Gasoline Hyundai Getz 2003 User Guide

DO-IT-YOURSELF MAINTENANCE 6- 13
HTB170
HTB170A
Gasoline engine Diesel engine
G050A01A-AAT CHECKING AND CHANGING THE ENGINE COOLANT
G050B01A-AAT Recommended Engine Coolant
Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. The engine coolant should be compatiblewith aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system mustbe maintained with the correct con- centration and type of engine coolant to prevent freezing and corrosion.Never allow the concentration of anti- freeze to exceed the 60% level or go below the 35% level, or damage to thecooling system may result. For proper concentration when adding or replac- ing the engine coolant, refer to thefollowing table.
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is underpressure and may erupt through the opening if the cap is removed. You could be seriously burned ifyou do not observe this precau- tion. Do not remove the radiator cap until the radiator is cool to thetouch.
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35% 40%50%60%
Ambient
temperature °C ( °F)-15 (5)
-25 (-13)-35 (-31)-45 (-49)
Antifreeze solution Water
Engine coolant concentration
65% 60%50%40%

DO-IT-YOURSELF MAINTENANCE 6- 17
Gasoline engine
HTB168
HTB168A
G070A01TB-AAT CHANGING THE AIR CLEANER FILTER
1. Remove the engine cover (If in-
stalled)
2. Unsnap the clips around the cover.
3. Lift the cover off.
4. Remove the old filter and replace to the new one. Genuine Hyundai Re- placement Parts are recommended.
CAUTION:
Operating your vehicle without aproper air filter in place can result in excessive engine wear.
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G080A02A-AAT WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations of road filmor other debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergentand water. If the wipers continue to streak or smear the glass, replace them with Genuine Hyundai Replace-ment parts or their equivalent. NOTE:
o Do not operate the wipers on dry
glass. This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of con- tact with petroleum productssuch as engine oil, gasoline, etc.
HEF119
Diesel engine

DO-IT-YOURSELF MAINTENANCE 6- 25
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
1.1L
1.3L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)
G170A01A-GAT CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

6- 32 DO-IT-YOURSELF MAINTENANCE
If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01TB-GAT Adjustment After Headlight As- sembly Replacement
SPECIFICATIONS: "H" Horizontal center line of headlightsfrom ground. : 656 mm (26.8 in.) "W" Distance between each headlight center.: 1,100 mm (43.3 in.) "L"   Distance between the headlights and the wall that the lights are tested against.: 3,000 mm (118 in.).
G290B01L
LW
H
H Cut-off line
Ground line
"P"
Horizontal line15mm (0.59in.)
30mm (1.18 in.) Vertical line G270A01TB-GAT REPLACEMENT OF BULBS Headlight Bulb Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position.The next paragraph shows how to reach headlight bulbs so they may be changed. Be sure to replace theburned-out bulb with one of the same number and wattage rating.
CAUTION:
Keep the lamps out of contact with petroleum product, such as oil,gasoline, etc.
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EMISSION CONTROL SYSTEMS 7- 3
H020A01A-GAT
CATALYTIC CONVERTER (If Installed) ; For a gasoline engine
HTB178
The catalytic converter is part of the exhaust emission control system. Its purpose is to remove certain engine emission products from the engine'sexhaust. It looks something like a muffler and is located underneath the car in the exhaust system.
Catalytic Converter H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the
catalytic converter cause it to operate at very high temperatures. As a re- sult, the introduction of large amountsof unburned gasoline may cause it to overheat and create a fire hazard. This can be avoided by observing thefollowing:
o Use unleaded fuel only.
o Maintain your engine in good con-
dition. Extremely high converter temperatures can result from im- proper operation of the electrical,ignition or fuel injection systems.
H020D01S-GAT CATALYTIC CONVERTER ; For a diesel engine All Hyundai vehicles are equipped with oxidation type catalytic converterto reduce the carbon monoxide, hy- drocarbons and particulate contained in the exhaust gas.
o If your engine stalls, pings, knocks,
or is hard to start, take your car toyour Hyundai dealer as soon aspossible and have the difficulty cor- rected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause the engine to misfireand result in excessive loading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started.This can cause the catalytic con- verter to overload.
o Take care not to stop your Hyundai over any combustible material suchas grass, paper, leaves or rags. Asthese materials could come in con- tact with the catalytic converter and could cause a fire.
o Do not touch the catalytic con-
verter or any other part of the ex-haust system while the engine is running as it is very hot and could result in burns.
o Remember that your Hyundai dealer is your best source of assis-tance.

