brake Hyundai Coupe 2003 Manual Online

OWNER MAINTENANCE 6-7
ways wash thoroughly after any contact. Keep used oils out of reach of children. It is illegalto pollute drains, water courses and soil. Useonly authorized waste collection facilitiesincluding civic amenity sites and garages forthe disposal of used oil and oil filters. If indoubt, contact the local authority for dis-posal instructions. SG050A1-E ENGINE COOLANT CHECKING AND REPLACING WARNING: Do not remove the radiator cap when the engine is hot, since the system is pressurizedand coolant may be ejected from the radiatorresulting in scalding. SG050B1-E Coolant recommendations
Only ethylene glycol based coolant with a corro- sion inhibitor suited to aluminium alloy enginecomponents should be used in the cooling sys-tem. No further additives or inhibitors should beused. The coolant specific gravity should bechecked as prescribed in the maintenance sched-ule to ensure adequate frost and corrosion pro-tection. In addition, the engine coolant must bereplaced at the specified interval since the corro-sion inhibitor properties deteriorate with time.It is important to note that whilst an increase in theconcentration of anti freeze gives an increase inthe level of frost protection, a solution which is inexcess of 65% anti freeze will result in reducedfrost protection and engine overheating. There-fore the recommended concentration of 50%should not be exceeded for general use.The use of methanol based anti freeze com-pounds may result in engine overheating and willinvalidate the vehicle warranty. NOTE: It is imperative that vehicles fitted with an airconditioning system have a coolant concen-tration of the recommended strength at alltimes. The use of the air conditioning systemwhen the cooling system is filled with wateronly will result in the heater matrix freezingand subsequently bursting.SG050C1-E Engine Coolant LevelThe engine coolant level may be observed through the side of the plastic coolant reservoir(expansion tank) when the engine is cold. If thelevel is below the "LOW" mark, add coolant of thecorrect concentration until the level is betweenthe "LOW" and "Full" marks. If the level fallsbelow the "LOW" mark on a regular basis despitebeing topped up, consult a Hyundai dealer. SG050D1-E To Change the Engine CoolantThe engine coolant should be changed at those intervals specified in the vehicle maintenanceschedule in Section 5. NOTE: Care should be taken to ensure that coolantis not allowed to spill onto the paintworksince the finish may become damaged. Ifcoolant spillage occurs, the affected areashould be rinsed thoroughly with water.
1. Park the vehicle on level ground and ensure
that the parking brake is firmly applied, and the engine allowed to cool.DO NOT ATTEMPT THIS OPERATIONWHILST THE ENGINE IS HOT SINCEBURN-ING OR SCALDING MAY RESULT.
2. Prepare a suitable receptacle to collect the displaced coolant and position this under theradiator drain tap.
HGK187

OWNER MAINTENANCE 6-11
Ensure that the vehicle is parked on level ground with the parking brake firmly applied and theengine cool. Remove the level plug from thetransaxle when lubricant should begin to dripfrom the level hole. If the level is low and nolubricant is seen to drip, add the required quantityof lubricant and replace the plug. scribed in the maintenance schedule. It is ofparamount importance that only the specifiedfluid is used when replenishing or changing thefluid. The use of other fluids may irreparablydamage the transaxle and invalidate the manu-facturers warranty. In addition the ingress of dirtor lint may prevent correct functioning of thetransaxle and care must be exercised to preventthe ingress of such matter. NOTE: Basically automatic transaxle fluid is red color.As driving distance increases, the fluid colorturns darkish red gradually. It is normal con-dition and you should not use fluid color as acriterion for replacing the transaxle fluid.You must replace the automatic transaxlefluid in accordance with intervals specified inthe vehicle maintenances schedule in sec-tion 5. CAUTION: The transaxle fluid level must be checkedwith the engine running and at normal oper-ating temperature and therefore care must beexercised to prevent injury occurring throughcontact with rotating or hot parts of the en-gine. G110B03A-AAT Recommended FluidYour Hyundai automatic transaxle is specially designed to operate with DIAMOND ATF SP-
III,
SK ATF SP- III.
Damage caused by a nonspecified fluid is notcovered by your new vehicle limited warranty. G110D02GK-EAT Transaxle fluid level checking The vehicle must be parked on level ground with the parking brake firmly applied and the engine atnormal operating temperature. (Normal operat-ing temperature will only be achieved when thevehicle has been driven for 6 miles or more).With the engine idling and the footbrake applied,the transaxle selector should be moved from the"P" position through to the "L" position and backto the "N" or "P" position.Open the bonnet and remove the transaxle dip-stick, remembering that care must be exercisedto prevent injury occurring through contact withhot or rotating parts of the engine.Wipe the dipstick, replace it fully and promptlyremove it again. The fluid level should be be-tween the upper and lower marks. Fluid needonly be added if the level is at or below the lowermark and must never be increased above the
DOHC V6
HGK212
Use only the approved transaxle lubricant. The recommended lubricants are complete in them-selves and the use of additives is neither re-quired nor recommended. The use of additivesmay invalidate the vehicle warranty. Transaxle Lubricant Level Checking SG110A2-E AUTOMATIC TRANSAXLE FLUID The automatic transaxle fluid level should bechecked and changed at those intervals pre-
SSA6100B

