clutch Hyundai Coupe 2003 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Coupe, Model: Hyundai Coupe 2003Pages: 310, PDF Size: 2.87 MB
Page 145 of 310

DO-IT-YOURSELF MAINTENANCE 6-13
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be between the "MIN" and "MAX" marks on theside of the reservoir. If the level is at or belowthe "MIN" mark, carefully add fluid to bring it upto "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use onlyDOT 3 or DOT 4 specification fluid from asealed container. Do not allow the fluid canor reservoir to remain open any longer thanrequired. This will avoid entry of dirt andmoisture which can damage the brake sys-tem and cause improper operation. To add brake fluid, first wipe away any dirt thenunscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do notoverfill. Carefully replace the cap on the reser-voir and tighten. G130A01S-AAT
CHECKING THE CLUTCH FLUID (Manual Transaxle)To Check the Clutch Fluid
The clutch fluid level in the master cylinder should be checked when performing other un-der hood services. The system should bechecked for leakage at the same time. Check tomake certain that the clutch fluid level is alwaysbetween the "MAX" and "MIN" level markingson the fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.Consult your Hyundai dealer.
HGK215HGK216
G120C02A-AAT
Recommended Brake Fluid
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on thecontainer. G120A01A-AAT
CHECKING THE BRAKES
CAUTION: Because brakes are essential to the safe
operation of the car, it is suggested that they be checked and inspected by yourHyundai dealer. The brakes should bechecked and inspected for wear at thoseintervals specified in the vehicle mainte-nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It
can damage your vision if it gets into your eyes. It will also damage your vehicle's paintif spilled on it and not removed immediately.
Page 148 of 310

DO-IT-YOURSELF MAINTENANCE
6-16 G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE You need a helper to check the brake pedal clearance. With the engine running, have yourhelper press down on the brake pedal severaltimes and then hold it down with a force of about490N (50 kg, 110 lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat. If the brake pedal clearance is notwithin the limits specified in the illustration, haveit inspected by your Hyundai dealer and adjust-ed or repaired if necessary.
SSA6180A
45.1 mm (1.78 in.)
G170A01A-GAT
CHECKING BRAKE PEDAL FREE-PLAY
With the engine off, press down on the brake pedal several times to reduce the vacuum in thebrake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
3 ~ 8 mm
(0.12 ~ 0.31 in.)
G160A01A-GAT
CHECKING CLUTCH PEDAL FREE-PLAY
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. Thisis the clutch pedal freeplay. The freeplay shouldbe within the limits specified in the illustration. Ifit is not, have it inspected by your Hyundaidealer and adjusted or repaired if necessary.
SSA6160A
6 ~ 13 mm (0.24 ~ 0.51 in.)
Page 165 of 310

INDEX10-1
Catalytic Converter
.................................................................... 7-1 ~ 7-2
CD Auto changer (H250, H260) .............................................. 1-70, 1-77
Child Restraint system ........................................................... 1-14 ~ 1-19
Child Seat Restraint Suitability For Seat Position ............................1-18
Cigarette Lighter ................................................................................ 1-37
Clock ................................................................................................ 1-36
Clutch Checking fluid ............................................................................... 6-13
Pedal free play ............................................................................. 6-16
Combination Light Daytime running lights .................................................................. 1-34
Headlight flasher ........................................................................... 1-34
Headlight switch ........................................................................... 1-33
High-beam switch ......................................................................... 1-34
Lane change signal ...................................................................... 1-33
Turn signal operation .................................................................... 1-33
Compact Disk Player Operation (H260) ........................................... 1-75
Cooling Fans ..................................................................................... 6-19
Corrosion Protection Cleaning the interior ....................................................................... 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ...................................................................... 4-2
Cruise Control ................................................................................... 1-47
D Defrosting/Defogging ......................................................................... 1-54
Door
Central door lock ............................................................................ 1-5
Door locks ...................................................................................... 1-3 Locking and unlocking front door with a key ................................. 1-4
Drink Holder ...................................................................................... 1-38
Drive Belts ........................................................................................ 6-17
ZK000A1-G 10. INDEX A
Air bag ....................................................................................
1-20 ~ 1-24
Air cleaner filter ................................................................................. 6-10
Air Conditioning Care .............................................................................................. 6-14
Operation ...................................................................................... 6-14
Switch ........................................................................................... 1-55
Air filter .............................................................................................. 1-62
Antenna ............................................................................................. 1-87
Ashtray .............................................................................................. 1-37
Audio Fault Code .............................................................................. 1-79
Automatic Transaxle ........................................................................... 2-6 B Battery ...................................................................................... 2-11, 6-18
Brake Anti-lock system ............................................................................. 2-9
Checking the brakes .................................................................... 6-13
Fluid .............................................................................................. 6-13
Pedal clearance ............................................................................ 6-16
Pedal free play ............................................................................. 6-16
Practices ......................................................................................... 2-8
Breaking-In your new Hyundai ........................................................... 1-1
C Care of Cassette tapes .......................................................... 1-85 ~ 1-86
Care of Disk ...................................................................................... 1-85
Cassette Tape Player Operation (H250) ..........................................1-68
10
Page 225 of 310

