radiator Hyundai Coupe 2004 Owner's Guide

6OWNER MAINTENANCE
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1. Power steering fluid reservoir
2. Clutch fluid reservoir (Not all mod-els)
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Relay box
7. Windscreen washer fluid reservoir
cap
8. Engine coolant reservoir
9. Engine oil level dipstick 10.Radiator cap
11.Engine oil filler cap
12.Automatic transaxle fluid level dip-
stick (Not all medels)
13.Battery
G010B01GK-EAT
(2.7L)
HGK5001-E
CAUTION:
When inspecting or servic-ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
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SG030C2-E
Engine Oil Level
The engine oil level should be checked
with the engine at normal operating temperature and the vehicle parked upon level ground.
Prior to checking the level, the ve-
hicle should be allowed to stand forseveral minutes after the engine has been switched off to allow the oil todrain back to the sump. Withdraw the dipstick and wipe it with
a clean rag. Replace the dipstick fully and withdraw again when the oil level may be read from the stick.
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HGK5004
1.6L/2.0L
2.7LNormal oil level is indicated when the
oil is present between the two marks on the stick. It is not necessary to add oil if the level is above the lower mark and in any case, oil must not beadded to the degree that the level exceeds the upper mark. Replace the dipstick fully after checking the level.
WARNING:
Be very careful not to touch the
radiator hose when checking the engine oil as it may be hot enough to burn you.
NOTE: SAE 5W-20 (5W-30), ILSAC GF-3 engine oil is preferred regardlessof regional option and engine varia- tion. If SAE 5W-20, ILSAC GF-3 engine oil is not available, sec-ondary recommended engine oil for corresponding temperature range can be used.

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OWNER MAINTENANCE
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HGK5005
SG030D2-E
ENGINE OIL REPLENISHMENT
If the indicated oil level is at or below the lower mark of the dipstick, oilshould be added until the level is at or below the upper mark. To add oil to the engine, remove the filler cap by rotating in an counter- clockwise direction and pour engine oil into the engine. Before checkingthe level again, allow several minutes for the oil to drain into the sump. Replace the oil filler cap rotating it ina clockwise direction until tight.The quantity of oil required to raisethe level from the minimum to maxi- mum level is approximately 1 litre. 1.6L/2.0L
G350A01A-GAT ENGINE OIL CONSUMPTION Function of engine oil Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil con- sumption in a normal engine are asfollows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber.This oil with some oil of the cylin-der wall is burned by the high tem-perature combustion gases during the combustion process.
2.7L
!WARNING:
Be very careful not to touch the
radiator hose when checking the engine oil as it may be hot enough to burn you.

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SG050B1-E
Coolant recommendations
Only ethylene glycol based coolant with a corrosion inhibitor suited to aluminium alloy engine components should be used in the cooling system.No further additives or inhibitors should be used. The coolant specific gravity should be checked as pre-scribed in the maintenance schedule to ensure adequate frost and corro- sion protection. In addition, the en-gine coolant must be replaced at the specified interval since the corrosion inhibitor properties deteriorate withtime.It is important to note that whilst anincrease in the concentration of anti freeze gives an increase in the level of frost protection, a solution which isin excess of 65% anti freeze will result in reduced frost protection and engine overheating. Therefore therecommended concentration of 50% should not be exceeded for general use. The use of methanol based anti freeze compounds may result in engine over- heating and will invalidate the vehiclewarranty.
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ENGINE COOLANT CHECK- ING AND REPLACING
SG050A1-E
WARNING:
Do not remove the radiator cap
when the engine is hot, since the system is pressurized and coolant may be ejected from the radiator resulting in scalding. NOTE: It is imperative that vehicles fitted
with an air conditioning system have a coolant concentration of the recommended strength at all times. The use of the air condition-ing system when the cooling sys- tem is filled with water only will result in the heater matrix freezingand subsequently bursting.

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OWNER MAINTENANCE
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HGK4006
SG050C1-E
Engine Coolant Level
The engine coolant level may be
observed through the side of the plas- tic coolant reservoir (expansion tank) when the engine is cold. If the level is below the "L" mark, add coolant ofthe correct concentration until the level is between the "L" and "F" marks. If the level falls below the "L" mark on aregular basis despite being topped up, consult a Hyundai dealer. SG050D1-E
To Change the engine Coolant
The engine coolant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec- tion 5. NOTE: Care should be taken to ensure that coolant is not allowed to spill onto the paintwork since the fin- ish may become damaged. If cool-ant spillage occurs, the affected area should be rinsed thoroughly with water.
1. Park the vehicle on level ground and ensure that the parking brake is firmly applied, and the engine allowed to cool.DO NOT ATTEMPT THIS OPERA-TION WHILST THE ENGINE ISHOT SINCE BURNING OR SCALDING MAY RESULT.
2. Prepare a suitable receptacle to collect the displaced coolant andposition this under the radiator drain tap. 4. When the engine coolant has
drained completely, close the drain tap ensuring that this is not over tightened. G050D03E
3. With the heater temperature con-
trol set to the "HOT" position, re-move the radiator cap and open the radiator drain tap.

