checking oil Hyundai Coupe 2003 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Coupe, Model: Hyundai Coupe 2003Pages: 310, PDF Size: 2.87 MB
Page 136 of 310

DO-IT-YOURSELF MAINTENANCE
6-4 G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B02GK-GAT
Recommended Oil SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
1.6L (DOHC), 2.7 L (V6)
Page 137 of 310

DO-IT-YOURSELF MAINTENANCE 6-5
HGK210
G030C01A-AAT
To Check the Oil Level G030D01A-GAT
Adding Oil
Before checking the oil, warm up the engine to
the normal operating temperature and be sure it is parked on level ground. Turn the engine off.
Wait five minutes, then remove the dipstick,
wipe it off, fully reinsert the dipstick and with-draw it again. Then note the highest level the oilhas reached on the dipstick. It should be be-tween the upper ("FULL") and lower ("LOW")range. If the oil level is close to or below the "L" mark,
add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counter- clockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clockwise.
The distance between the "F" and "L" marks is
equal to about 1 liter of oil.HGK211
DOHC V6 DOHC V6
See the lubrication chart on the page 9-3. NOTE:
o The use of a 5W-20 multi grade oil is not recommended for sustained high speed use.
o When replacing or adding the oil, below SAE 10W-30 is recommended. Using a high viscosity oil of SAE 15W-40 and over makes malfunction of CVVTengine when the engine is cool.
HGK259
2.0 L (DOHC CVVT)
Page 139 of 310

DO-IT-YOURSELF MAINTENANCE 6-7
-15 (5)
-25 (-13) -35 (-31)-45 (-49)
G050A01A-AAT
CHECKING AND CHANGING THE EN- GINE COOLANT
WARNING: Do not remove the radiator cap when the
engine is hot. When the engine is hot, the engine coolant is under pressure and mayerupt through the opening if the cap isremoved. You could be seriously burned ifyou do not observe this precaution. Do notremove the radiator cap until the radiator iscool to the touch. G050B01A-AAT
Recommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant shouldbe compatible with aluminum engine parts.Additional corrosion inhibitors or additives shouldnot be used. The cooling system must be main-tained with the correct concentration and typeof engine coolant to prevent freezing and corro-sion. Never allow the concentration of anti-freeze to exceed the 60% level or go below the35% level, or damage to the cooling systemmay result. For proper concentration when add-ing or replacing the engine coolant, refer to thefollowing table.
HGK187
35% 40%50%60%
G050C01A-AAT
To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir. The level of the cool-ant should be between the "LOW" and "FULL"lines on the reservoir when the engine is cool.If the level is below the "LOW" mark, addengine coolant to bring it up between "LOW"and "FULL". If the level is low, inspect forcoolant leaks and recheck the fluid level fre-quently. If the level drops again, visit yourHyundai dealer for an inspection and diagnosisof the reason.
7. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-ter 9 for engine oil capacity.
8. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is sug-gested that it be placed in a sealed containerand taken to a service station for maybereclaimation. Do not pour the oil on theground or put it in with the household trash.
WARNING: Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin for prolonged periods of time. Wash yourhands thoroughly with soap and warm wa-ter as soon as possible after handling usedoil.
Ambient
temperature °C ( °F) Engine Coolant concentration
Antifreezesolution Water
65% 60%50%40%
Page 143 of 310