CONTROLS AND EQUIPMENT1- 49
SB700A1-E CRUISE CONTROL (Not all models) The cruise control system provides automatic speed control for your comfort when driving onfreeways, tollroads, or other noncongested high-ways.This is designed to function above approximately25 mph (40 km/h).
B660A01GK
Main switch
B660B01GK
B660B01E-AAT To Set the Cruise Speed
1. Push in the cruise control main switch on the
end of the barrel. The "CRUISE" indicator light in the instrument cluster will be illumi-nated. This turns the system on.
2. Accelerate to the desired cruising speed above 25 mph (40 km/h).
3. Push the control switch downward to "SET (COAST)" and release it.
4. Remove your foot from the accelerator pedal and the desired speed will automatically bemaintained.
5. To increase speed, depress the accelerator pedal enough for the vehicle to exceed thepreset speed. When you remove your footfrom the accelerator pedal, the vehicle willreturn to the speed you have set.
B660C01GK
B660C01E-AAT To Cancel the Cruise Speed Do one of the followings:
o Pull the control switch toward steering wheelto "CANCEL" position.
o Depress the brake pedal.
o Depress the clutch pedal (Manual transaxle).
o Shift the selector lever in "N" position (Auto- matic transaxle).
o Decrease the vehicle speed lower than mem- orized speed by 12 mph (20 km/h).
o Decrease the vehicle speed approximately to less than 25 mph (40 km/h).
o Release the main switch.
WARNING:To avoid accidental cruise control engage-ment, keep the cruise control main switch offwhen not using the cruise control.
Page 226 of 310

CONTROLS AND EQUIPMENT
1- 50 o During cruise-control driving with a manual
transaxle vehicle, do not shift into neutral without depressing the clutch pedal, or theengine will be overrevved. If this happens,depress the clutch pedal or release themain switch.
o With the cruise control engaged, when the brake pedal is applied, it is normal to hearthe cruise control system deactivate. Thisis an indication of normal system opera-tion.
o During normal cruise control operation, when the "SET(COAST)" is activated orreactivated after applying the brakes, thecruise control will energize after approxi-mately 3 seconds. This delay is normal.
B660B01GKB660D01GK
B660F01E-AAT To Reset at a Slower Speed
1. Push the control switch downward to "SET (COAST)" position and hold it. The vehicle will decelerate.
2. When the desired speed is obtained, release the control switch. While the control switch ispushed, the vehicle speed will gradually de-crease.
WARNING:
o Keep the main switch off when not using the cruise control.
o Do not use the cruise control when it may not be safe to keep the car at a constant speed, for instance, driving in heavy orvarying traffic, or on slippery (rainy, icy orsnow-covered) or winding roads or over6% up-hill or down-hill roads.
o Pay particular attention to the driving con- ditions whenever using the cruise controlsystem.
B660D01E-AAT To Resume the Preset Speed The vehicle will automatically resume the speed set prior to cancellation when you push thecontrol switch upward to "RESUME (ACCEL)"position and release it to return providing thevehicle speed is above 25 mph (40 km/h). B660E01E-AAT To Reset at a Faster Speed
1. Push the control switch upward to "RESUME
(ACCEL)" position and hold it.
2. Accelerate to desired speed and release the control switch. While the control switch is held, the vehicle will gradually gain speed.
Page 245 of 310