OWNER MAINTENANCE
6-12 SG120A1-E BRAKE SYSTEM CHECKING CAUTION: Correct operation of the braking system is essential to the safe operation of the vehicleand therefore, any maintenance operationsother than those listed below should be en-trusted to a Hyundai dealer. SG120C2-E Brake Fluid Recommendations Only brake fluid conforming to DOT 3 or DOT 4 specifications or higher may be used in thebraking system. Care should be taken to ob-serve the instructions and precautions printedupon the container. SG120D1-E Brake Fluid LevelThe fluid level in the brake fluid reservoir should be checked periodically. The level should bebetween the "MIN" and "MAX" marks on the sideof the reservoir. If the level is at or below the"MIN" mark, fluid should be added having care-fully cleaned the area surrounding the reservoircap to ensure that dirt is not allowed to enter thesystem. It should be borne in mind that the brakefluid level will decrease slightly as the frictionlinings of the pads and shoes become worn andthat this is a normal condition.
higher mark. If additional fluid is required, thisshould be poured into the transaxle through thedipstick tube with the aid of a suitable funnel. WARNING: The cooling fan is controlled by engine cool-ant temperature and may sometimes operateeven when the engine is not running. Useextreme caution when working near the bladesof the cooling fan so that you are not injuredby a rotating fan blade. As the engine coolanttemperature decreases, the fan will automati-cally shut off. This is a normal condition.
CAUTION:The automatic transaxle unit is a precisionengineered assembly and correct operationis dependant upon the exclusion of dirt andlint from the unit. Therefore, it is imperativethat only lint free cloth (eg nylon) is used forwiping the dipstick and that the area aroundthe dipstick is thoroughly clean prior to levelchecking or adding fluid. Fluid Capacity The total fluid capacity of the transaxle unit is 7.8 litres.
HGK174-D
Fluid level should be within this range
HGK249
ÎÎ

OWNER MAINTENANCE 6-13
WARNING: Brake fluid is hygroscopic and should neverbe stored in an unsealed container. The pres-ence of water in the braking system will causevapour locks and increase the possibility ofbrake fade along with promoting corrosionwithin the braking system. The brake fluidmust be changed at the specified time ormileage interval to ensure continued safeoperation of the system. Brake fluid will causerapid and serious damage to paintwork. Ifaccidental spillage occurs, the affected areamust be rinsed with water immediately. Donot allow brake fluid to come into contactwith the eyes or to be ingested and ensurethat fluid is safely stored away form the reachof children. SG130A1-C CHECKING THE CLUTCH FLUID (Not all models)To Check the Clutch Fluid The clutch fluid level in the master cylinder should be checked when performing other under bonnetchecks. The system should be checked for leak-age at the same time.Ensure that the clutch fluid level is always be-tween the "MAX" and "MIN" level markings onthe fluid reservoir. Fill as required. Fluid lossindicates a leak in the clutch system whichshould be inspected and repaired immediately.
SG130B2-E Adding FluidRecommended brake fluid conforming to DOT 3 or DOT 4 should be used. The reservoir cap mustbe fully tightened to avoid contamination fromforeign matter or moisture. CAUTION: Brake fluid is hygroscopic and should neverbe stored in an unsealed container. Do notallow petroleum base fluid to contaminatethe brake fluid since damage to the rubberseals of the system may result. WARNING: Brake fluid will cause rapid and serious dam-age to paintwork. If accidental spillage oc-curs, the affected area must be rinsed withwater immediately. Do not allow brake fluidto come into contact with the eyes or to beingested and ensure that fluid is safely storedaway form the reach of children. SG140A1-E AIR CONDITIONING SYSTEMMAINTENANCE Condenser Ensure that the condenser is periodically in- spected and that accumulations of dirt, deadinsects and leaves etc, are removed to ensurethat the efficiency of the system is not impaired.Care must be exercised to ensure that the con-denser fins are not damaged during cleaning.
HGK215
HGK216-D