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G050D04E
SPARK PLUGS
G060A01GK-EAT Your engine was originally equipped with platinum-tipped or iridium-tipped spark plugs (2.7L only).Platinum-tipped or iridium-tipped sparkplugs will last longer than conven-tional type spark plugs. Platinum- tipped spark plug can be identified by blue lines on the ceramic shell. NOTE: Do not clean or regap platinum- tipped/iridium-tipped spark plugs.
0.039 ~ 0.043 in. (1.0~1.1 mm)
!WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Use extreme caution when working near the blades of the cooling fan sothat you are not injured by a rotat- ing fan blade. As the engine cool- ant temperature decreases, the fanwill automatically shut off. This is a normal condition.
5. Prepare a suitable quantity of new
engine coolant (refer to section 9) and pour this into the radiator.
HSM392
1.6L/2.0L 2.7L
0.039 ~ 0.043 in. (1.0~1.1 mm)
6. Start the engine with the radiator
cap still removed and continue to add coolant as the level decreases as air is expelled from the system.When the level remains constant, replace the radiator cap and re- plenish the coolant reservoir.
7. When the engine is hot, check to ensure that no coolant leaks arepresent.

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HGK5007
HGK3025-E 1.6/2.0L
2.7L!
To Check the Transaxle Fluid Level Park the car on level ground with the
parking brake engaged. When the transaxle fluid level is checked, the transaxle fluid should be at normal operating temperature and the en-gine idling.
Whilst the engine is idling, apply the
brakes and move the gear selectorlevel from "P" to each of its other positions — "R", "N", "D" — and then return to "N" or "P". With the enginestill idling:
Recommended Lubricant Use only Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands approved byHyundai Motor Co., Damage caused by a nonspecified fluid is not covered by your new vehicle limited warranty. Transaxle Fluid Capacity The fluid capacity of the automatic transaxle is 7.8 litres.
WARNING:
The transaxle fluid level should be checked when the engine is at normal operating temperature. This means that the engine, radiator,exhaust system etc., are very hot so you should exercise great care not to burn yourself during thisprocedure. 1. Open the bonnet, being careful to
keep hands and clothing clear ofany moving parts.
2. Remove the transaxle dipstick, wipe it clean, reinsert the dipstick as far as it will go, then remove it again. Now check the fluid level on thedipstick. It should be in the "HOT" range on the dipstick.

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o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copious amounts of water and medical assis-tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must besought.
o Batteries must only be charged in well venti-lated areas from which naked lights or sources of sparks are excluded.
o Ensure that children, pets or other unautho-rized persons are keptaway from batteries.
o Do not allow anything to bridge the
positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery.
The battery fitted during production isof the "Maintenance Free" type.
ELECTRIC COOLING FANS
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YG210A1-E
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even whenthe engine is not running. Do not touch the radiator fan until it is completely stopped.As the coolant temperature de-creases the fan will automaticallyshut off. This is a normal condi- tion.
Checking Engine Cooling Fan The engine cooling fan should auto- matically come on if the engine cool-ant temperature is high.
Checking Condenser Cooling Fan The condenser cooling fan (in front of the condenser) should come on auto- matically whenever the air conditioneris in operation.
POWER STEERING HOSES
YG220A1-E It is suggested that you check the power steering hose connections for fluid leakage at those intervals speci- fied in the vehicle maintenance sched-ule in Section 5. The power steering hoses should be replaced if there are severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hoses could cause premature failure. NOTE: The power steering pump may be noisy when the engine is firststarted in the extreme cold (-4°F). This noise is not abnormal and will stop as the engine warms up.If the power steering pump contin- ues to be noisy after the engine has warmed up, have it inspectedby your Authorized Hyundai Dealer.

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PROTECTED COMPONENTS
Generator(1.6L/2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24))Condenser fan relayRadiator fan relayEngine control relay, Fuel pump relay, A/T control relay, Generator,ECM(1.6L/2.7L),PCM(2.0L) Ignition switch,Start relayABS/ESP control module,ESP Air bleeding connectorABS/ESP control module,ESP Air bleeding connectorBlower relayInjector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control moduleFront fog lamp relayTCM(2.7L),ECM(2.7L/1.6L)Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
FUSERATING 120A50A 30A30A 30A 30A 40A40A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RAD ECU
IGN
ABS 1 ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (HI)
H/LP (LO)

9 VEHICLE SPECIFICATIONS
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Q'ty (Imp.qts.) (litre, us.qts.) (Drain and refill) Engine Oil (With oil filter):1.6 L : 2.9(3.3, 3.5) 2.0L : 3.39 4.0, 4.07) 2.7L : 4.0 (4.5, 4.76)MAX. 1L / 1500 Km MAX. 1L / 1000 Km 5 speed : 1.86 (2.15, 2.27),6 speed : 1.94 (2.2, 2.32) 6.9 (7.8, 8.2)As required As required 1.6L/2.0L : 6.2 (7.0, 7.4)2.7L : 7.0 (8.0, 8.5)LUBRICATION CHART
J080A04GK-EAT Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C) Normal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85(API GL-4)HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co.,PSF-3 DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Engine Oil Consumption Transaxle Power Steering Brake Fluid Coolant
Manual Auto