Oil Hyundai Coupe 2003 Service Manual

CONTROLS AND EQUIPMENT1- 27
SB210K1-E
OIL PRESSURE WARNING LAMP
CAUTION: If the oil pressure lamp illuminates when the engine is running, an insufficient oil pressurelevel for continued safe operation of the en-gine exists. Continued operation of the en-gine in this condition may result in seriousengine damage. Under normal circumstances, the lamp will illu- minate when the ignition is turned "on" and will beextinguished when the engine is started.If the oil pressure warning lamp illuminates whilstthe engine is running, stop the engine immedi-ately and check the engine oil level. If the level isinsufficient, add the required amount of oil asindicated by the engine oil dipstick. If the lampfails to extinguish when the engine is restarted,do not continue to operate the vehicle.If the oil pressure lamp illuminates during normaloperation and the cause is not an insufficient oillevel, or the lamp fails to illuminate when theignition is turned "on", contact the nearest Hyundaidealer before further operating the vehicle.
SB210G1-E TURN SIGNAL INDICATOR LAMPS
Operation of a turn signal is indicated by the warning lamp located in the instrument cluster. Ifthe lamp fails to illuminate or does not flash, amalfunction within the turn signal system is indi-cated.
SB210J1-E HIGH BEAM INDICATOR LAMP
The high beam indicator lamp will illuminate whenever the headlamps are switched to highbeam of flash position.
260P02Y-EAT
ABS SERVICE REMINDER IN- DICATOR (Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on andthen go off in a few seconds. If the ABS SRIremains on, comes on while driving, or does notcome on when the key is turned to the "ON"position, this indicates that there may be a prob-lem with the ABS.If this occurs, have your vehicle checked by yourHyundai dealer as soon as possible. The normalbraking system will still be operational, but with-out the assistance of the anti-lock brake system. WARNING:If the both ABS SRI and Parking Brake/Brakefluid level warning lights remain "ON" orcome on while driving, there may be a prob-lem with E.B.D (Electronic brake force distri-bution).If this occurs, avoid sudden stops and haveyour vehicle checked by your Hyundai dealeras soon as possible.
B260B01GK-GAT
SRS (AIRBAG) SERVICE REMINDER INDICATOR (SRI)
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after theignition key is turned to the "ON" position or afterthe engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on orilluminates continuously when the ignition key isturned to "ON", or continuously remains on afterflashing for about 6 seconds when you turned theignition key to the "ON" position or started theengine, or if it comes on while driving, have theSRS inspected by an authorized Hyundai Dealer.

CONTROLS AND EQUIPMENT
1- 44
B550A02S-DAT HIGH-MOUNTED REAR STOPLIGHT
In addition to the lower-mounted rear stoplights on either side of the car, the high mounted rearstoplight in the centre of the rear window orinserted in the rear spoiler also comes on whenthe brakes are applied.
B360B01GK-GAT REAR FOG LIGHT SWITCH (Not all models)
HGK183
To turn on the rear fog lights, push the switch. They will come on when the headlights areturned on.
B550A01GK
A Type B Type
YB800A2-A FRONT FOG LIGHT SWITCH (Not all models) To turn on the front fog lights, push the switch. They will come on when the headlights are turnedon.
HGK142
C Type

CONTROLS AND EQUIPMENT
1- 48 Some objects can be kept in the net at the luggage compartment.Use the luggage net on the floor (Not all models)or at the back of the luggage compartment toprevent the objects from slipping. CAUTION: To prevent damage to the goods or the ve-hicle, care should be taken when carryingfragile or bulky objects in the luggage com-partment. WARNING: Avoid eye injury. DO NOT overstretch. AL-WAYS keep face and body out of recoil path.DO NOT use when strap has visible signs ofwear or damage.
SB530B1-F HORN Press the pad on the steering wheel to sound the horn.
HGK141
Working Zone
B540D02HP-DAT LUGGAGE NET (Not all models)HGK241
A Type
B Type
B600A01HP-AAT STEERING WHEEL TILT LEVER (Not all models) To adjust the steering wheel:
1. Pull the lever toward you and hold it to unlock.
2. Raise or lower the steering wheel to the
desired position.
3. After adjustment, release the lever. WARNING: Do not attempt to adjust the steering wheelwhile driving as this may result in loss ofcontrol of the vehicle and serious injury ordeath.
HGK127-D

