wheel Hyundai Getz 2004 Repair Manual

3- 12 WHAT TO DO IN AN EMERGENCY
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CAUTION:
The following restriction must be
observed in order to avoid serious
damage to the transaxle .
The vehicle must never be towed
from the rear with the front wheels
on the ground.
The vehicle must not be towed until
transaxle fluid has been added to
bring the level up to the "HOT"
marking on the dipstick. (The level
will need to be reduced again after
towing).
The vehicle must not be towed at
speeds faster than 25 mph. or dis-
tances greater than fifty miles. The
general points regarding the steer-
ing lock etc. described in the pre-
ceding section (Manual transaxle
vehicle) should be observed.
SD100A3-E
Automatic Transaxle Vehicle
The vehicle may be towed by the con-
ventional method using the towing eye
at the front of the vehicle as an attach-
ment point.
In addition, a suspended tow may be
given to the front of the vehicle without
a towing dolly. In the event of a sus-
pended tow being given to the rear of
the vehicle, the use of a towing dolly is
imperative.
o NOT OK FOR AUTOMATIC
TRANSAXLE EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE HTB209
In addition, the following points
must be noted:
o If towing by conventional means,
the ignition key must be at the "ACC"
position, otherwise the steering lock
will be activated.
o Because the brake system and
steering system power assistance
is derived from the engine, the
amount of effort required to stop or
steer the vehicle will be greater than
normal.
o If a suspended tow is being given to
the rear, the ignition key must be at
the "ACC" position since the steer-
ing lock is not designed to withstand
the force required to hold the front
wheels straight during the tow.
o The vehicle must not be towed with
the front wheels on the ground for
more than thirty miles.
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12

WHAT TO DO IN AN EMERGENCY 3- 13
D120A01A-EAT
IF YOU LOSE YOUR KEYS
Information about the key of immobi-
lizer system will be found on page 1-4.CAUTION:
If the car is being towed with all
four wheels on the ground, it can
be towed only from the front. Be
sure that the transaxle is in neu-
tral. Do not tow at speeds greater
than 30 mph (50 km/h) and for more
than 15 miles(25 km).
Be sure the steering is unlocked by
placing the key in the "ACC" posi-
tion. A driver must be in the towed
vehicle to operate the steering and
brakes.
!
(3)Attach a tow cable, chain or strap to
the towing hook on the front bumper.
D080D02TB-AAT
EMERGENCY TOWING For emergency towing when no com-
mercial tow vehicle is available. Do not
attempt to tow your vehicle in this
manner on any unpaved surface. This
could result in serious damage to your
car.
Nor should towing be attempted if the
wheels, drive train, axles, steering or
brakes are damaged. Before towing,
be sure the transaxle is in neutral and
the key is in "ACC" (with the engine off)
or in the "ON" position (with the engine
running). A driver must be in the towed
car to steer it and operate the brakes.
(1)Open the towing cover to push it
with your finger.
(2)To mount the towing hook, rotate it clockwise.
HTB196
HTB211 CAUTION
It should be tightened firmly with
your fingers until there is no more
play in the towing hole. Towing
hook is located in the jack case on
the spare tyre.
!
Towing Hook
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4- 2 CORROSION PREVENTION AND APPEARANCE CARE
SE020A1-E PROTECTING YOUR HYUNDAI FROM CORROSION By using the most advanced design and construction practices, every Hyundai is built to retain the originalfactory finish for many years. How- ever, long term durability is also greatly dependant upon maintaining the vari-ous protection systems and coatings used in manufacture since constant, exposure to the elements will result ina breakdown and loss of effective- ness. The following suggestions are made to assist in the maintenance ofthe vehicle bodywork. SE030A1-E UNDERBODY COATINGS Every Hyundai passenger car receives a full underbody and cavity injectiontreatment during production. In order that this treatment may retain maxi- mum effectiveness it is recommendedthat the underbody receives a power wash and a thorough inspection after each winter season. In doing so anyaccumulations of mud, which act as moisture traps and combine with road salts to accelerate corrosion will beremoved. In order to maintain the Anti Perforation Warranty, the requirements regarding the retreatment programmemust be observed in accordance with the Terms and Conditions outlined in the separate Anti Perforation WarrantyBooklet. NOTE: The underbody should never be steam cleaned since the underbodycoating may be removed by this process. During the interim period betweenpower washing the underbody, the more vulnerable areas such as wheel arches should be hosed off particularly during the winter sea- son to prevent prolonged contact with road salts.Ensure that the various drain points located at the bottom of the door panels and sills are kept clear toprevent water from becoming trapped within the cavities. Wher- ever possible, the parking of thevehicle in a confined, poorly venti- lated location (a garage for example) should be avoided when the ve-hicle is wet or is covered with snow or ice. Under these conditions, the internal cavities of the vehicle willremain damp for prolonged peri- ods of time which will encourage corrosion. Parking the vehiclewhere good ventilation exists (out- side for example) is preferable.
