Air Hyundai Getz 2004 Service Manual

WHAT TO DO IN AN EMERGENCY 3- 11
Lower the car to the ground by turning the wheel nut wrench counterclock-wise. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seatedcompletely over the nut. Do not stand on the wrench handle or use an exten- sion pipe over the wrench handle.Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness.After changing wheels, have a techni- cian tighten the wheel nuts to their proper torque as soon as possible.
D060I01E-GAT 8. Lower Vehicle and Tighten Nuts
D060J01FC-GAT After Changing Wheels If you have a tire gauge, remove the valve cap and check the air pressure.If the pressure is lower than recom- mended, drive slowly to the nearest service station and inflate to the cor-rect pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjustingtire pressure. If the cap is not replaced, air may leak from the tire. If you lose a valve cap, buy another and install it assoon as possible.
Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 900-1,100 kg.cm (65-80 lb.ft)
HTB150
HTB151 After you have changed wheels, al- ways secure the flat tire in its place in the luggage room and return the jackand tools to their proper storage loca- tions.
D080A01TB-GAT IF YOUR CAR MUST BE TOWED
CAUTION:
Your car can be damaged if towed incorrectly! o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
HTB207
!

4- 2 CORROSION PREVENTION AND APPEARANCE CARE
E010A01A-AAT CORROSION PROTECTION Protecting Your Hyundai from Corrosion: By using the most advanced design and construction practices to combatcorrosion, Hyundai produces cars of the highest quality. However, this is only part of the job. To achieve thelong-term corrosion resistance your Hyundai can deliver, the owner's co- operation and assistance is also re-quired. E010C01A-AAT High-Corrosion Areas If you live in an area where your car is regularly exposed to corrosive materi-als, corrosion protection is particularly important. Some of the common causes of accelerated corrosion areroad salts, dust control chemicals, ocean air and industrial pollution.
E010B01A-AAT Common Causes of Corrosion The most common causes of corro- sion on your car are:
o Road salt, dirt and moisture that is allowed to accumulate underneath the car.
o Removal of paint or protective coat- ings by stones, gravel, abrasion orminor scrapes and dents which leaveunprotected metal exposed to cor- rosion. E010D01A-AAT Moisture Breeds Corrosion Moisture creates the conditions in which corrosion is most likely to occur. For example, corrosion is accelerated by high humidity, particularly when tem-peratures are just above freezing. In such conditions, the corrosive mate- rial is kept in contact with the carsurfaces by moisture that is slow to evaporate. Mud is particularly corrosive becauseit is slow to dry and holds moisture in contact with the vehicle. Although themud appears to be dry, it can still retain the moisture and promote corrosion. High temperatures can also acceler-ate corrosion of parts that are not properly ventilated so the moisture can be dispersed. For all these rea-sons, it is particularly important to keep your car clean and free of mud or accumulations of other materials. Thisapplies not only to the visible surfaces but particularly to the underside of the car. E020A01A-AAT TO HELP PREVENT CORRO- SION You can help prevent corrosion from getting started by observing the follow- ing:

CORROSION PREVENTION AND APPEARANCE CARE 4- 3
E020C01A-AAT Keep Your Garage Dry Don't park your car in a damp, poorly ventilated garage. This creates a fa- vorable environment for corrosion. This is particularly true if you wash your carin the garage or drive it into the garage when it is still wet or covered with snow, ice or mud. Even a heated ga-rage can contribute to corrosion un- less it is well ventilated so moisture is dispersed. E020D01A-AAT Keep Paint and Trim in Good Condition Scratches or chips in the finish should be covered with "touch-up" paint as soon as possible to reduce the possi-bility of corrosion. If bare metal is show- ing through, the attention of a qualified body and paint shop is recommended. E020E01A-AAT Don't Neglect the Interior Moisture can collect under the floor mats and carpeting to cause corro-sion. Check under the mats periodi- cally to be sure the carpeting is dry. Use particular care if you carry fertiliz-ers, cleaning materials or chemicals in the car. These should be carried only in propercontainers and any spills or leaks should be cleaned up, flushed with clear water and thoroughly dried.
E020B01A-AAT Keep Your Car Clean The best way to prevent corrosion is to keep your car clean and free of corro-sive materials. Attention to the under- side of the car is particularly important.
o If you live in a high-corrosion area —
where road salts are used, near the ocean, areas with industrial pollu-tion, acid rain, etc.—, you should take extra care to prevent corro- sion. In winter, hose off the under-side of your car at least once a month and be sure to clean the underside thoroughly when winteris over.
o When cleaning underneath the car,
give particular attention to the com-ponents under the fenders and other areas that are hidden from view. Do a thorough job; just dampening theaccumulated mud rather than wash- ing it away will accelerate corrosion rather than prevent it. Water underhigh pressure and steam are par- ticularly effective in removing accu- mulated mud and corrosive materi-als. o When cleaning lower door panels,
rocker panels and frame members,be sure that drain holes are keptopen so that moisture can escape and not be trapped inside to ac- celerate corrosion.
E030A01A-AAT WASHING AND WAXING Washing Your Hyundai Never wash your car when the surface is hot from being in the sun. Always wash your car in the shade. Wash your car frequently. Dirt is abra- sive and can scratch the paint if it is not removed. Air pollution or acid rain maydamage the paint and trim through chemical action if pollutants are al- lowed to remain in contact with thesurface. If you live near the ocean or in an area where road salts or dust con-

