brake Hyundai Getz 2003 Workshop Manual

DO-IT-YOURSELF MAINTENANCE 6- 21
G120A01A-AAT CHECKING THE BRAKES G120B01A-AATChecking the Brake Fluid Level
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CAUTION:
Because brakes are essential to the safe operation of the car, it is sug- gested that they be checked andinspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those inter-vals specified in the vehicle mainte- nance schedule in Section 5. WARNING:
Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also dam- age your vehicle's paint if spilledon it and not removed immediately.
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G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica- tions in your braking system. Follow the instructions printed on the con-tainer. G120D01A-AAT To Check the Fluid Level
HTB166
The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.
engine room with the engine run- ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.

6- 22 DO-IT-YOURSELF MAINTENANCE
G140A01A-AAT AIR CONDITIONING CARE Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt,dead insects, leaves, etc. These can interfere with maximum cooling effi- ciency. When removing such accumu-lations, brush or hose them away care- fully to avoid bending the cooling fans.
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer. G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition-ing should be run for at least 10 min- utes each week. This is particularly important during cool weather whenthe air conditioning system is not oth- erwise in use. G140D01TB-GAT Checking the Compressor Drive Belt
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CAUTION:
Running the air conditioning sys- tem for extended periods of timewith a low refrigerant level may damage the compressor. G140D01TB
Power steering
Crank pully
A/C pully
5 ~ 5.5 mm (0.19 ~ 0.21 in.)
1.1L
G120E01TB-AAT Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets intoyour eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluidcan or reservoir to remain open any longer than required. This will pre- vent entry of dirt and moisture whichcan damage the brake system and cause improper operation.
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To add brake fluid;
1) If it is necessary, remove the air cleaner cover.
2) Wipe away any dirt then unscrew the fluid reservoir cap.
3) Slowly pour the recommended fluid
into the reservoir using by a funnel. Do not overfill.
4) Carefully replace the cap on the res-
ervoir and tighten.

DO-IT-YOURSELF MAINTENANCE 6- 25
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary. HTB186
1.1L
1.3L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)
G170A01A-GAT CHECKING BRAKE PEDAL FREEPLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal freeplay. The freeplay should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 3,810 (150) 1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-GAT MEASUREMENT
J060A01TB-GAT FUEL SYSTEM
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.)140 mm (5.5 in.) Vane type
155/80R13, 165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Liter
45 Imp.gal
9.9
J040A03TB-GAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
DIESEL
1.5 L
60AH
12V, 90AGASOLINE
GEN EC
Manual Power 13.5V, 90A
45AH, 55AH

9- 4 VEHICLE SPECIFICATIONS
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10 C) ABOVE SAE 15W-40, 15W-50 (ABOVE -15 C)SAE 10W-30 (-25 C ~ 40 C) SAE 10W-40, 10W-50 (ABOVE -25 C) SAE 5W-20 (BELOW -10 C) *1, *2SAE 5W-30 (BELOW 10 C) *1 SAE 5W-40 (BELOW 20 C) *1
API CF-4 SAE 30 (0 C ~ 40 C)
or ABOVE, SAE 20W-40 (ABOVE -10 C)
ACEA B4 SAE 15W-40 (ABOVE -15 C)
or ABOVE SAE 10W-30 (-20 C ~ 40 C) SAE 5W-30 (-25 C ~ 10 C) SAE 0W-30 (BELOW 10 C) *1, *2
*1. Restricted to driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP-III, SK ATF SP-III PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil Gasoline
Diesel
Engine Oil Consumption
Transaxle Manual Auto
Power Steering
Brake Fluid Coolant
J080A02TB-GAT LUBRICATION CHARTQ'ty (liter)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts) 6.1 (5.3 Imp.qts) (Gasoline only)As required As required Gasoline : 5.5(4.8 Imp.qts)Diesel: 5.7 (5.0 lmp.qts)