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CORROSION PREVENTION AND APPEARANCE CARE 4- 3
SE040A1-E VALETING Regular cleaning of the exterior paintwork serves two important func-tions. Firstly, the removal of abrasive dirt and contaminants will maintain the lustre of the paintwork and will preventdiscolouration and dulling due to pro- longed contact. Secondly, the presence of damagethrough impact or abrasion will be ap- parent allowing early rectification to be made thus preventing corrosion frombecoming established and spreading beneath the paint film. To avoid "water spotting" the vehicle should not bewashed in direct sunlight particularly in the case of vehicles having dark body colours. The heat from the sun rays isabsorbed by the paint film increasing the surface temperature. This action causes water used for washing toevaporate quickly leaving behind the deposits from the water and the sham- poo used.Use only a shampoo intended for the purpose and ensure that the body work is thoroughly wetted to soften the dirtfilm prior to attempting to remove this. After removing the dirt film with a soft sponge, the body work should be thor- oughly rinsed and then dried with agood quality chamois leather to pre- vent streaking or spotting of the paint work.Household detergents, solvents and abrasive cleaning materials should not be used in order to avoid damaging thepaint film. Plastic wheel covers should be cleaned using a sponge and water. Cast alloywheels should be cleaned using a mild soap or neutral detergent. Abrasive compounds must not be used since inthe event of these damaging the lac- quer coating, oxidization of the alu- minium wheel will occur, spoiling theappearance. The use of an a toothbrush will facili- tate cleaning between the wheel"spokes".
SE040B1-E STAIN/SPOT REMOVAL Should tree sap, dead insects or tar prove to be difficult to remove from thepaint film, turpentine or a proprietary paint cutting compound may be used. Ensure that the area to be cleaned isnot rubbed intensively to prevent break- ing through the colour coat and expos- ing the under coat. SE040C1-E POLISHING The exterior paint work should be pol- ished with a proprietary wax polish when water no longer collects in bead form on the paint work. The instruc-tions of the product manufacturer should be adhered to.
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VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030C02TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANTCOOLANT SPECIFIC GRAVITYMANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSPOLLEN FILTER (FOR EVAPORATOR AND BLOWER UNIT)REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCAN
60 72
5060
4048
I I I
R
I
RR II I I
R III I II
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
30 36
2024
I I I IIIII I II
R II I III
I I I II
RR I I II
R II I III
10 12
I I I IIIII I II
R II I III
MILES X 1000MONTHS
NO. DESCRIPTION
1 23456789
10111213141516171819
See NOTE (1)
Note :(1) FOR THE FIRST TIME, REPLACE THE COOLANT 60,000 MILES OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 30,000 MILES OR 24 MONTHS.
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VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070E03A-AAT
o Automatic transaxle fluid
The fluid level should be in the "HOT" range of the dipstick, after engine and transaxle are at normal operating tem- perature. Check the AutomaticTransaxle Fluid level with the engine running and the transaxle in neutral, with the parking brake properly ap-plied. Use DIAMOND ATF SP-III or SK ATF SP-III when adding or chang- ing fluid. 6ZF070F1-A
o Brake hoses and lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated ordamaged parts immediately. 6ZF070G2-A
o Brake fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4. 6ZF070H1-A
o Rear brake drums and linings/ parking brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.
6ZF070J1-A
o Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
6ZF070K1-A
o Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary. 6ZF070L1-A o Suspension mounting bolts Check the suspension connections for looseness or damage. Retighten to the specified torque. 6ZF070M1-A o Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses
Check the power steering pump and hoses for leakage and damage. Re-place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.
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DO-IT-YOURSELF MAINTENANCE 6- 21
SG150A1-E
STEERING WHEEL FREEPLAY
Steering wheel freeplay should be
checked to ensure that the specified
value is not exceeded.
HTB293-D
4. Replace the two filters.
CAUTION:
Be sure to install the pollen filter in
the direction of the arrow sign. Un-
less, it may cause noise or deteriora-
tion.
