cooling Hyundai Getz 2006 User Guide

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs
of the correct heat range. F070C01A-AAT o Engine Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the enginerunning and the transaxle in neutral, with the parking brake properly ap- plied. Use Hyundai Genuine ATF SP-III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved by Hyundai Motor Co., when adding orchanging fluid.
F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Partic-ular attention should be paid to exam- ine those hose surfaces nearest to high heat sources, such as the ex-haust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts. F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not only
result in unsteady engine operation,but will also cause excessive noise and reduced engine performance. In-spect valve clearance and adjust as required while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)

6. Do-It-Yourself Maintenance
Engine compartment ........................................................................ 6-2
General checks ................................................................................ 6-5
Checking the engine oil .................................................................... 6-6
Checking the engine coolant ............................................................ 6-9Changing the air cleaner filter ......................................................... 6-11
Filling the washer reservoir ............................................................ 6-13
Checking the transaxle oil (manual)............................................... 6-14
Checking the transaxle fluid (Automatic)....................................... 6-15
Checking the brakes ...................................................................... 6-17
Air conditioning care ....................................................................... 6-18
Changing the climate control air fil ter .............................................6-19
Checking drive belts ...................................................................... 6-22
Checking and replacing fuses ........................................................ 6-23
Checking the battery ...................................................................... 6-25
Checking electric cooling fans ....................................................... 6-26
Power steering fluid level ............................................................... 6-27
Replacement of bulbs .................................................................... 6-30
Fuse panel description ................................................................... 6-36
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6- 6 DO-IT-YOURSELF MAINTENANCE
G030A02O-GAT CHECKING THE ENGINE OIL Gasoline EngineRecommended Oil Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil level at least once a week in normal use andmore often if you are on a trip or driving in severe conditions. The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JM
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G020D01TG-GAT MAINTENANCE PRECAUTIONS Improper or incomplete service may result in problems. This section givesinstructions only for the maintenance items that are easy to perform. Several procedures should be done byan authorized Hyundai dealer. NOTE: Improper owner maintenance dur- ing the warranty period may affectwarranty coverage.
WARNING:
o Performing maintenance work on a vehicle can be dangerous. Youcan be seriously injured whileperforming some maintenance procedures. If you lack sufficient knowledge and experience or theproper tools and equipment to do the work, have it done by an autho- rized Hyundai dealer.
o Working under the hood with the engine running is dangerous. Itbecomes even moredangerouswhen you wear jewelry or loose clothing. These can become en- tangled in moving parts and resultin injury. Therefore, if you must run the engine while working un- der the hood, make certain thatyou remove all jewelry (especially rings, bracelets, watches, and necklaces) and all neckties,scarves, and similar loose cloth- ing before getting near the engine or cooling fans.

DO-IT-YOURSELF MAINTENANCE 6- 9
G350A01A-GAT ENGINE OIL CONSUMPTION Function of Engine Oil Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should consume some engine oil while nor-mal driving. The cause of oil consump- tion in a normal engine are as follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on the cylinderwall when a piston moves down- wards in the cylinder. High negative pressure generated during engineoperation sucks some of the oil into the combustion chamber. This oil with some oil of the cylinderwall is burned by the high tempera-
ture combustion gases during the combustion process.
o The engine oil consumption is strongly effected by the viscosityand quality of oil, engine rpm anddriving condition etc. The engine oil is more consumed under severe driving conditions such as highspeeds and frequent acceleration and deceleration than normal driv- ing condition.
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NOTE:
o It is recommended that the engine oil and filter should be changed by an authorized Hyundai dealer.
o Always dispose of used engine oil in an environmentally acceptablemanner. It is suggested that it beplaced in a sealed container and taken to a service station for recla- mation. Do not pour the oil on theground or put it into the house- hold trash.
WARNING:
Used motor oil may cause irritation or cancer of the skin if left in contact with the skin for prolonged periods of time. Wash your hands thoroughlywith soap and warm water as soon as possible after handling used oil. G050A01TG-AAT CHECKING THE ENGINE COOL- ANT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is underpressure and may erupt through the opening if the cap is removed. You could be seriously burned ifyou do not observe this precau- tion. Do not remove the radiator cap until the radiator is cool to thetouch.
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NOTE: It is recommended that the engine coolant should be changed by an authorized Hyundai dealer.