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte- nance charts starting on page 5-4.These procedures must be performed at the intervals shown in the mainte- nance schedule to assure that yourwarranty remains in effect. Although it is strongly recommended that they be performed by the factory-trained ordistributor-trained technicians at your Hyundai dealer, these procedures may be performed at any qualified servicefacility. It is suggested that genuine Hyundai F010D01A-GAT
General Checks
These are the regular checks youshould perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-6.
F010A01A-GAT MAINTENANCE INTERVALS Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certain maintenance procedures must be performed. Although careful designand engineering have reduced these to a minimum, those that are required are of the utmost importance.It is your responsibility to have thesemaintenance procedures performedto comply with the terms of the war- ranties covering your new Hyundai. The Service Passport supplied withyour new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into threemain areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance service parts be used for any required repairs or replacements. Other parts of equivalent quality such as engineoil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are not supplied by HyundaiMotor Company or its distributor may be used without affecting your war- ranty coverage but you should alwaysbe sure these are equivalent to the quality of the original Hyundai parts. Your Service Passport provides fur-ther information about your warranty coverage.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R
I I 120
96
R I
R
I I I
R
I
9072
R I I
R I I
R
I
7560
R
I I
60 48
R I
R
II I I
R
I
4536
R
I I
30 24
R I II I
R
I
1512
R
I I
KILOMETERS X 1000 MONTHS
F030B02TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) SF OR LOWER : EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 40,000KM: "R"
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030D02B-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class: CF-4 or ABOVE) See Note(1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 2 3 4 56 7 8 120
96
R I
R R I I II105 84
R I I II90 72
R R R R I II75 60
RI I II60 48
R I
R
II II45 36R R
I II30 24R I
R
II II
1512
R I I IIKILOMETERS X 1000 MONTHS
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP : "I" (2) INSPECT EVERY 7,500KM OR 6 MONTHS AND REPLACE EVERY 15,000KM OR 12 MONTHS.WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
European Community Only Except European Community
See Note (2)

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUIDBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTPOWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTAIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
1234 5 6789
101112131415
Note : (2) FOR THE FIRST TIME, REPLACE THE COOLANT 100,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 45,000 KM OR 24 MONTHS.
(3) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
F030C03TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I IIII I IIIII I
105
84
I I I II I IIII I
90 72
75 60
6048
I I
R
I III I IIIII I
I I II I I I I II I
II II I IIII I IIII
45 36
3024
I I I II I IIII I
II IIIII I IIIII I
15 12
I I III I IIII I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
European Community Only Except European Community
See Note (3)
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive
materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 Km/h (100 MPH) R R RR
I I I I
RR R
European community Only Except European community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
AIR CONDITIONER FILTER (For Evaporator and Blower unit)
F040A06A-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KMEVERY 40,000 KM MORE FREQUENTLY A, B, C, F, HC, E B, HD, E, F, G C, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs
of the correct heat range. F070C01A-AAT o Engine Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the enginerunning and the transaxle in neutral, with the parking brake properly ap- plied. Use DIAMOND ATF SP-III orSK ATF SP-III when adding or chang- ing fluid.
F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Partic-ular attention should be paid to exam- ine those hose surfaces nearest to high heat sources, such as the ex-haust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts. F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not only
result in unsteady engine operation,but will also cause excessive noise and reduced engine performance. In-spect valve clearance and adjust as required while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)

VEHICLE MAINTENANCE REQUIREMENTS 5- 11
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.