5. Installation is the reverse order of disassembly.
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3. Remove the filter cover to push the upside of the filter cover.
HTB291-D
2. Remove the cable and the wiring from the filter cover.
HTB292-D HTB161
1.18 in.
(30 mm)
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8. CONSUMER INFORMATIONVehicle Identification Number (VIN) .............................................. . 8-2
Engine num ber ................................................ ................................. 8-2
Tyre pressures ................................................... .............................. 8-3
Snow tyres ................................................... .................................... 8-4
Tyre chains ................................................... ................................... 8-4
Tyre rotation ................................................... .................................. 8-4
Tyre balancing ..................................... ............................................. 8-5
Tyre Replacem ent ................................................ ............................ 8-5
Wheel Replacement ................................................... ...................... 8-5
Spare tyre and t ools ............................................... .......................... 8-6
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8- 4 CONSUMER INFORMATION
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I050A01TB-EAT
TYRE CHAINS
Tyre chains, if necessary, should be
installed on the front wheels. Be sure
that the chains are the proper size and
that they are installed in accordance
with the manufacturer's instructions.
To minimize tyre and chain wear, do not
continue to use tyre chains when they
are no longer needed.
SI030A2-E
SNOW TYRES
If it is desired to fit snow tyres to the
vehicle, it must be ascertained that the
original size and load carrying capacity
are met by the replacement tyres. When
using snow tyres, the vehicle should
not be driven at speeds in excess of 60
MPH.
I060A01FC-EAT
TYRE ROTATION
The tyre wear characteristics will vary
between each tyre dependant upon the
conditions of use. It is normal for the
front tyres to wear more rapidly than
those fitted to the rear of the vehicle and
therefore tyre rotation will provide a
means of helping to ensure an even
wear rate across the tyre set. For ve-
hicles fitted with radial ply tyres, rota-
tion should be confined to front to rear
tyre alternation. It is not recommended
that radial ply tyres be rotated from side
to side.
WARNING:
o When driving on roads covered with snow or ice, drive at less
than 30 km/h (20 mph).
o Use the SAE "S" class or wire & plastic chains.
o Don't use the tyre chains in 185/ 55R 15 tyre to prevent body dam-
age.
o If you have noise caused by chaws contacting the body, retighten the
chain to avoid contact with the
vehicle body.
o Retighten the chains to prevent from a body damage after driving
0.5 ~ 1 km with equipping chains.
HA1409Spare tyre
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CONSUMER INFORMATION 8- 5
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SI060B1-E
TYRE REPLACEMENT
Tyres must be replaced when the wear
indicators appear as a solid bar across
the tyre tread. At this point, the remain-
ing tread depth will be approximately
0.06 in.(1.6 mm). In addition to this, the
tyre must be replaced if any portion of
the tread has become bald or if there are
any lumps, bulges or deep cuts in the
sidewalls or tread.
Replacement tyres must be of the rec-
ommended size and rating and should
be of the same manufacture and tread
pattern on each axle.
SI060D2-E
WHEEL REPLACEMENT
Wear indicator
1.6 mm (0.06 in.)
HGK248
NOTE:
o Do not use the temporary spare
tyre for tyre rotation.
o Aluminium wheels which are not
supplied as Original Equipment
should not be mixed on the same
vehicle with the original steel
wheels. However, it is acceptable
that the steel spare wheel be used
in conjunction with Original Equip-
ment aluminium wheels since the
offset of both wheels is compat-
ible. Radial and cross ply tyres
should not be mixed on the same
vehicle.
SI060A1-E
TYRE BALANCING
Incorrect tyre balance will cause steer-
ing vibration and uneven tyre wear. The
vehicle tyres are balanced during pro-
duction but may need further balancing
throughout the life of the tyres.
It is recommended that the tyres be
balanced on the car for best results and
that the tyres are balanced whenever
they have been removed from the wheel
for repair. The original wheels may only be re-
placed with Hyundai Approved wheels.
WARNING:
Driving on worn or defective tyres is
dangerous. Worn tyres may cause
loss of steering control and a seri-
ous deterioration of braking effi-
ciency. Defective tyres may cause
vibration and loss of control through
blow outs.
Tyres of different size, construction or
tread pattern should not be intermixed
on the same axle. Radial and cross ply
tyres should not be used on the same
vehicle.
The use of tyres and wheels of non
approved sizes can be dangerous.
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