DO-IT-YOURSELF MAINTENANCE 6-11
Transaxle lubricant in the manual transaxle should
be checked at those intervals specified in the vehicle maintenance schedule in Section 5. Recommended Oil
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) in the manual transaxle.Manual Transaxle Oil Capacity
5 speed : 2.15L (2.27 U.S. quarts) 6 speed : 2.2L (2.32 U.S. quarts) WARNING: It is always better to check the transaxle oil
level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts. G100B02A-AAT
To Check the Manual Transaxle Fluid Level
SSA6100B
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclock- wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil level should be at its bottomedge. If it is not, check for leaks beforeadding oil. To refill the transaxle or bring theoil level up,add oil slowly until it reaches theproper level. Do not overfill.
3. Replace the plug and washer, screw it in with your fingers and then tighten securelywith the wrench.
G100A02GK-GAT
CHECKING THE TRANSAXLE OIL (MANUAL)
G110A01E
Filler plug
Drain plug G110A02A-AAT
CHECKING THE TRANSAXLE FLUID (AUTOMATIC)
Transaxle fluid in the automatic transaxle should
be checked at those intervals specified in the vehicle maintenance schedule in Section 5.
NOTE: Basically automatic transaxle fluid is red
color. As driving distance increases, the fluid color turns darkish red gradually. It isnormal condition and you should not usefluid color as a criterion for replacing thetransaxle fluid.
You must replace the automatic transaxle
fluid in accordance with intervals specifiedin the vehicle maintenances schedule insection 5. G110B03A-AAT
Recommended Fluid
Your Hyundai automatic transaxle is specially
designed to operate with DIAMOND ATF SP-III or SK ATF SP-III. Damage caused by anonspecified fluid is not covered by your newvehicle limited warranty.
Page 150 of 310

DO-IT-YOURSELF MAINTENANCE
6-18 CAUTION: A burned-out fuse indicates that there is a problem in the electrical circuit. If you re-place a fuse and it blows as soon as theaccessory is turned on, the problem is seri-ous and should be referred to a Hyundaidealer for diagnosis and repair. Never re-place a fuse with anything except a fusewith the same or a lower amperage rating. Ahigher capacity fuse could cause damageand create a fire hazard. NOTE: See page 6-23 for the fuse panel descrip- tions.
Burned out
G200B03YGood G210A01A-AAT CHECKING THE BATTERY WARNING: Batteries can be dangerous! When working with batteries, carefully observe the follow-ing precautions to avoid serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle's alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuseshould be a snug fit. If it is not, have the fuseclip repaired or replaced by a Hyundai dealer.If you do not have a spare fuse, you may beable to borrow a fuse of the same or lowerrating from an accessory you can tempo-rarily get along without (the radio or cigarettelighter, for example). Always remember toreplace the borrowed fuse.
AXA6201B
Page 151 of 310

DO-IT-YOURSELF MAINTENANCE 6-19
G240A01A-AAT
POWER STEERING HOSES It is suggested that you check the power steer-
ing hose connections for fluid leakage daily. The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure. G250A01A-AAT
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you maypurchase a factory Shop Manual at your Hyundaidealer's parts department. This is the samemanual used by dealership technicians andwhile it is highly technical it can be useful inobtaining a better understanding of your carand how it works.
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer-tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°F). If the noise stops dur-
HGK214
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in operation. ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.
G210B01A-AAT
Checking the Battery Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals shouldbe removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AAT
CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the coolant fan, so that you are notinjured by a rotating fan blade. As the cool-ant temperature decreases the fan will auto-matically shut off. This is a normal condi-tion.
G220B01A-AAT
Checking Engine Cooling Fan The engine coolant fan should come on auto-
matically if the engine coolant temperature ishigh.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.
Page 168 of 310

INDEX
10-4
Tires
Balancing ........................................................................................ 8-3
Chains ............................................................................................ 8-2
Changing a flat tire ......................................................................... 3-4
If you have a fl at tire ...................................................................... 3-4
Information ...................................................................................... 8-1
Pressure ......................................................................................... 8-1
Replacement ................................................................................... 8-3
Rotation .......................................................................................... 8-2
Snow tires ....................................................................................... 8-2
Spare ti re ........................................................................................ 3-3
Traction ........................................................................................... 8-3
Towing Emergency ..................................................................................... 3-9
If your car must be towed .............................................................. 3-8
Trailer or vehicle towing ............................................................... 2-13
Transaxle Automatic ........................................................................................ 2-6
Automatic transaxle fluid checking ...............................................6-11
Manual ............................................................................................ 2-4
Manual transaxle oil checking ...................................................... 6-11
Trip Computer ................................................................................... 1-31
Trip Odometer ................................................................................... 1-30
V Vehicle Identificat ion Number (VIN) .................................................... 8-1
Vehicle Specification ........................................................................... 9-1Ventilation Center ventilator ........................................................................... 1-50
Side ventilator ............................................................................... 1-50WWasher fluid
...................................................................................... 6-10
Warning Lights ....................................................................... 1-28 ~ 1-29
Windows Glass ................................................................................... 1-7
Windshield Wiper and Washer ......................................................... 1-34
Windshield Wiper Blades .................................................................. 6-10
Page 280 of 310