DRIVING YOUR HYUNDAI
2- 2 SC030A1-E
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tires, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and head re- straint to be sure they are in their properpositions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON' check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. o To start the engine, insert the ignition key
and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for more that15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (AutoT/A).
SC040A1-F
COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park). SC050A2-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost. "START"
The engine is started in this position. It willcrank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
"ON" When the key is at the "ON" position, the ignition and all accessories are available for use. If theengine is not running, the key should not be leftat this position since the battery will becomedischarged and damage to the ignition systemmay also result. For information regarding en-gine starting, refer to "STARTING THE EN-GINE". "ACC" When the ignition key is at the "ACC" position, the radio and other accessories may be used. "LOCK" The ignition key may only be inserted or removed at this position.
C040A01E
LOCK
ACC
ON
START
Page 246 of 310

DRIVING YOUR HYUNDAI 2- 3
SB050B1-E
STEERING WHEEL LOCK
When the key is removed, the steering column
lock will be activated and will engage when the steering wheel is turned to the appropriate po-sition. It is not necessary to turn the wheel untillocked each time the key is removed since inthe event of any unauthorized attempt at re-moval, the lock will become effective as soonas the steering wheel is turned. To unlock thesteering, insert the key and turn to the "ACC"position. If the steering is locked, it may benecessary to rock the steering wheel slightly tofacilitate turning the key. Under no circum-stances should the key be forced since break-age of the key will occur. SC060A1-E
STARTING THE ENGINE
C050A01E
SC090D1-F
To Remove the Ignition Key
1. Turn the ignition key to the "ACC" position.
2. Simultaneously push and turn the ignition key counterclockwise from the "ACC" posi-tion to the "LOCK" position.
3. The key can be removed in the "LOCK" position.C070C01E
LOCK ACC
ON
START LOCK
ON
START
1. Ensure that the transaxle is in neutral and that the clutch pedal is held depressed (manual transaxle) or the transaxle selectoris at the "P" position (automatic transaxlevehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts. Whenthe engine has started, release the key.
Page 247 of 310

DRIVING YOUR HYUNDAI
2- 4 SC060B1-E FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration and sharpbraking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer
at the time and/or mileage intervals speci-fied.
o Use the air conditioning only when neces- sary.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the transaxlein gear. Do not depress the accelerator pedalwhilst starting the engine. Allow the engineto idle for 20 seconds or so before drivingthe vehicle.
CAUTION: Do not leave the vehicle unattended whilst
idling. Never allow the vehicle to idle or warm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area. C070A01GK-EAT MANUAL TRANSAXLE The five speed fully synchronized transaxle is controlled by a floor mounted shift lever uponwhich the shift pattern is indicated. It is importantthat when changing gear, the clutch pedal is fullydepressed to avoid transaxle damage.
HGK242
Mis-shift preventiontab
HGK181
A Type B Type
B Type
Page 248 of 310