10- 2 INDEX
A
Air Bag ...................................................................... 1-34
Air Cleaner Filter ....................................................... 6-17 Air Conditioning
Care ....................................................................... 6-22
Operation ............................................................... 1-82
Switch ..................................................................... 1-81
Air filter ............................................................. 1-83, 6-23
Antenna ................................................................... 1-107
Ashtray ...................................................................... 1-58
Auto Fuel cut Switch ................................................ 1-73 B
Battery .............................................................. 2-16, 6-28 Brake Anti-lock system ..................................................... 2-13
Checking the brakes .............................................. 6-21
Fluid ....................................................................... 6-21
Pedal clearance ..................................................... 6-25
Pedal freeplay ........................................................ 6-25
Practices ................................................................ 2-12
Breaking-In your New Hyundai ................................... 1-3
Bulbs Replacement ................................................... 6-32
Bulbs wattage ........................................................... 6-37 C
Care of Cassette Tapes ......................................... 1-119
Cargo area cover ...................................................... 1-70
Cassette Tape Player Operation
(K220, K240, H280, HMP280) . 1-89, 1-94, 1-99, 1-108
Catalytic Converter ..................................................... 7-3
CD Changer operation (HMP280) .......................... 1-114
Child-Protector Rear Door Lock ................................. 1-8
Child Restraint System ............................................. 1-26
Cigarette Lighter ....................................................... 1-58
Clock ......................................................................... 1-58 Clutch
Pedal freeplay ........................................................ 6-24
Combination Ligh
Headlight flasher .................................................... 1-54
Headlight switch ..................................................... 1-53
High-beam switch .................................................. 1-54
Lane change signal ................................................ 1-53
Turn signal operation ............................................. 1-53
Compact Disc Player Operation (H280, HMP280)
.................................................................. 1-101, 1-111
Console tray .............................................................. 1-59
Cooling Fans ............................................................. 6-29 Corrosion protection
Cleaning the interior ................................................. 4-5
Protecting your Hyundai from corrosion .................. 4-2
Washing and waxing ................................................ 4-3

INDEX 10- 5
P
Parking Brake ........................................................... 1-67
Power Steering Fluid Level ....................................... 6-30
Power Windows ........................................................ 1-12 R
Rear Seat .................................................................. 1-15
Rear Window Defroster Switch ................................ 1-56 S Seat
Front ....................................................................... 1-13
Seatback Holder ....................................................... 1-70
Seat Pocket .............................................................. 1-70
Seat Warmer ............................................................. 1-19 Seat Belts 3-Point system ....................................................... 1-22
Adjustable height .................................................... 1-22
Adjusting your seat belt ......................................... 1-23
Care of seat belts .................................................. 1-21
Precautions ............................................................ 1-20
Spark Plugs ............................................................... 6-15
Spectacle Case ......................................................... 1-63
Speedometer ............................................................. 1-49
Starting ........................................................................ 2-5
Steering Wheel Freeplay .......................................... 6-24
Steering Wheel Tilt Lever ......................................... 1-74 Stereo Radio Operation (K210/K220, K240, H280, HMP280)
................................................. 1-86, 1-91, 1-96, 1-105 Stereo Sound System ............................................... 1-84
Sun Visor .................................................................. 1-73
Sunroof ...................................................................... 1-60 T
Tachometer ............................................................... 1-49
Tail gate .................................................................... 1-69
Theft-Alarm system ..................................................... 1-9 Tires
Balancing .................................................................. 8-5
Chains ...................................................................... 8-4
If you have a flat tire ............................................... 3-6
Information ............................................................... 8-3
Pressure ................................................................... 8-3
Replacement ............................................................ 8-7
Rotation .................................................................... 8-5
Snow tires ................................................................ 8-4
Spare tire ................................................................. 3-5
Traction .................................................................... 8-5
Towing
A trailer (or vehicle) ............................................... 2-18
Emergency ............................................................. 3-13
If your car must be towed ..................................... 3-11
Trailer or Vehicle towing ........................................... 2-18Transaxle Automatic ................................................................. 2-9
Automatic transaxle fluid checking ........................ 6-19
Manual ..................................................................... 2-7
Manual transaxle Oil checking ............................... 6-18
Trip Computer ........................................................... 1-51
Trip Odometer ........................................................... 1-50