OWNER MAINTENANCE 6-5
See the lubrication chart on the page 9-3. NOTE:
o The use of a 5W-20 multi grade oil is not
recommended for sustained high speeduse.
o When replacing or adding the oil, below SAE 10W-30 is recommended.Using a high viscosity oil of SAE 15W-40and over makes malfunction of CVVT en-gine when the engine is cool. SG030D1-E ENGINE OIL REPLENISHMENT If the indicated oil level is at or below the lower mark of the dipstick, oil should be added until thelevel is at or below the upper mark.To add oil to the engine, remove the filler cap byrotating in an counterclockwise direction andpour engine oil into the engine. Before checkingthe level again, allow several minutes for the oilto drain into the sump. Replace the oil filler caprotating it in a clockwise direction until tight.The quantity of oil required to raise the level from theminimum to maximum level is approximately 1 litre.
SG030C1-E Engine Oil Level The engine oil level should be checked with the engine at normal operating temperature and thevehicle parked upon level ground.Prior to checking the level, the vehicle should beallowed to stand for several minutes after theengine has been switched off to allow the oil todrain back to the sump.Withdraw the dipstick and wipe it with a clean rag.Replace the dipstick fully and withdraw againwhen the oil level may be read from the stick.Normal oil level is indicated when the oil ispresent between the two marks on the stick. It isnot necessary to add oil if the level is above thelower mark and in any case, oil must not beadded to the degree that the level exceeds theupper mark. Replace the dipstick fully after check-ing the level.
HGK210HGK211
DOHC
DOHC V6
HGK259
2.0 L DOHC CVVT
V6
Page 282 of 310

OWNER MAINTENANCE 6-7
ways wash thoroughly after any contact. Keep used oils out of reach of children. It is illegalto pollute drains, water courses and soil. Useonly authorized waste collection facilitiesincluding civic amenity sites and garages forthe disposal of used oil and oil filters. If indoubt, contact the local authority for dis-posal instructions. SG050A1-E ENGINE COOLANT CHECKING AND REPLACING WARNING: Do not remove the radiator cap when the engine is hot, since the system is pressurizedand coolant may be ejected from the radiatorresulting in scalding. SG050B1-E Coolant recommendations
Only ethylene glycol based coolant with a corro- sion inhibitor suited to aluminium alloy enginecomponents should be used in the cooling sys-tem. No further additives or inhibitors should beused. The coolant specific gravity should bechecked as prescribed in the maintenance sched-ule to ensure adequate frost and corrosion pro-tection. In addition, the engine coolant must bereplaced at the specified interval since the corro-sion inhibitor properties deteriorate with time.It is important to note that whilst an increase in theconcentration of anti freeze gives an increase inthe level of frost protection, a solution which is inexcess of 65% anti freeze will result in reducedfrost protection and engine overheating. There-fore the recommended concentration of 50%should not be exceeded for general use.The use of methanol based anti freeze com-pounds may result in engine overheating and willinvalidate the vehicle warranty. NOTE: It is imperative that vehicles fitted with an airconditioning system have a coolant concen-tration of the recommended strength at alltimes. The use of the air conditioning systemwhen the cooling system is filled with wateronly will result in the heater matrix freezingand subsequently bursting.SG050C1-E Engine Coolant LevelThe engine coolant level may be observed through the side of the plastic coolant reservoir(expansion tank) when the engine is cold. If thelevel is below the "LOW" mark, add coolant of thecorrect concentration until the level is betweenthe "LOW" and "Full" marks. If the level fallsbelow the "LOW" mark on a regular basis despitebeing topped up, consult a Hyundai dealer. SG050D1-E To Change the Engine CoolantThe engine coolant should be changed at those intervals specified in the vehicle maintenanceschedule in Section 5. NOTE: Care should be taken to ensure that coolantis not allowed to spill onto the paintworksince the finish may become damaged. Ifcoolant spillage occurs, the affected areashould be rinsed thoroughly with water.
1. Park the vehicle on level ground and ensure
that the parking brake is firmly applied, and the engine allowed to cool.DO NOT ATTEMPT THIS OPERATIONWHILST THE ENGINE IS HOT SINCEBURN-ING OR SCALDING MAY RESULT.
2. Prepare a suitable receptacle to collect the displaced coolant and position this under theradiator drain tap.
HGK187
Page 308 of 310