DRIVING YOUR HYUNDAI 2- 5
1-2 2-3 3-44-5 5-6
When shifting into reverse gear, pull the miss-
shift prevention tab and shift into reverse gear position. (B Type : 6 speed type) CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, and donot hold the vehicle on a gradient usingthe clutch.
o Ensure that the engine is not over-revved by upshifting before the tachometer needleenters the red zone.
o Do not coast with the shift lever at the neutral position.
o When descending long gradients, make use of the engine braking to assist thefootbrake to avoid brake fade or over-heating.
o When slippery conditions are encountered, increased caution should be exercisedwhen gear changing, braking or ac-celerating. Abrupt changes in speed maycause a loss of traction or control of thevehicle. NOTE:
o During cold weather, shifting may be dif- ficult until the transaxle lubricant haswarmed up. This is normal and not harm-ful to the transaxle.
o If you 've come to a complete stop and it's hard to shift into 1 st
or R(Reverse),
put the shift lever in N(Neutral) positionand let up on the clutch. Press the clutchpedal back down, and then shift into 1 st
or R(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in pre-mature wear of the transaxle shift forks.
SC090B1-F
Using the Clutch The clutch should be pressed all the way to the
floor before shifting, then released slowly. Donot rest your foot on the clutch pedal whiledriving.
This can cause unnecessary wear. Do not partially engage the clutch to hold the
car on an incline. This causes unnecessary wear.
Use the parking brake to hold the car on an
incline. Do not operate the clutch pedal rapidlyand repeatedly. C070E02GK-AAT
RECOMMENDED SHIFT POINTS
The shift points as shown below are recom-
mended for optimum fuel economy and perfor-mance.
1-2 2-33-4 4-5
Shift
from-to Recommended
15 mph (20 km/h) 25 mph (40 km/h) 35 mph (55 km/h) 45 mph (75 km/h)
Shift
from-to Recommended
10 mph (15 km/h) 20 mph (35 km/h)30 mph (50 km/h) 45 mph (70 km/h) 60 mph (95 km/h)
A Type (5 speed) B Type (6 speed)
Page 253 of 310

DRIVING YOUR HYUNDAI
2- 10 C310D01O-AAT
Indicators and Warning The indicators should illuminate when the igni-
tion key is turned to ON or START but should go out after three seconds.
If the indicators do not illuminate, or the TCS or
TCS-OFF indicator does not go out after 3seconds, have it checked by an authorizeddealer.
Should there be any unusual conditions in the
device while driving, TCS-OFF indicator illumi-nates as a warning.
If TCS-OFF indicator illuminates, pull your car
to a safe place and stop the engine. Then, start the engine again to check if the
TCS-OFF indicator goes out.
If the indicator remains lit even after the engine
has been started, have your car checked by anauthorized Hyundai dealer. effect of brake control and indicates noth-ing unusual.
3) When the engine starts, a click is heard from the engine compartment; however,this is only the sound of traction controlbeing checked.
4) When moving out of the mud or fresh snow, pressing the accelerator pedal maynot cause the engine speed to increasedue to TCS operation. NOTE:
1) When the TCS-OFF indicator illuminates,
traction control is automatically deacti- vated for safety.
2) This warning function is not provided when the driver selects the TCS-OFFmode.
SC150A1-F DRIVING FOR ECONOMY You can save fuel and get more miles from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack-rabbit" starts or full- throttle shifts and maintain a steady cruisingspeed. Don't race between stoplights. Try toadjust your speed to that of the other trafficso you don't have to change speeds unnec-essarily. Avoid heavy traffic whenever possible. Al- ways maintain a safe distance from othervehicles so you can avoid unnecessary brak-ing. This also reduces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel your car uses. Driving ata moderate speed, especially on the high-way, is one of the most effective ways toreduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This can increase fuel consumption and alsoincrease wear on these components. In ad-dition, driving with your foot resting on thebrake pedal may cause the brakes to over-
C310B01O-AAT
TCS ON/OFF Mode When the TCS is running, the TCS indicator
light in the instrument cluster will blink. If you turn the system off by pressing the TCS
switch, the TCS-OFF indicator light will comeon and stay on. In the TCS-OFF mode, theSLIP control will be deactivated. Adjust youdriving accordingly. To turn the system backon, press the switch again. The TCS-OFF indi-cator light should go off.
NOTE:
1) The TCS mode will automatically be turned ON after the engine is turned offand restarted.
2) When the traction control system is op- erating properly, you can feel a slightpulsation in the vehicle. This is only the
CAUTION: When the TCS indicator blinks, SLIP control
has been activated. It also means that the road is slippery or your car is acceleratingexcessively. In this situation, gently releasefoot pressure from the accelerator pedaland maintain moderate speed.
WARNING: Traction control is only a driving aid; all
normal precautions for driving in inclement weather and on slippery road surfacesshould be observed.