YOUR VEHICLE AT A GLANCE
1. Glove Box
2. Passenger's Airbag (Not all models)
3. Heating/Air Conditioning Control Panel(Not all models)
4. Rear Fog Light Switch
5. Front Fog Light Switch (Not all models)
6. Hazard Warning Light
7. Windshield Wiper/Washer Switch
8. Horn and Driver's Airbag (Not all models)
9. Instrument Cluster
10. Multi-Function Light Switch
CAUTION:
When installing a container of liquid air freshener inside a vehicle, do not place it near the instrument cluster nor on the instrument panel pad surface. If there is any leakage from the air freshener onto these areas (instrument cluster, instrument panel pad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them with water immediately. 11. Headlight Leveling Switch (Not all models)
12. Rear Drink Holder
13. Cigarette Lighter
14. Parking Brake Lever
15. Shift Lever (Not all models)
16. Front Drink Holder
17. Ashtray
18. Fuse Box
19. Hood Release Lever
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YOUR VEHICLE AT A GLANCE
B255A01TB-GAT INDICATOR SYMBOLS ON THE INSTRUMENT PANEL * A detail explanations of these items will be found on page 1-37
SRS (Airbag) Service Reminder Indicator ABS Service Reminder Indicator Turn Signal Indicator Lights High Beam Indicator Light Oil Pressure Warning Light Parking Brake/Brake Level Warning Light Charging System Warning Light Tail Gate Open Warning LightDoor Ajar Warning Light and Chime
Low Fuel Level Warning Light Malfunction Indicator Light Seat Belt Reminder Light
O/D OFF Indicator (Automatic transaxle only)
Electric Power Steering System (EPS)Warning Light
Diesel Pre-heat Indicator Light (Diesel only)
Fuel Filter Warning Light (Diesel only)
Immobilizer Indicator

FEATURES OF YOUR HYUNDAI 1- 3
B020A02FC-EAT RUNNING IN (Petrol Engine) The longevity and performance of the vehicle are greatly affected by the careexercised during the first 1,000 miles of motoring. Because of modern manu- facturing techniques, rigid guidelinesregarding maximum road speeds have become unnecessary. However, cer- tain precautions should be observed inorder to obtain the best possible perfor- mance and useful life from the vehicle.
1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 500 miles the maxi- mum engine speed should be re- stricted to 3,000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed op- eration. The internal components ofthe engine will become more quicklyrun in if the operation speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid largethrottle open-ings when the engine speed is below 1,500 rpm.
5) Avoid rapid acceleration and maxi- mum throttle openings. 6) Avoid harsh braking during the first
100 miles of urban motoring or 1,000miles of motorway driving to allowthe friction facings of the brake pads and shoes to bed against the discs and drums properly.
7) No trailer towing should be under taken during the running in period.
B020B02FC-EAT RUNNING IN (Diesel Engine) The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles of motoring. Because of modern manu- facturing techniques, rigid guidelinesregarding maximum road speeds have become unnecessary. However, cer- tain precautions should be observed inorder to obtain the best possible perfor- mance and useful life from the vehicle. 1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 600 miles the maxi- mum engine speed should be re-stricted to 3,000 rpm and gradually increased thereafter. And while driv-ing, keep under three quarters of maximum vehicle speed.
3) Avoid prolonged constant speed op- eration. The internal components ofthe engine will become more quickly run in if the operation speed is variedduring the running in period.
4) Never allow the engine to labour. Use
the gearbox freely and avoid largethrottle openings when the engine speed is below 1,500 rpm.
5) Avoid rapid acceleration and maxi-
mum throttle openings.
6) Avoid harsh braking during the first
100 miles of urban motoring or 1,000 miles of motorway driving to allow the friction facings of the brake pads and shoes to bed against the discsand drums properly.
7) No trailer towing should be under
taken during the running in period.