6- 10 DO-IT-YOURSELF MAINTENANCE
G050C02A-GAT To Check the Coolant Level The coolant level can be seen on the side of the plastic coolant reservoir.The level of the coolant should be between the "L" and "F" lines on the reservoir when the engine is cold. If thelevel is below the "L" mark, add engine coolant to bring it up between "L" and "F". If the level is low, inspect forcoolant leaks and recheck the fluid level frequently. If the level drops again, visit your Hyundai dealer for an inspec-tion and diagnosis of the reason.
HTB170
HTB170A
Gasoline engine Diesel engine
G050B01A-AAT Recommended Engine Coolant
Use a high quality ethylene-glycol cool- ant in a 50/50 mix with water. The engine coolant should be compatiblewith aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system mustbe maintained with the correct con- centration and type of engine coolant to prevent freezing and corrosion.Never allow the concentration of anti- freeze to exceed the 60% level or go below the 35% level, or damage to thecooling system may result. For proper concentration when adding or replac- ing the engine coolant, refer to thefollowing table.
35% 40%50%60%
Ambient
temperature °C ( °F)-15 (5)
-25 (-13)-35 (-31)-45 (-49)
Antifreeze solution Water
Engine coolant concentration
65% 60%50%40% WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition.
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DO-IT-YOURSELF MAINTENANCE 6- 17
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan, so that you are not injured by a rotating fan blade. As the engine coolant temper-ature decreases, the fan will auto- matically shut off. This is a normal condition.!
WARNING (DIESEL ONLY):
Never work on injection system with engine running or within 30 secondsafter shutting off engine. High pres- sure pump, rail, injectors and high pressure pipes are subjected to highpressure even after the engine has been switched off. The fuel jet pro- duced by fuel leaks may cause seri-ous injury, if it contacts with the body. People using pacemakers should not move closer than 30cm tothe ECU or wiring harness within the
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G120A01A-AAT CHECKING THE BRAKES G120B01A-AATChecking the Brake Fluid Level
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CAUTION:
Because brakes are essential to the safe operation of the car, it is sug- gested that they be checked and inspected by your Hyundai dealer.The brakes should be checked and inspected for wear at those inter- vals specified in the vehicle mainte-nance schedule in Section 5. WARNING:
Use caution when handling brakefluid. It can damage your vision if it gets into your eyes. It will also dam- age your vehicle's paint if spilledon it and not removed immediately.
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engine room with the engine run- ning, since the high currents in theCommon Rail system produce con- siderable magnetic fields.
G120C02A-AAT Recommended Brake Fluid Use only hydraulic brake fluid con- forming to DOT 3 or DOT 4 specifica- tions in your braking system. Follow the instructions printed on the con-tainer.

6- 18 DO-IT-YOURSELF MAINTENANCE
G140A01A-AAT AIR CONDITIONING CARE Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt,dead insects, leaves, etc. These can interfere with maximum cooling effi- ciency. When removing such accumu-lations, brush or hose them away care- fully to avoid bending the cooling fans. G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
! CAUTION:
Running the air conditioning sys- tem for extended periods of timewith a low refrigerant level may damage the compressor.
G120E02TB-AAT Adding Brake Fluid
WARNING:
Handle brake fluid carefully. It can damage your vision if it gets intoyour eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluidcan or reservoir to remain open any longer than required. This will pre- vent entry of dirt and moisture whichcan damage the brake system and cause improper operation.
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To add brake fluid;
1) If it is necessary, remove the air cleaner cover.
2) Wipe away any dirt then unscrew the fluid reservoir cap.
3) Slowly pour the recommended fluid
into the reservoir using by a funnel. Do not overfill. Before using, check the condition of the funnel to prevent a mixture of a foreign substance.
4) Carefully replace the cap on the res- ervoir and tighten.
G120D02A-AAT To Check the Fluid Level
HTB166
The fluid level in the brake fluid reser- voir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of thereservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill. NOTE: If the level is below the "MIN" mark, it should be changed by an autho-rized Hyundai dealer.