CONTROLS AND EQUIPMENT1- 65
JB580B2-A CARE OF DISC Proper Handling Handle your disc as shown. Do not drop the disc. Hold the disc so you will not leave fingerprints onthe surface. If the surface is scratched, it maycause the pickup to skip signal tracks. Do notaffix tape, paper, or gummed labels on the disc.Do not write on the disc. Damaged Disc Do not attempt to play damaged, warped or cracked discs. It could severely damage theplayback mechanism. Storage When not in use, place your discs in their indi- vidual case and store them in a cool place awayfrom the sun, heat, and dust.
Do not grip or pull out the disc with your handwhile the disc is being pulled into the unit by theSelf Loading mechanism. Keep Your Discs Clean
SR040B1-F Care of Cassette Tapes Proper care of your cassette tapes will extend the tape life and increase your listening enjoy-ment. Always protect your tapes and cassettecases from direct sunlight, severe cold and dustyconditions. When not in use, cassettes shouldalways be stored in the protective cassette casein which they were originally supplied. When thevehicle is very hot or cold, allow the interiortemperature to become more comfortable beforelistening to your cassettes.
o Never leave a cassette inserted in the player
when not being played. This could damage the tape player unit and the cassette tape.
o We strongly recommend against the use of tapes longer than C-60 (60 minutes total).Tapes such as C-120 or C-180 are very thinand do not perform as well in the automotiveenvironment.
Fingerprints, dust, or soil on the surface couldcause the pickup to skip signal tracks. Wipe thesurface clean with a clean soft cloth. If the sur-face is heavily soiled, dampen a clean soft clothin a solution of mild neutral detergent to wipe itclean.
B850A01L
B850A02L
B860A01L

CONTROLS AND EQUIPMENT
1- 66
o Be sure that the cassette label is not loose or
peeling off or tape ejection may be difficult.
o Never touch or soil the actual audio tape surfaces.
o Keep all magnetized objects, such as electric motors, speakers or transformers away from your cassette tapes and tape player unit.
o Store cassettes in a cool, dry place with the open side facing down to prevent dust fromsetting in the cassette body.
o Avoid repeated fast reverse usage to replay one given tune or tape section. This cancause poor tape winding to occur, and even-tually cause excessive internal drag and pooraudio quality in the cassette. If this occurs, itcan sometimes be corrected by fast windingthe tape from end to end several times. If thisdoes not correct the problem, do not continueto use the tape in your vehicle.
HGK062-D
o The playback head, capstan and pinch rollerswill develop a coating of tape residue that can result in deterioration of sound quality, suchas a wavering sound. They should be cleanedmonthly using a commercially available headcleaning tape or special solution availablefrom audio specialty shops. Follow thesupplier's directions carefully and never oilany part of the tape player unit.
o Always be sure that the tape is tightly wound on its reel before inserting in the player.Rotate a pencil in the drive sprockets to windup any slack.
Head
Cotton applicatorSSAR042B
NOTE: Look at a tape before you insert it.If the tape is loose, tighten it by turning one ofthe hubs with a pencil or your finger.If the label is peeling off, do not put it in theplayer. It may cause the tape jam in the drivemechanism when you try to eject it.Do not leave tape sitting where they are ex-posed to hot warm or, high humidity, such ason top of the dashboard or in the player.If a tape is exposed to excessively hot or cold,let it reach a moderate temperature beforeputting it in the player.
B860A04A

DRIVING YOUR HYUNDAI
2- 2 SC030A1-E
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tires, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and head re- straint to be sure they are in their properpositions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON' check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. o To start the engine, insert the ignition key
and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for more that15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (AutoT/A).
SC040A1-F
COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transaxle, place the shift lever in "P" (park). SC050A2-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost. "START"
The engine is started in this position. It willcrank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
"ON" When the key is at the "ON" position, the ignition and all accessories are available for use. If theengine is not running, the key should not be leftat this position since the battery will becomedischarged and damage to the ignition systemmay also result. For information regarding en-gine starting, refer to "STARTING THE EN-GINE". "ACC" When the ignition key is at the "ACC" position, the radio and other accessories may be used. "LOCK" The ignition key may only be inserted or removed at this position.
C040A01E
LOCK
ACC
ON
START

