rear Hyundai Coupe 2006 Service Manual

2
DRIVING YOUR HYUNDAI
19
C160G01A-GAT To Keep Locks from Freezing To keep the locks from freezing, squirt an approved de-icer fluid or glycerineinto the key opening. If a lock is cov- ered with ice, squirt it with an approved de-icing fluid to remove the ice. If thelock is frozen internally, you may be able to thaw it out by using a heated key. Handle the heated key with careto avoid injury. NOTE: The proper temperature for using the immobilizer key is from -40°C to 80°C. If you heat the immobilizer key over 80°C to open the frozenlock, it may cause damage to the transponder in its head. C160H01A-AAT Use Approved Anti-Freeze in Window Washer System To keep the water in the window washer system from freezing, add an approvedanti-freeze solution in accordance with instructions on the container. Window washer anti-freeze is available fromHyundai dealers and most auto parts outlets. Do not use engine coolant or other types of anti-freeze as thesemay damage the finish.
C160I01A-AAT Don't Let Your Parking Brake Freeze Under some conditions your parking brake can freeze in the engaged posi-tion. This is most likely to happen when there is an accumulation of snow or ice around or near the rear brakes orif the brakes are wet. If there is a risk the parking brake may freeze, apply it only temporarily while you put the gearselector lever in "P" (automatic) or in first or reverse gear (manual transaxle) and block the rear wheels so the carcannot roll. Then release the parking brake.

2 DRIVING YOUR HYUNDAI
22
gauge moves across the dial to- wards "H" (HOT), pull over andstop as soon as it is safe to do so, and allow the engine to idle until it cools down. You may proceedonce the engine has cooled suffi- ciently.
C190D01A-GAT Safety Chains Should the hitch connection between your car and the trailer or vehicle you are towing fail, the trailer or vehiclecould wander dangerously across other lanes of traffic and ultimately collide with another vehicle. To eliminate thispotentially dangerous situation, safety chains, attached between your car and the trailer or towed vehicle, are re-quired in most provinces. C190E01GK-GAT Trailer Weight Limit Tongue loads can be increased or de- creased by redistributing the load in the trailer. This can be verified by checkingthe total weight of the loaded trailer and then checking the load on the tongue. NOTE:
1. Never load the trailer with more
weight in the back than in the front. About 60% of the trailer load should be in the front halfon the trailer and the remaining 40% in the rear. 2. The total gross vehicle weight with
trailer must not exceed the GrossVehicle Weight Rating (GVWR) shown on the vehicle identifica- tion plate (see page 8-2). The total gross vehicle weight is the com-bined weight of the vehicle, driver, all passengers and their luggage, cargo, hitch, trailer tongue loadand other optional equipment.
Tongue load
Gross Axle
Weight
C190E01L
Total trailer
weight
C190E02L
Gross Vehicle
Weight

2
DRIVING YOUR HYUNDAI
23
3. The front or rear axle weight must
not exceed the Gross Axle Weight Rating (GAWR) shown on the ve- hicle identification plate (see page 8-2). It is possible that your towingpackage does not exceed the GVWR but exceeds the GAWR. Improper trailer loading and/or toomuch luggage in the trunk can overload the rear axle. Redistrib- ute the load and check the axleweight again.
4. The maximum permissible static
vertical load on the coupling de-vice:
1.6 L
2.0/2.7 L 50kg 60kg
!
CAUTION:
The following specifications are rec- ommended when towing a trailer. The loaded trailer weight cannot safely exceed the values in the fol-lowing chart.
HGK260
View from below the vehicle Coupling point
!WARNING:
Improperly loading your car and trailer can seriously affect its steer- ing and braking performance caus-ing a crash which you may be seri- ous injury or death. Without Brake Type
Maximum
Towable Weight Trailer
550
1,200 1,400
With Brake Type1.6 L
2.0/2.7 L Kg
5. The maximum permissible over- hang of the coupling point : 990 mm.

3
WHAT TO DO IN AN EMERGENCY
13
HGK4017
!
!
1) If the vehicle is being towed with the
rear wheels on the ground, be sure the parking brake is released.
NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dip-stick, add fluid. If you cannot add fluid, a towing dolly must be used.
2) If any of the loaded wheels or sus- pension components are damaged or the vehicle is being towed with the front wheels on the ground, use a towing dolly under the front wheels.
o Manual Transaxle: If you do not use a towing dolly,place the ignition key in the "ACC" position and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed orin the "LOCK" position when tow- ing from the rear without a towing dolly. o Automatic Transaxle:
Be sure to use a towing dolly underthe front wheels.
CAUTION:
A vehicle with an automatic transaxleshould never be towed from the rear with the front wheels on the ground. This can cause serious damage tothe transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground.
o When towing the vehicle, take
care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to the bumper or underbody of the ve-hicle. HGK4016
!
CAUTION:

