brake Hyundai Coupe 2006 Service Manual

6 DO-IT-YOURSELF MAINTENANCE
4
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air cleaner
5. Relay box 6. Windshield washer fluid reservoir
cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap 10.Engine oil filler cap
11.Automatic transaxle fluid level dip-
stick (If installed)
12.Battery
G010C01GK-GAT
(2.7 V6)
HGK5001
CAUTION:
When inspecting or servic- ing the engine, you shouldhandle tools and other heavy objects carefully so that the plastic rocker coverof the engine is not dam- aged.
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6
DO-IT-YOURSELF MAINTENANCE
5
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (in- cluding spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system opera- tion (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ-
ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does notoperate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020A01A-AAT
Engine Compartment
The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition GENERAL CHECKS

6 DO-IT-YOURSELF MAINTENANCE
10
HGK4006
G050C01A-AAT To Check the Coolant Level
The coolant level can be seen on the
side of the plastic coolant reservoir. The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cool. Ifthe level is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspectfor coolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for aninspection and diagnosis of the rea- son. G050D02A-AAT To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the ve-hicle maintenance schedule in Sec- tion 5.
CAUTION:
Engine coolant can damage the fin- ish of your car. If you spill engine coolant on the car, wash it off thor- oughly with clean water.
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1. Park the car on level ground, set the parking brake and remove the radia- tor cap when cool.
2. Be sure your drain receptacle is in place. Open the drain cock on the radiator. Allow all the engine cool-ant to drain from the cooling sys- tem, then securely close the drain cock.
3. Check Section 9 for the capacity of the cooling system in your car.Then, following the manufacturer'sdirections on the engine coolant container, add the appropriate quantity of engine coolant to theradiator. 4. Turn the radiator cap counterclock-
wise without pressing down on it,until it stops. This relieves any pres- sure remaining in the cooling sys- tem. And remove the radiator capby pushing down and turning coun- terclockwise. Now fill the radiator with clean dem- ineralized or distilled water. Con- tinue to add clean demineralized ordistilled water in small quantities until the fluid level stays up in the radiator neck. G050D03E

6 DO-IT-YOURSELF MAINTENANCE
16
HGK5007
G110D03Y-AAT
To Check the Transaxle Fluid Level
1.6/2.0L 2.7L
The automatic transaxle fluid level should be checked regularly. Keep the vehicle on level ground with the parking brake applied and check the fluid level according to the follow-ing procedure.
1. Place the shift lever in N(neutral) position and confirm the engine isrunning at idle speed.
2. After the transaxle is warmed up
sufficiently [fluid temperature70~80°C (158~176°F)], for example by 10 minutes usual driving, move the shift lever through all positionsthen place the shift lever in N(neutral) or P(park) position. 3. Confirm if the fluid level is in the
“HOT” range on the level gauge. Ifthe fluid level is lower, add the specified fluid from the fill hole. If the fluid level is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the“COLD” line and then recheck the fluid level according to the above step 2.
HGK5008
!WARNING:
The cooling fan is controlled by engine coolant temperature andmay sometimes operate even when the engine is not running. Use extreme caution when workingnear the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the enginecoolant temperature decreases, the fan will automatically shut off. This is a normal condition.
Fluid level should be within this
range

6
DO-IT-YOURSELF MAINTENANCE
17
G120D01A-AAT
To Check the Fluid Level
The fluid level in the brake fluid reser- voir should be checked periodically.The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the"MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.
HGK5012
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G120A01A-AAT CHECKING THE BRAKES
CAUTION:
Because brakes are essential to the
safe operation of the car, it is sug- gested that they be checked and inspected by your Hyundai dealer.The brakes should be checked and inspected for wear at those intervals specified in the vehicle maintenanceschedule in Section 5. G120B01A-AAT Checking the Brake Fluid Level
WARNING:
Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle's paint ifspilled on it and not removed im- mediately.

6 DO-IT-YOURSELF MAINTENANCE
18
HGK5013
CHECKING THE CLUTCH FLUID
To add brake fluid, first wipe away any dirt then unscrew the fluid reservoircap. Slowly pour the recommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser-voir and tighten. G130A01S-AAT
(Manual Transaxle) To Check the Clutch Fluid
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G120E02A-AAT
Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can
damage your vision if it gets into your eyes. Use only DOT 3 or DOT4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain openany longer than required. This will avoid entry of dirt and moisture which can damage the brake sys- tem and cause improper opera- tion. The clutch fluid level in the mastercylinder should be checked when performing other under hood services. The system should be checked forleakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and"MIN" level markings on the fluid res- ervoir. Fill as required. Fluid loss indi- cates a leak in the clutch systemwhich should be inspected and re- paired immediately. Consult your Hyundai dealer.G140A01A-AAT
Keeping the Condenser Clean
The air conditioning condenser (and
engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These caninterfere with maximum cooling effi- ciency. When removing such accu- mulations, brush or hose them awaycarefully to avoid bending the cooling fans. AIR CONDITIONING CARE

9 VEHICLE SPECIFICATIONS
2
4395(173)
1760(69.3) 1330(52.4)2530(99.6) 1490(58.7) 1510(59.5)1500(59.1)
J010A02GK-GAT MEASUREMENT
Overall length Overall widthOverall height (unladen) Wheel base Wheel tread
195/65 R15 205/55 R16215/45 R17
Type Wheel free playRack stroke Oil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.)Vane type
J060A01F-AAT FUEL SYSTEM
J020A01GK-GAT POWER STEERING J030A02GK-GATTIRE
Option
J040A03GK-GAT ELECTRICAL
Item BatteryAlternator
mm (in.)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH 120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH
90A
J050A01GK-GAT BRAKE
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
J035A02GK-GAT SPARE TIRE
Standard Option T125/70 R16 (Temporary)
Full size
1.6L
MF 60AH 90A
Front RearFront Rear FrontRear

