX A
Air bag ....................................................................................
1-20 ~ 1-24
Air cleaner filter ................................................................................. 6-10
Air Conditioning Care .............................................................................................. 6-14
Operation ...................................................................................... 6-14
Switch ........................................................................................... 1-55
Air filter .............................................................................................. 1-62
Antenna ............................................................................................. 1-87
Ashtray .............................................................................................. 1-37
Audio Fault Code .............................................................................. 1-79
Automatic Transaxle ........................................................................... 2-6 B Battery ...................................................................................... 2-11, 6-18
Brake Anti-lock system ............................................................................. 2-9
Checking the brakes .................................................................... 6-13
Fluid .............................................................................................. 6-13
Pedal clearance ............................................................................ 6-16
Pedal free play ............................................................................. 6-16
Practices ......................................................................................... 2-8
Breaking-In your new Hyundai ........................................................... 1-1
C Care of Cassette tapes .......................................................... 1-85 ~ 1-86
Care of Disk ...................................................................................... 1-85
Cassette Tape Player Operation (H250) ..........................................1-68
10

CONTROLS AND EQUIPMENT
1- 44
B550A02S-DAT HIGH-MOUNTED REAR STOPLIGHT
In addition to the lower-mounted rear stoplights on either side of the car, the high mounted rearstoplight in the centre of the rear window orinserted in the rear spoiler also comes on whenthe brakes are applied.
B360B01GK-GAT REAR FOG LIGHT SWITCH (Not all models)
HGK183
To turn on the rear fog lights, push the switch. They will come on when the headlights areturned on.
B550A01GK
A Type B Type
YB800A2-A FRONT FOG LIGHT SWITCH (Not all models) To turn on the front fog lights, push the switch. They will come on when the headlights are turnedon.
HGK142
C Type

CONTROLS AND EQUIPMENT
1- 50 o During cruise-control driving with a manual
transaxle vehicle, do not shift into neutral without depressing the clutch pedal, or theengine will be overrevved. If this happens,depress the clutch pedal or release themain switch.
o With the cruise control engaged, when the brake pedal is applied, it is normal to hearthe cruise control system deactivate. Thisis an indication of normal system opera-tion.
o During normal cruise control operation, when the "SET(COAST)" is activated orreactivated after applying the brakes, thecruise control will energize after approxi-mately 3 seconds. This delay is normal.
B660B01GKB660D01GK
B660F01E-AAT To Reset at a Slower Speed
1. Push the control switch downward to "SET (COAST)" position and hold it. The vehicle will decelerate.
2. When the desired speed is obtained, release the control switch. While the control switch ispushed, the vehicle speed will gradually de-crease.
WARNING:
o Keep the main switch off when not using the cruise control.
o Do not use the cruise control when it may not be safe to keep the car at a constant speed, for instance, driving in heavy orvarying traffic, or on slippery (rainy, icy orsnow-covered) or winding roads or over6% up-hill or down-hill roads.
o Pay particular attention to the driving con- ditions whenever using the cruise controlsystem.
B660D01E-AAT To Resume the Preset Speed The vehicle will automatically resume the speed set prior to cancellation when you push thecontrol switch upward to "RESUME (ACCEL)"position and release it to return providing thevehicle speed is above 25 mph (40 km/h). B660E01E-AAT To Reset at a Faster Speed
1. Push the control switch upward to "RESUME
(ACCEL)" position and hold it.
2. Accelerate to desired speed and release the control switch. While the control switch is held, the vehicle will gradually gain speed.