OWNER MAINTENANCE
6-16
SG170A1-E BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked with the engine turned off. The pedal to floor clear-ance should be checked with the engine runningand a load of 490 N applied to the pedal. If eithervalue is incorrect, the necessary adjustmentshould be performed by a Hyundai dealer. Pedalto floor clearance: 1.97 in. (50 mm) SG190A1-E DRIVE BELTS The various engine drive belts must be checked for condition, tension and freedom from damageand excessive wear. The tension of a new beltmust be checked after thirty minutes runningfollowing fitment of the new belt to allow for theinitial belt stretch.
SG200A1-E FUSIBLE LINKS
AS60310A
Melted Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted. WARNING: Under no circumstances should a fusible linkbe replaced with anything other than a newlink of the same rating. The use of higherrated links or other means of connecting thecircuit will create a potential fire hazard.G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1~6 mm)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

VEHICLE SPECIFICATIONS 9-1
1.6 & 2.0 L 205 / 55 R16
SJ000A1-F
9. VEHICLE SPECIFICATIONS
Litre55
in. (mm)
173(4395)
69.3(1760) 52.4(1330)99.6(2530)58.7(1490)58.7(1490)
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm)5.20 in. (132 mm)Vane type
9
J010A01GK-AAT MEASUREMENT J020A01GK-AAT POWER STEERING SJ030A1-E FUEL SYSTEM J030A01GK-DATTYRE J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
Overall lengthOverall widthOverall height (unladen)Wheel baseWheel tread
FrontRear
TypeWheel free playRack strokeOil pump type
Fuel tankcapacity US.gal
14.5 Imp.gal
12 2.7 V6
215 / 45 R17
1.6L
MF 60AH 90A2.0L
MF 68AH 90A2.7L
MF 68AH 95A
J035A01GK-DAT SPARE TYRE
T125/70R 16 (Temporary)
Standard
Dual hydraulic with brake booster Ventilated discSolid DiskCable
J050A01GK-GAT BRAKE
Type Front brake typeRear brake typeParking brake

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
1.6/2.7L API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C)SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 *1, *2 (BELOW -10°C)SAE 5W-30 *1 (BELOW 10°C)SAE 5W-40 *1 (BELOW 20°C)
2.0L API SH or SAE 15W- 40 (ABOVE -10°C)
ABOVE, SAE 10W-30 (-25°C ~ 40°C)
ILSAC GF-1 SAE 10W-40 (ABOVE -25°C)
or ABOVE SAE 5W-20 (BELOW -10°C) *1, *2
SAE 5W-30 (BELOW 10°C) *1SAE 5W-40 (BELOW 20°C) *1
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving conditionSevere driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP- III or SK ATF SP- III
Dexron 2DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
J080A03GK-EAT LUBRICATION CHART
Item
Engine Oil Engine Oil Consumption TransaxlePower Steering Brake Fluid CoolantQ'ty (Imp.qts.) (litre, us.qts.)
Engine Oil: 1.6 L : 2.9(3.3, 3.5)2.0L : 3.39 (3.85, 4.07)2.7L : 4.0 (4.5, 4.76)Oil Pan:1.6 L: 2.64(3.0, 3.17) (MAX) 1.76 (2.0, 2.11)(MIN)
2.0L: 3.12(3.55, 3.75) (MAX)3.3 (2.6, 2.7)(MIN)
2.7L: 3.7 (4.2, 4.44) (MAX)3 (3.4, 3.59) (MIN)
Oil Filter : 0.26(0.3, 0.32) MAX. 1L / 1500 Km MAX. 1L / 1000 Km5 speed : 1.86 (2.15, 2.27), 6 speed : 1.94 (2.2, 2.32)
6.9 (7.8, 8.2)As requiredAs required1.6L/2.0L : 6.2 (7.0, 7.4)2.7L : 7.0 (8.0, 8.5)
Manual Auto

