wheel Hyundai Getz 2005 Repair Manual

3- 10 WHAT TO DO IN AN EMERGENCY
D060H02A-AAT 7. Re-install Wheel Nuts To reinstall the wheel cover, hold it on the studs, put the wheel nuts on the studs and tighten them finger tight. The nuts should be installed with theirsmall diameter ends directed inward. Jiggle the tire to be sure it is completely seated, then tighten the nuts as muchas possible with your fingers again.
WARNING:
Wheel and wheel covers may have sharp edges. Handle them carefully to avoid possible severe injury. Before putting the wheel into place, be sure that there is nothing on thehub or wheel (such as mud, tar, gravel, etc.) that interferes with the wheel from fitting solidly againstthe hub. If there is, remove it. If there is not good contact on the mounting surface between thewheel and hub, the wheel nuts could loosen and cause the loss of a wheel. Loss of a wheel may result inloss of control of the vehicle. This may cause serious injury or death.
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HTB227
with the studs and slide the wheel onto them. If this is difficult, tip the wheel slightly and get the top hole in thewheel lined up with the top stud. Then jiggle the wheel back and forth until the wheel can be slid over the other studs.
HTB229
TBENG_3.P65 3/9/2005, 5:02 PM
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WHAT TO DO IN AN EMERGENCY 3- 11
Lower the car to the ground by turning the wheel nut wrench counterclock-wise. Then position the wrench as shown in the drawing and tighten the wheel nuts. Be sure the socket is seatedcompletely over the nut. Do not stand on the wrench handle or use an exten- sion pipe over the wrench handle.Go around the wheel tightening every other nut until they are all tight. Then double-check each nut for tightness.After changing wheels, have a techni- cian tighten the wheel nuts to their proper torque as soon as possible.
D060I01E-GAT 8. Lower Vehicle and Tighten Nuts
D060J01FC-GAT After Changing Wheels If you have a tire gauge, remove the valve cap and check the air pressure.If the pressure is lower than recom- mended, drive slowly to the nearest service station and inflate to the cor-rect pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjustingtire pressure. If the cap is not replaced, air may leak from the tire. If you lose a valve cap, buy another and install it assoon as possible.
Wheel nut tightening torque: Steel wheel & aluminium alloy wheel: 900-1,100 kg.cm (65-80 lb.ft)
HTB150
HTB151 After you have changed wheels, al- ways secure the flat tire in its place in the luggage room and return the jackand tools to their proper storage loca- tions. D080A01O-GAT IF YOUR VEHICLE MUST BE TOWED If your vehicle has to be towed, it should be done by your Hyundai dealeror a commercial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, profes-sionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, itis suggested that you show this infor- mation to the tow truck operator. Be sure that a safety chain system is usedand that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies orflatbed equipment with all the wheels off the ground.
TBENG_3.P65
3/9/2005, 5:02 PM
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3- 12 WHAT TO DO IN AN EMERGENCY
HTB210
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CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu- tral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition. D080B01O-GAT Towing the Vehicle
HTB208
Your vehicle can be towed by wheel lift type truck (1), (2) or flatbed equipment(3). 1)
2)
3)
dolly
! CAUTION:
o When towing the vehicle, take care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to thebumper or underbody of the ve- hicle.
TBENG_3.P65 3/9/2005, 5:02 PM
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WHAT TO DO IN AN EMERGENCY 3- 13
D080D02TB-AAT EMERGENCY TOWING
HTB196-1HTB211
Towing Hook
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1) If the vehicle is being towed with the
rear wheels on the ground, be sure the parking brake is released.
NOTE: Before towing, check the level of the automatic transaxle fluid. If it is below the "HOT" range on the dip- stick, add fluid. If you cannot addfluid, a towing dolly must be used.
2) If any of the loaded wheels or sus- pension components are damaged or the vehicle is being towed with the front wheels on the ground, usea towing dolly under the front wheels.
o Manual Transaxle:
If you do not use a towing dolly,place the ignition key in the "ACC" position and put the transaxle in "N (Neutral)".
CAUTION:
Do not tow with the key removed orin the "LOCK" position when tow-ing from the rear without a towing dolly. HTB209-1
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o Automatic Transaxle:
Be sure to use a towing dolly under the front wheels.
CAUTION:
A vehicle with an automatictransaxle should never be towed from the rear with the front wheels on the ground. This can cause seri-ous damage to the transaxle.
3) It is recommended that your vehicle be towed with all the wheels off the ground.
TBENG_3.P65 3/9/2005, 5:02 PM
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3- 14 WHAT TO DO IN AN EMERGENCY
D120A01A-GAT IF YOU LOSE YOUR KEYS If you lose your keys, many Hyundai dealers can make you a new key if youhave your key number. If you lock the keys inside your car and you cannot obtain a new key, manyHyundai dealers can use special tools to open the door for you. Information about the key of immobi- lizer system (if installed) will be found on page 1-5.
CAUTION:
If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be surethat the transaxle is in neutral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25km (15 miles). Be sure the steering is unlocked by placing the key in the "ACC" posi-tion. A driver must be in the towed vehicle to operate the steering and brakes.
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(3)Attach a tow cable, chain or strap to
the towing hook on the front bumper.
For emergency towing when no com- mercial tow vehicle is available. Do not attempt to tow your vehicle in thismanner on any unpaved surface. This could result in serious damage to your car.Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing,be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the enginerunning). A driver must be in the towed car to steer it and operate the brakes. (1)Open the towing cover to push it
with your finger.