9 VEHICLE SPECIFICATIONS
4
Q'ty (liter) (us.qts., Imp.qts.)
(Drain and Refill) Engine Oil: (With oil filter) 1.6 L : 3.3 (3.5, 2.9)2.0 L : 4.0 (4.2, 3.5) 2.7 L : 4.5 (4.76, 4.0) MAX. 1L / 1500 Km MAX. 1L / 1000 Km 5 speed:2.15(2.27, 1.86) 6 speed:2.2(2.32, 1.94) 7.8 (8.2, 6.9) As required As required1.6L/2.0L : 7.0 (7.4, 6.2) 2.7L : 8.0 (8.5, 7.0)
LUBRICATION CHART
J080A04GK-GAT Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C) Normal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4)HYUNDAI GENUINE ATF SP-III, DIAMOND ATF SP-III, SK ATF SP-III or other brands approved by Hyundai Motor Co., PSF-3DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Recommends Engine Oil Consumption Transaxle Power Steering Brake Fluid Coolant
Manual Auto

10INDEX
2
A Air bag ........................................................................ 1-34
Air clean er filter .......................................................... 6-11
Air Conditioning
Care ......................................................................... 6-18
Operation ................................................................. 6-19
Switch ...................................................................... 1-84
Air Cond itioner filter .................................................... 1-93
Antenna .................................................................... 1-102
Ashtray ....................................................................... 1-63
Audio Remote Control ................................................. 1-82
Automatic Transaxle .................................................... 2-8
BBattery .............................................................. 2-18, 6-23
Brake
Anti-lock system ...................................................... 2-12
Checking the brakes ................................................ 6-17
Fluid ......................................................................... 6-17
Practices ................................................................. 2-15
Breaking-In your new Hyundai ..................................... 1-3
CCare of Cassette tapes ............................................ 1-128
Care of D iscs ........................................................... 1-127
Cassette Tape Player Operation (H280, H265, H465) .........................1-105, 1-114, 1-120
Catalytic Converter ...................................................... 7-3
Child Restraint system ............................................... 1-25Child Seat Restraint Suitability For Seat Position
Using the Seat Belt .................................................. 1-27
Cigarette Lighter ......................................................... 1-62
Clock .......................................................................... 1-62
Clutch Checking fluid .......................................................... 6-18
Combination Light
Daytime running lights ............................................. 1-57
Headlight flasher ...................................................... 1-58
Headlight swi tch ...................................................... 1-56
High-beam switch .................................................... 1-57
Lane change si gnal .................................................. 1-56
Turn signal operation ............................................... 1-56
Compact Disc Player Operation
(H280, H265, H465) .........................1-111, 1-117, 1-123
Cooling Fans ............................................................... 6-24
Corrosion Protection
Cleaning the interior .................................................. 4-6
Protecting your Hyundai from corrosion ................... 4-2
Washing and waxing ................................................. 4-4
Cruise Control ............................................................. 1-79
DDefrosting/Defogging ................................................... 1-89
Door
Central door lock ...................................................... 1-8
Door locks ................................................................ 1-7 Locking and unlocking front door with a key ............ 1-7
Drink Holder ................................................................ 1-63

10INDEX
4
J Jump Starting .............................................................. 3-3
KKeys ............................................................................ 1-4
If you lose y our keys .............................................. 3-15
Positions ................................................................... 2-3
L
Light Bulb Replacement .............................................. 6-27
Lubrication Chart .......................................................... 9-4
Luggage Net ............................................................... 1-78
M Maintenance Intervals Explanation of scheduled maintenance items
................................................................................. 5-8
Maintenance under severe usage conditions ............ 5-7
Scheduled maintenance ............................................ 5-4
Service requirements ................................................ 5-2
Map Light .................................................................... 1-68
Mirros
Day-night inside rearview ......................................... 1-71
Outside rearview folding ............... ...........................1-70
Outsde rearview heating ....... ...................................1-70
Multi gauge ................................................................. 1-55
OOdometer .................................................................... 1-52PParking
Brake ............................................................. 1-71
Power Steering Fluid Level ......................................... 6-25
RRear Seats Before Folding the Rear Seats ................................ 1-18
Fold down ................................................................ 1-19
Rear seat entry ........................................................ 1-17
Rear Seat Positions ................................................ 1-18
Rear Window Defroster Switch ................................... 1-61
Rear Window Wiper and Washer Switch ....................1-59
SSeat Belts 3-Point type ............................................................. 1-23
Adjustable height ..................................................... 1-23
Adjusting your seat belt ........................................... 1-24
Care of seat belts .................................................... 1-22
Precautions .............................................................. 1-20
Pre-tentioner Seat Belt ............................................ 1-31
Spectacle C ase .......................................................... 1-68
Speedometer ............................................................... 1-51
Starting Pr ocedures..................................................... 2-5
Steering Wheel Tilt lever ............................................ 1-78
Stereo Radio Operation (H280, H265, H465)
........................................................ 1-105, 1-114, 1-120
Stereo Sound System .............................................. 1-103
Sun Visor .................................................................... 1-77
Sunroof ....................................................................... 1-65