INDEX10-1
C CARE OF CAS
SETTE TAPE ........................................................... 1-65
CARE OF DISC ................................................................................ 1-65
CARE OF SEAT BELTS .................................................................. 1-12
CATALYTIC CONVERTOR OPERATING PRECAUTIONS .......7-1~7-2
CENTRAL DOOR LOCK .................................................................... 1-4
CHANGING A FLAT TYPE ................................................................ 3-3
CHECKING THE CLUTCH FLUID ................................................... 6-13
CHILD RESTRAINT SYSTEM ......................................................... 1-14
CIGAR LIGHTER .............................................................................. 1-37
CLUTCH PEDAL FREEPLAY .......................................................... 6-15
COMBINATION IGNITION SWITCH AND STEERING LOCK .......... 2-2
CRUISE CONTROL ......................................................................... 1-49
D DAILY OPERATING CHECKS ........................................................... 6-4
DEFROSTING/DEFOGGING ........................................................... 1-55
DIGITAL CLOCK .............................................................................. 1-37
DOOR LOCKS .................................................................................... 1-2 DOOR WINDOWS .............................................................................. 1-6
DRINK HOLDER .............................................................................. 1-38
DRIVE BELTS .................................................................................. 6-16
DRIVING FOR ECONOMY .............................................................. 2-10
JK000A2-EAT 10. INDEX
A AIR BAG ........................................................................................... 1-19
AIR CONDITIONING SWITCH ......................................................... 1-56
AIR CONDITIONING SYSTEM MAINTENANCE ............................6-13
AIR CLEANER ELEMENT REPLACEMENT ..................................... 6-9
AIR CONDITIONER FILTER ............................................................ 1-62
ANTENNA ......................................................................................... 1-67
ANTI-LOCK BRAKE SYSTEM ........................................................... 2-8
AUTOMATIC TRANSMISSION FLUID ............................................. 6-11
AUTOMATIC TRANSMISSION .......................................................... 2-5
BBATTERY MAINTENANCE .............................................................. 6-17
BEFORE FOLDING THE REAR SEATS ......................................... 1-10
BEFORE STARTING THE ENGINE .................................................. 2-2
BONNET RELEASE ......................................................................... 1-45
BRAKE PEDAL FREEPLAY ............................................................. 6-16
BRAKE SYSTEM CHECKING ......................................................... 6-12
10

INDEX10-3
INSTRUMENT PANEL ILLUMINATION CONTROL
........................1-37
INSTRUMENTS AND CONTROLS ..................................................1-25
INTERIOR REAR VIEW MIRROR ................................................... 1-43
J JUMP STARTING ............................................................................... 3-1
KKEY POSITIONS ................................................................................ 2-2
KEYS .................................................................................................. 1-2 L LIGHTING SWITCH .......................................................................... 1-34
LUGGAGE NET ................................................................................ 1-48
LUMBAR SUPPORT ADJUSTMENT ................................................. 1-8
M
MAINTENANCE AND SERVICING REQUIREMENTS ..................... 5-1
MAINTENANCE UNDER SEVERE USAGE CONDITIONS .............. 5-4
MANUAL TRANSMISSION LUBRICANT .............. ...........................6-10
MANUAL TRANSMISSION ................................................................ 2-4
MAP LIGHT ...................................................................................... 1-40
MULTI FUNCTION SWITCH ................................. ...........................1-33
MULTI GAUGE ................................................................................. 1-33OODOMETER
..................................................................................... 1-31
OUTSIDE REARVIEW MIRROR HEATER ...................................... 1-42
PPARKING BRAKE ............................................................................ 1-43
POWER STEERING FLUID LEVEL ................................................. 6-18
POWER STEERIN G HOSES ........................................................... 6-18
PRE-TENSIONER SEAT BELT ............................................ 1-18 ~ 1-19
PROTECTING YOUR HYUNDAI FROM CORROSION .................... 4-1
R
REAR FOG LIGHT SWITCH ............................................................ 1-44
REAR PARCEL SHELF ................................................................... 1-11
REAR SEAT ENTRY .......................................................................... 1-9
REAR SEAT POSITIONS .................................................................. 1-9
RECOMMENDED SHIFT POINTS ..................................................... 2-5
REMOTE FUEL FILLER LID RELEASE.......................................... 1-46
REPLACING LIGHT BULBS ...................... ......................................6-18
RUNNING IN ...................................................................................... 1-1
SSCHEDULED MAINTENANCE .......................................................... 5-2
SEAT BELT PRECAUTIONS ........................................................... 1-11
SEAT BELTS (3-Point Type) ............................... .............................1-13