INDEX
10-2 E EFFECTIVE BRAKING
....................................................................... 2-8
ELECTRIC COOLING FANS ........................................................... 6-17
EMISSION CONTROL SYSTEMS ..................................................... 7-1
ENGINE COMPARTMENT ................................................................. 6-1
ENGINE COOLANT CHECKING AND REPLACI NG ........................ 6-7
ENGINE COOLANT TEMPERATURE GUAGE ...............................1-30
ENGINE OIL AND FILTER REPLACEMENT .................................... 6-6
ENGINE OIL CONSUMPTION ........................................................... 6-6
ENGINE OIL REPLENISHMENT ............ ........................................... 6-5
ENGINE OIL ....................................................................................... 6-4EXTERIOR REAR VIEW MIRROR .................................................. 1-42
FFOLDING REAR SEAT .................................................................... 1-10
FRONT ASHTRAY ........................................................................... 1-38
FRONT DOOR EDGE WARNING LAMP ........................................1-45
FRONT FOG LIGHT SWITCH ......................................................... 1-44
FRONT SEAT ADJUSTMENT ........................................................... 1-7
FRONT SEAT BELT PIVOT HEIGHT ADJUSTMENT ....................1-12
FUEL ECONOMY ............................................................................... 2-3
FUEL GAUGE .................................................................................. 1-29
FUEL RECOMMENDATIONS ........... ................................................. 1-1
FUSE PANEL DESCRIPTION ......................................................... 6-22
FUSIBLE LINKS ............................................................................... 6-16G
GLOVE BOX .....................................................................................
1-41
HHATCHBACK DOOR ........................................................................ 1-46
HATCHBACK DOOR WIPER AND WASHER ................................1-36
HAZARD WARNING SYSTEM ........................................................ 1-36
HEADLIGHT BULB ........................................................................... 6-18
HEADLIGHT AIMING ADJUSTMENT ..............................................6-18
HEADLIGHT LEVELING DEVICE SYSTEM ....................................1-38
HEAD RESTRAINT ADJUSTMENT ................................................... 1-8
HEATED REAR WINDOW ......... ...................................................... 1-36
HEATING AND COO LING CONTROL ............................................ 1-51
ROTARY TYPE ................................................................. 1-52 ~ 1-56
AUTOMATIC TYPE ........................................................... 1-57 ~ 1-62
HORN ............................................................................................... 1-48
IIF THE ENGINE CANNOT BE CRANKED ........................................ 3-1
IF THE ENGINE OVERHEATS .......................................................... 3-2
IF THE ENGINE WILL NOT START .................................................. 3-1
IF THE EVENT OF A PUNCTURE .................................................... 3-3
IMMOBILIZER SYSTEM ..................................................................... 1-2INDIVIDUAL CIRCUIT FUSES ......................................................... 6-17
INSTRUMENT CLUSTER AND INDICATORS ................................1-26