DRIVING YOUR HYUNDAI
2- 12 WARNING:
It is not recommended that the vehicle be used for towing until the first 1000 miles ofRunning In has been completed. All Hyundaicoupe models are suited to towing trailersand caravans up to the limits indicated onpage 2-14. Coupe models fitted with auto-matic transaxle have a transaxle oil coolerand further transaxle cooling should not berequired.
SC200A1-E
TRAILER AND CARAVAN TOWING
Nose weightSSA2200B
Total trailer weight
o When driving in extreme conditions, the
windscreen wiper blades may fail to clear the screen properly due to the formation ofice upon the blade edge. It will therefore benecessary to periodically remove such iceto restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice built up inside the wheel arches may interfere with the roadwheels or steering mechanism. In such in-stances, unusual noises or an increase insteering effort may result. Therefore, ensurethat the wheel arches are checked periodi-cally and any accumulated snow or iceremoved.
o It is advisable to carry emergency equip- ment including, torch, shovel, tow rope, blan-kets etc., if a journey is to be undertaken intoareas of severe road conditions.
ZC170D1-E
Door Locks
Should the door lock mechanism become fro-
zen, a proprietary lock de-icer should be used.Alternatively, warming the door key may thawthe door lock. However, the key should behandled carefully to avoid burning the fingers.
Never attempt to thaw a frozen door lock using
hot water, since the water will eventually freezeand compound the problem.
NOTE:The proper temperature for using the immo-
bilizer key is from -40°F (-40°C) to 176°F(80°C). If you heat the immobilizer key over176°F (80°C) to open the frozen lock, it maycause damage to the transponder in its head. SC170E1-E Windscreen Washers and Wipers
The windscreen washer bottle should be filled
with a solution of water and a proprietary winter screen wash additive. The windscreen wipersshould not be used if the blades are frozen tothe windscreen or if they are covered withsnow, before this is removed.
NOTE: Never allow undiluted screen washer fluid
additive to spill upon the paintwork or use engine coolant anti-freeze since damage tothe paintwork may result.

DRIVING YOUR HYUNDAI 2- 13
C190E01GK-EAT
TOWING ATTACHMENTS
It is strongly recommended that only an Hyundai
Approved towing attachment is used to ensure that the loads placed upon the body structureare correctly distributed. The use of a nonapproved attachment will result in the invalida-tion of the vehicle warranty. Hyundai towingattachments are designed and constructed toensure maximum towing performance and easeof fitment. A range of accessories includingelectrical kits and mirrors are available throughthe Hyundai dealer network.
It is of the utmost importance that those areas
of the vehicle which are subjected to greaterstress during towing are maintained in accor-dance with the recommendations given at theend of this book. In addition, the daily operatingchecks relating to engine oil, transaxle oil andtyres must be performed at each refuelling toensure maximum reliability and safety.
The use of a proprietary stabiliser will assist in
achieving an inherently stable outfit but whilstthe use of such equipment will improve thecharacteristics of a balanced outfit, it will notcompensate for a badly loaded and thereforeunstable outfit.
The tyres and braking equipment fitted to the
trailer or caravan must be maintained in accor-dance with the recommendations of the manu-facturer. Special attention should be paid totyres which deteriorate through time and expo- sure rather than as a result of the distancestowed. The inside walls of the tyres should beinspected along with the outside walls for crack-ing and damage. The trailer wheel nut torquemust be checked on a regular basis, preferablybefore each towing session.
The trailer towbar hitch and the safety catch
mechanism must be maintained in good work-ing order. The trailer break away cable or cableshould be inspected for damage and should beattached to the vehicle towing attachment eachand every time the trailer is hitched to thevehicle.
Whilst towing, the performance of the vehicle
will be reduced in terms of acceleration, brakingand handling due to the increased loads placedupon the vehicle. The driver should anticipatethe change in characteristics and adjust thedriving style in keeping with these changes.Care should be exercised when cornering andbraking to prevent the outfit becoming uncon-trollable by reducing cornering speeds and al-lowing increased braking distances.
The driver should exercise care to ensure that
when pulling away from rest particularly onuphill gradients the clutch unit is not subjectedto excessive slippage which will reduce theuseful life of this component. Use of the "Over-drive Off" "2" and "L" positions when drivingvehicles with automatic transaxle will assistwith braking performance when long down hill gradients are encountered. Improved accelera-tion performance will be available by selecting"Overdrive Off","2", or "1" depending upon roadspeed if it is found that the transaxle unit makesan undesirable upshift whilst hill climbing orovertaking. The transaxle unit should be oper-ated in "D" with the Overdrive "On" undernormal circumstances to enhance fuel economyand reduce noise and engine wear.
SSA2200DGross Axle Weight
Gross Vehicle Weight
CAUTION: The use of a badly loaded or overloaded trailer may result in instability. This following specifications are recom- mended when towing a trailer. The loadedtrailer weight or the Gross Train Weightmust not exceed the values in the chartbelow.