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 3,810 (150) 1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-GAT MEASUREMENT
J060A01TB-GAT FUEL SYSTEM
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.)140 mm (5.5 in.) Vane type
155/80R13, 165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Liter
45 Imp.gal
9.9
J040A03TB-GAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
DIESEL
1.5 L
60AH
12V, 90AGASOLINE
GEN EC
Manual Power 13.5V, 90A
45AH, 55AH

VEHICLE SPECIFICATIONS 9- 3
700 100
BTDC 5 5
GASOLINE
1-3-4-2
BKR5ES-11 RC10YC4
BKR5ES RC10YC
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) 0.7 ~ 0.8 mm (0.028 ~ 0.032 in.) 1.3 L
71.5 x 83.5 1,341
--
1.1 L
67 x 77 1,086
0.13 mm0.17 mm
850 100
BTDC 6 5 1.6 L
76.5 x 87 1,599
- -
Engine TypeBore x Stroke Displacement (cc) Firing order/Injection orderValve clearance (Cold Engine 20 ± 5°C) Spark plugSpark plug gap Idle speed (RPM) Ignition timing (Base)/Injection timing IntakeExhaust NGK CHAMPIONNGK CHAMPION UnleadedLeaded
J070A01TB-GAT ENGINE
DIESEL
1.5L
3-Cylinder in -line SOHC
83 x 921,493
1-3-2
- -- - -- - --
Auto control
Unleaded Leaded
ITEMS
4-Cylinder in -line SOHC 4-Cylinder in -line DOHC

9- 4 VEHICLE SPECIFICATIONS
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10 C) ABOVE SAE 15W-40, 15W-50 (ABOVE -15 C)SAE 10W-30 (-25 C ~ 40 C) SAE 10W-40, 10W-50 (ABOVE -25 C) SAE 5W-20 (BELOW -10 C) *1, *2SAE 5W-30 (BELOW 10 C) *1 SAE 5W-40 (BELOW 20 C) *1
API CF-4 SAE 30 (0 C ~ 40 C)
or ABOVE, SAE 20W-40 (ABOVE -10 C)
ACEA B4 SAE 15W-40 (ABOVE -15 C)
or ABOVE SAE 10W-30 (-20 C ~ 40 C) SAE 5W-30 (-25 C ~ 10 C) SAE 0W-30 (BELOW 10 C) *1, *2
*1. Restricted to driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP-III, SK ATF SP-III PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil Gasoline
Diesel
Engine Oil Consumption
Transaxle Manual Auto
Power Steering
Brake Fluid Coolant
J080A02TB-GAT LUBRICATION CHARTQ'ty (liter)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts) 6.1 (5.3 Imp.qts) (Gasoline only)As required As required Gasoline : 5.5(4.8 Imp.qts)Diesel: 5.7 (5.0 lmp.qts)

DO-IT-YOURSELF MAINTENANCE 6- 7
G030B01TB
NOTE: The use of a 5W-20 multi grade oil is not recommended for sustained high speed use.
2. Diesel engine The engine oil quality should meet the following classification: API class: CF-4 or ABOVE ACEA class: B4 or ABOVE NOTE: SAE 0W-30 oil is for extra cold zone and to be restricted by driving condi-tion and dealing area. (Especially, not recommended for sustained high loaded and high speed operation.) SG030C1-E Engine Oil Level Gasoline engine
HTB167
HTB167A
Diesel engine The engine oil level should be checked with the engine at normal operating temperature and the vehicle parkedupon level ground. Prior to checking the level, the vehicle should be allowed to stand for severalminutes after the engine has been switched off to allow the oil to drain back to the sump.Withdraw the dipstick and wipe it with a clean rag. Replace the dipstick fully and withdraw again when the oil levelmay be read from the stick. Normal oil level is indicated when the oil is present between the two marks on the stick. Itis not necessary to add oil if the level is above the lower mark and in any case, oil must not be added to the degree thatthe level exceeds the upper mark. Re- place the dipstick fully after checking the level.

6- 14 DO-IT-YOURSELF MAINTENANCE
Petrol engine
HTB168
HTB168A
G070A01TB-EAT CHANGING THE AIR CLEANER FILTER
1. Remove the engine cover (Not all
models).
2. Unsnap the clips around the cover.
3. Lift the cover off.
4. Remove the old filter and replace to the new one. Genuine Hyundai Re- placement Parts are recommended.
CAUTION:
Operating your vehicle without aproper air filter in place can result in excessive engine wear.
!
G080A01A-EAT WINDSCREEN WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accumulations of road film orother debris. To clean the wiper blades and arms, use a clean sponge or cloth with a mild soap or detergent and water.If the wipers continue to streak or smear the glass, replace them with genuine Hyundai replacement.
HEF119
Diesel engine
CAUTION:
o Do not operate the wipers on dry glass since rapid wear and dam-age to the windscreen glass may result.
o Keep the blade rubber out of con- tact with petroleum products suchas engine oil, gasoline, etc.
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