(2)To mount the towing hook, rotate it
clockwise.
CAUTION
It should be tightened firmly with your fingers until there is no more play in the towing hole. Towing hook is located in the jack case onthe spare tire.
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TBENG_3.P65 3/9/2005, 5:02 PM
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4- 4 CORROSION PREVENTION AND APPEARANCE CARE
trol chemicals are used, you should pay particular attention to the under- side of the car. Start by rinsing the carto remove dust and loose dirt. In win- ter, or if you have driven through mud or muddy water, be sure to thoroughlyclean the underside as well. Use a hard direct stream of water to remove accumulations of mud or corrosivematerials. Use a good quality car-wash- ing solution and follow the manufacturer's directions on the pack-age. These are available at your Hyundai dealer or auto parts outlet. Don't use strong household detergents,gasoline, strong solvents or abrasive cleaning powders as these may dam- age the finish.Use a clean sponge or cloth, rinse it frequently and don't damage the finish by rubbing too hard. For stubborn spots,dampen them frequently and remove them a little at a time. To clean whitewall tires, use a stiffbrush or soapy steel-wool scouring pad. To clean plastic wheel covers, use aclean sponge or soft cloth and water. To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasive cleaners. Protectthe bare-metal surfaces by cleaning, polishing and waxing. Because alumi- num is subject to corrosion, be sure togive aluminum alloy wheels special attention in winter. If you drive on salted roads, clean the wheels thor-oughly afterwards. After washing, be sure to rinse thor- oughly. If soapy water dries on the finish, streaking will result. When the weather is warm and the humidity low, you may find it neces- sary to rinse each section immediatelyafter washing to avoid streaking. After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying the car is to remove water from the car so it will dry withoutwater spots. Don't rub, this can dam- age the finish.
If you find any nicks or scratches inthe paint, use touch-up paint to cover them to prevent corrosion. To protectthe paintwork of the car against corro- sion, you must clean your Hyundai (at least once a month). Give special at-tention to the removal of salt, mud and other substances on the underside of the splashboards of the car. Makesure that the outlets and the underside of the doors are open. Paint damage can be caused by small accumulationof tar, industrial precipitation, tree resin, insects and bird droppings, when not removed immediately. If water alone isnot strong enough to remove the accu- mulated dirt, use a mild car washing solution. Be sure to rinse the surfaceafter washing to remove the solution. Never allow the solution to dry on the painted surfaces.
TBENG_4.P65
3/9/2005, 5:02 PM
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5- 10 VEHICLE MAINTENANCE REQUIREMENTS
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine
off, check for excessive free-play inthe steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration,cracks, or damage. Replace any dam- aged parts.
F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks onthe side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings
Parking Brake
Check the rear brake drums and lin- ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.
TBENG_5.P65 3/9/2005, 5:03 PM
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6- 6 DO-IT-YOURSELF MAINTENANCE
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torgue
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
TBENG_6.P65 3/9/2005, 5:03 PM
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6- 24 DO-IT-YOURSELF MAINTENANCE
HTB293-1
4. Replace the two filters.
5. Installation is the reverse order of disassembly.
CAUTION:
Be sure to install the air conditioner filter in the direction of the arrow sign. Unless, it may cause noise ordeterioration. G150A01A-GAT CHECKING STEERING WHEEL FREEPLAY To check the steering wheel freeplay, stop the car with the wheels pointed straight ahead and gently move thesteering wheel back and forth. Use very light finger pressure and be sen- sitive to changes in resistance thatmark the limits of the freeplay. If the freeplay is greater than specified, have it inspected by your Hyundai dealerand adjusted or repaired if necessary.
HTB161-1
30 mm (1.18 in.)
G160A01A-GAT CHECKING CLUTCH PEDAL FREEPLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfreeplay. The freeplay should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.
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TBENG_6.P65 3/9/2005, 5:04 PM
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8- 4 CONSUMER INFORMATION
I050A01TB-GAT TIRE CHAINS Tire chains, if necessary should be installed on the front wheels. Be sure that the chains are the proper size andthat they are installed in accordance with the manufacturer's instructions. To minimize tire and chain wear, donot continue to use tire chains when they are no longer needed.
I040A01S-GAT SNOW TIRES If you equip your car with snow tires, they should be the same size and havethe same load capacity as the original tires. Snow tires should be installed on all four wheels; otherwise, poor han-dling may result. Snow tires should carry 28 kPa (4 psi) more air pressure than the pressurerecommended for the standard tires on the tire label on, or up to the maxi- mum pressure shown on the tiresidewall whichever is less. Do not drive faster than 120 km/h (75 mph) when your car is equipped withsnow tires.
!WARNING:
o When driving on roads covered with snow or ice, drive at less than 30 km/h (20 mph).
o Use the SAE "S" class or wire &
plastic chains.
o Don't use the tire chains in 185/ 55R 15 tire to prevent body dam-age.
o If you have noise caused by chaws contacting the body, re-tighten the chain to avoid contactwith the vehicle body.
o Retighten the chains to prevent
from a body damage after driving0.5 ~ 1 km with equipping chains.
CAUTION:
Always observe the following:
o Check pressures when the tires are cold. That is, after the car has been parked for at least three hours and hasn't been drivenmore than 1.6 km or one mile since starting up.
o Check the pressure of your spare tire each time you check the pres-sure of other tires.
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TBENG_8.P65 3/9/2005, 5:07 PM
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