3-1
IN CASE OF EMERGENCY
the transaxle selector is at the "P" or"N" position.
2. Check the battery terminals and connections to ensure that these are clean and also tight.
3. If the ignition warning lamps dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the ve- hicle, refer to "Jump Starting" for informationregarding engine starting when the battery isdischarged.
SD000A1-E
3. IN CASE OF EMER-
GENCY
SD020A1-E IF THE ENGINE WILL NOT STARTSeek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis. WARNING: If the engine refuses to start, no attemptshould be made to push or tow start thevehicle. Vehicles with automatic transaxle orfuel injection will not be able to be started inthis manner since no drive is transmittedthrough the automatic transaxle whilst theengine is not running, and in the case of fuelinjected derivatives, the fuel pump will notoperate under tow start conditions. In addi-tion, if the vehicle is equipped with an ex-haust catalyst, damage to the catalyst mayresult if the vehicle is tow started. SD020B1-E IF THE ENGINE CANNOT BE CRANKED
1. If the vehicle is fitted with manual transaxle, ensure that the clutch pedal is depressedwhilst cranking the engine. If the vehicle isfitted with automatic transaxle, ensure that D010C01A-AAT If Engine Turns Over Normally but Does Not Start
1. Check fuel Level.
2. With the key in the off position, check all
connectors at ignition coils and spark plugs.Reconnect any that may be disconnected orloose.
3. Check the fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautionsly off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer orseek other qualified assistance. SD030A1-E JUMP STARTING
3
HGK184
Battery
DOHC
HGK184A
V6
Battery
CAUTION: Personal injury and damage to the vehicle may occur if jump starting is not performedcorrectly. If any doubt exists as to how thisoperation should be performed, seek assis-tance from qualified personnel.

IN CASE OF EMERGENCY
3-2 4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfac-tory, check for coolant leaking from the radia-tor, hoses or under the car. (If the air condi-tioning had been in use, it is normal for coldwater to be draining from it).
WARNING:Whilst the engine is running, keep hands andclothing away from moving parts such as thefan and drive belts to prevent injury.
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine imme- diately and call the nearest Hyundai dealerfor assistance.
WARNING:Do not remove the radiator cap when theengine is hot since steam and boiling watermay be ejected from the radiator resulting inburns or scalding.
6. If the cause of the overheating cannot be found, wait until the engine temperature has returned to normal. Then, if coolant has beenlost, carefully remove the radiator cap andadd water to bring the fluid level in the reser-voir up to the base of the radiator fill opening.Fill the coolant expansion tank to the halfwaymark.
WARNING:Motor vehicle batteries contain sulphuric acidand emit hydrogen gas. Protective clothingshould be worn and care exercised to preventthe acid from coming into contact with skin orclothing and the vehicle. Naked lights shouldnot be permitted in the vicinity of the battery.Care should be exercised to prevent sparksoccurring during connection. If acid acciden-tally comes into contact with skin or eyes, theaffected area should immediately be flushedwith copious amounts of water and medicalassistance sought.
1. Ensure that the booster battery is 12 volt type.
If the booster battery is installed in another vehicle, ensure that the two vehicles are nottouching.
2. Turn off all unnecessary electrical equipment in both vehicles.
3. Ensure that the engine of the vehicle provid- ing the jump start is running prior to connec-tion of the jump cables.
4. Connect the red jump cable to the positive (+) terminal of the booster battery and the otherend to the positive (+) terminal of the dis-charged battery.
5. Attach the black jump cable to the negative (-) terminal of the booster battery, and theother end to a ground point within the enginecompartment of the vehicle with the flat bat-tery. Do not connect to the negative batteryterminal of the flat battery since sparks maybe generated with the subsequent risk ofexplosion. 6. Raise the booster vehicle engine speed to
2,000 r.p.m. and start the engine of the vehi-cle with the flat battery.
7. Remove jump cables in the reverse order of installation (black cable first).
CAUTION:If the jump cable is incorrectly installed, dam-age to the vehicle electrical system may oc-cur, in particular the electronic componentssuch as the Fuel Injection system computerand the Automatic Transaxle computer. Thebattery must never be disconnected whilstthe engine is running. SD040A1-E IF THE ENGINE OVERHEATSIf the temperature gauge indicates overheating:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If coolant is running out under the car or steam is coming out from under the bonnetstop the engine. Do not open the bonnet untilthe coolant has stopped running or the steam-ing has stopped. If there is no visible loss ofcoolant and no steam, leave the engine run-ning and check to be sure the engine coolingfan is operating.If the fan is not running, turn the engine off.