3 WHAT TO DO IN AN EMERGENCY
14
OGK066005
!
D080D02A-AAT Emergency Towing
For emergency towing when no com- mercial tow vehicle is available, attacha tow cable, chain or strap to one of the towing hooks under the front/rear of your car. Do not attempt to tow yourvehicle in this manner on any unpaved surface. This could result in serious damage to your car.Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing,be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the enginerunning). A driver must be in the towed car to steer it and operate the brakes. CAUTION:
o If the car is being towed with all four wheels on the ground, it canbe towed only from the front. Be sure that the transaxle is in neu-tral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25 km (15 miles).
o Be sure the steering is unlocked by placing the key in the "ACC"position. A driver must be in thetowed vehicle to operate the steering and brakes.
Front
OGK066006
Rear

4
CORROSION PREVENTION AND APPEARANCE CARE
7
4
CORROSION PREVENTION AND APPEARANCE CARE
7ANY QUESTIONS?
E040D01A-AAT Cleaning the Seat Belts To clean the seat belts, use a cloth or sponge with mild soap or detergentand warm water. Do not use strong detergents, dye, bleach or abrasive materials on the seat belts as this mayweaken the fabric. While cleaning the belts, inspect them for excessive wear, cuts, fraying orother signs of damage and replace them if necessary. E040E01A-AAT Cleaning the Windows You may use any household window cleaner on the windows. However,when cleaning the inside of the rear window be careful not to damage the rear window defroster wiring. E050A01A-AAT If you have any questions about the care of your car, consult your Hyundai dealer.

5VEHICLE MAINTENANCE REQUIREMENTS
6
75 60I I I I I I I I I I I I
R
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID BRAKE HOSES AND LINES BRAKE FLUID & CLUTCH FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT CLIMATE CONTROL AIR FILTER (IN FRONT OF BLOWER UNIT)
F030C05GK-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 100,000 KM OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
(2) FOR THE FIRST TIME, REPLACE THE COOLANT AT 48,000 KM OR 24 MONTHS. AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
120
96
I I I I I I I I I I I I I I
R
105
84
I I I I I I I I I I I I
R
90 72
I I
R
I I I I I I I I I I I
R
60 48
I I I I I I I I I I I I I I
R
45 36
I I I I I I I I I I I I
R
30 24
I I I I I I I I I I I I I I
R
15 12
I I I I I I I I I I I I
R
KILOMETERS X 1000 MONTHS
European Community Only Except European Community
See Note (1) See Note (2)European Community Only Except European Community

5
VEHICLE MAINTENANCE REQUIREMENTS
7
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER
(IN FRONT OF BLOWER UNIT) European Community OnlyExcept European Community
F040A04GK-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONS A - Repeatly driving short distance of less than 8km(5miles) in normal temperature or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt- spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE INTERVALS
A, B, C, D, E, F, G, H, I, K C, E B, H D, E, F, G B, D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE ITEM
DRIVING
CONDITION
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHS EVERY 90,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KM EVERY 40,000 KM MORE FREQUENTLYR R R R R II II
RR R
MAINTENANCE
OPERATION
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)G - Driving on uphill, downhill, or mountain road H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)K - Frequently driving in stop-and-go conditions
2.7 2.0

5VEHICLE MAINTENANCE REQUIREMENTS
10
F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and anyleakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid & Clutch Fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In- spect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and Ro-
tors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatictransaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use Hyundai Genuine ATF SP- III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved byHyundai Motor Co., when adding or changing fluid.

6 DO-IT-YOURSELF MAINTENANCE
26
OGK076068N
G240A01A-AAT Power Steering Hoses It is suggested that you check the power steering hose connections for fluid leakage daily. The power steer- ing hoses should be replaced if thereis severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause prematurefailure. G290A02GK-GAT
HEADLIGHT AIMING ADJUSTMENT
1. Keep all tires inflated to the correctpressure.
2. Place the vehicle on level ground and press the front bumper & rearbumper down several times. Placevehicle at a distance of 3m (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, and spare tire,jack, and tools).
4. Clean the head light lenses and
turn on the headlights.
5. Open the hood.
6. Draw the vertical line (through the center of each headlight beam pat- tern) and the horizontal line (through the center of each headlight beampattern) on the aiming screen.And then, draw a parallel line at 30mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with aphillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZON- TAL AIMING.
Before performing aiming adjustment,
make sure of the following.
OGK076067N
Horizontal aiming
Vertical aiming