6- 26 DO-IT-YOURSELF MAINTENANCE
G220A01A-AAT CHECKING ELECTRIC COOL- ING FANS
WARNING:
The cooling fan is controlled by engine coolant temperature andmay sometimes operate even when the engine is not running. Use ex- treme caution when working nearthe blades of the coolant fan, so that you are not injured by a rotat- ing fan blade. As the engine cool-ant temperature decreases the fan will automatically shut off. This is a normal condition.
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Keep batteries out of the reach of children becausebatteries contain highly cor- rosive SULFURIC ACID. Do not allow battery acid to con-tact your skin, eyes, cloth- ing or paint finish. If any electrolyte gets intoyour eyes, flush your eyes with clean water for at least 15 minutes and get immedi-ate medical attention. If pos- sible, continue to apply water with a sponge or clothuntil medical attention is re- ceived. If electrolyte gets on yourskin, thoroughly wash the contacted area. If you feel a pain or a burn-ing sensation, get medical attention immediately. Wear eye protection whencharging or working near a battery. Always provide ventilationwhen working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage.Never touch these componentswith the engine running or the ignition switched on.

DO-IT-YOURSELF MAINTENANCE 6- 27
NOTE: Grinding noise from the power steering pump may be heard imme- diately after the engine is started inextremely cold conditions (below - 20°C). If the noise stops during warm up, there is no abnormal function inthe system. It is due to a power steering fluid characteristic in ex- tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. HTB163
G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-AAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by
ECU.

10- 2 INDEX
A Active Headrests ........................................................ 1-15
Adjustable headrests .................................................. 1-14
Adjusting arm rest angle .............................................. 1-16
Air Bag ....................................................................... 1-37
Passenger's front airbag O N/OFF switch ................1-41
Side impact airbag ................................................... 1-43
Air Cleaner Filter ......................................................... 6-11
Air Conditioning Care ......................................................................... 6-18
Operation ................................................................. 1-93
Switch ...................................................................... 1-92
Antenna .................................................................... 1-120
Ashtray ....................................................................... 1-67
Audio remote control switch .......................................1-84
Auto Fuel cut Switch .................................................. 1-82
B Battery .............................................................. 2-17, 6-28
Before starting the engine ........................................... 2-3Brake Anti-lock system ...................................................... 2-13
Checking the brakes ................................................ 6-17
Fluid ......................................................................... 6-17
Pedal clearance ....................................................... 6-21
Pedal free play .......................................................... 6-21
Practices ................................................................. 2-12
Breaking-In your New Hyundai .................................... 1-3
Bulbs Replacem ent ..................................................... 6-30
Bulbs wa ttage ............................................................. 6-35C
Care of Cassette Tapes ...........................................
1-118
Cargo area cover ........................................................ 1-80
Cassette Tape Player Operation
(K220, K240, M280) ........................1-100, 1-105, 1-110
Catalytic Converter ...................................................... 7-3
Central Door Lock ........................................................ 1-8
Child-Protector Rear Door Lock ................................... 1-8
Child Restraint System ............................................... 1-28
Cigarette Lighter ......................................................... 1-66
Climate Control Air Filter .................................. 1-94, 6-19
Clock .......................................................................... 1-66
Clutch Pedal freep lay .......................................................... 6-21
Combination Light Headlight flasher ...................................................... 1-62
Headlight swi tch ...................................................... 1-62
High-beam switch .................................................... 1-62
Lane change si gnal .................................................. 1-61
Turn signal operation ............................................... 1-61
Compact Disc Player Operation (M280) ................... 1-113
Console tray ............................................................... 1-68
Cooling Fans .............................................................. 6-26
Corrosion protection
Cleaning the interior .................................................. 4-5
Protecting your Hyundai from corrosion ................... 4-2
Washing and waxing ................................................. 4-3