maintenance Hyundai Getz 2007 User Guide

5. VEHICLE MAINTENANCEREQUIREMENTS
Maintenance intervals ..................................................................... 5-2
Scheduled maintenance .................................................................. 5-4
Maintenance under severe usage conditions ................................. 5-7
Explanation of scheduled maintenance items ................................. 5-8
5

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte- nance charts starting on page 5-4.These procedures must be performed at the intervals shown in the mainte- nance schedule to assure that yourwarranty remains in effect. Although it is strongly recommended that they be performed by the factory-trained ordistributor-trained technicians at your Hyundai dealer, these procedures may be performed at any qualified servicefacility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A listof these items will be found on page 6-5.
F010A01A-GAT MAINTENANCE INTERVALS Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certain maintenance procedures must be performed. Although careful designand engineering have reduced these to a minimum, those that are required are of the utmost importance.It is your responsibility to have thesemaintenance procedures performedto comply with the terms of the war- ranties covering your new Hyundai. The Service Passport supplied withyour new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into threemain areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts ofequivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so onwhich are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war-ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts.Your Service Passport provides fur- ther information about your warranty coverage.

VEHICLE MAINTENANCE REQUIREMENTS 5- 3
F010E01A-AAT
Do-It-Yourself Maintenance
If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. Formore information about doing it your- self, see Section 6. F010F01A-GAT
A Few Tips
Whenever you have your Hyundai ser- viced, keep copies of the service records in your glovebox. This will help ensure that you can document that therequired procedures have been per- formed to keep your warranties in ef- fect. This is especially important whenservice is not performed by an autho- rized Hyundai dealer. F020A01Y-GAT
SCHEDULED MAINTENANCE REQUIREMENTS
Inspection should be performed any time a malfunction is experienced orsuspected. Receipts for all emission control system services should be retained to demonstrate compliancewith conditions of the emissions sys- tem warranty. For severe usage maintenance re-
quirements, see page 5-7 of this sec- tion.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM & CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R I I I 120
96
R I
R
I I II I
90 72
R I I
R I I
R
I
7560
R I I I
60 48
R I
R
II I II I
45 36
R I I
R
30 24
R I II II I
15 12
R I I I
KILOMETERS X 1000 MONTHS
F030B06TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 40,000KM: "R"
See Note (1)

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030D03TB-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class: CH4 or ABOVE)
See Note(1) (ACEA Class: B4 or ABOVE) AIR CLEANER FILTER FUEL FILTER CARTRIDGESee Note (3) TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)VACUUM PUMP & VACUUM HOSE VACUUM PUMP OIL HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 2 3 4 56 7 8 120
96
R I
R R I I II105 84
R I I II90 72
R R R
I I II75 60R I I II60 48
R I
R
II II45 36R R
I II30 24R I
R
II II
1512
R
I I IIKILOMETERS X 1000 MONTHS
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP - "I" (2) EVERY 10,000 KM OR 12 MONTHS, WHICHEVER OCCURS FIRST : "R"
(3) IF THE DIESEL FUEL SPECIFICATIONS DON’T MEET THE EUROPEAN STANDARDS EN590, REPLACE ITMORE FREQUENTLY. CONSULT AN AUTHORIZED HYUNDAI DEALER FOR DETAILS.
(4) INSPECT EVERY 7,500KM OR 6 MONTHS AND REPLACE EVERY 15,000KM OR 12 MONTHS.
WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
European Community Only Except European Community
See Note (4)
European Community Only Except European Community
See Note (2)

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
GENERAL MAINTENANCE COOLING SYSTEMCOOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUIDBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTPOWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTAIR CONDITIONER FILTER (FOR EVAPORATOR AND BLOWER UNIT)
12 3 4 5 6789
101112131415
F030C05TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120 96
I I IIII I IIIII I I
R
105
84
I I III
IIIII I
R
90 72
75 60
6048
I I
R
I II I IIIII I I
R
I I I I I
I I III I
R
I I I I IIII I IIIII
R
45 36
3024
I I III
IIIII I
R
I I IIII I IIIII I I
R
15 12
I I III I IIII I
R
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
European Community Only Except European Community
See Note (1)* See Note (2)*European Community Only Except European Community
Note : (1) FOR THE FIRST TIME, REPLACE THE COOLANT AT 100,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
(2) FOR THE FIRST TIME, REPLACE THE COOLANT AT 48,000 KM OR 60 MONTHS. AFTER THAT, REPLACE IT EVERY 40,000 KM OR 24 MONTHS.
* : FOR YOUR CONVENIENCE, IT CAN BE REPLACED PRIOR TO IT'S INTERVAL WHEN YOU DO MAINTENANCE OF OTHER ITEMS.

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal
tempera ture or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
R R RR
I I I I
RR R
European community Only Except European community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
AIR CONDITIONER FILTER (For Evaporator and Blower unit)
F040A01TB-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KMEVERY 40,000 KM MORE FREQUENTLY A, B, C, D, E, F, G, H, I, KC, E B, HD, E, F, G, I C, D, G, H C, D, G, H C, D, E, F C, D, E, F C, D, E, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060A01A-AAT EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive beltsshould be checked periodically for proper tension and adjusted as nec- essary. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil-ters should be installed by trained technicians.
F060D01TB-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage. Have a trained technician replace anydamaged or leaking parts immedi- ately. F060E01A-AAT
o Timing Belt
Inspect all parts related to the timingbelt for damage and deformation. Replace any damaged parts immedi-ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced.
F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam- age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently.
!WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subjectedto high pressure even after the en- gine has been switched off. The fuel jet produced by fuel leaks maycause serious injury, if it contacts with the body. People using pace- makers should not move closerthan 30cm to the ECU or wiring harness within the engine room with the engine running, since the high currents in the Common Rail sys-tem produce considerable magnetic fields.

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs
of the correct heat range. F070C01A-AAT o Engine Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E05A-AAT
o Automatic Transaxle Fluid The fluid level should be in the "HOT" range of the dipstick, after the engineand transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the enginerunning and the transaxle in neutral, with the parking brake properly ap- plied. Use Hyundai Genuine ATF SP-III, DIAMOND ATF SP-III, SK ATF SP-III or other brands appraoved by Hyundai Motor Co., when adding orchanging fluid.
F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Partic-ular attention should be paid to exam- ine those hose surfaces nearest to high heat sources, such as the ex-haust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts. F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not only
result in unsteady engine operation,but will also cause excessive noise and reduced engine performance. In-spect valve clearance and adjust as required while the engine is hot.
Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)

5- 10 VEHICLE MAINTENANCE REQUIREMENTS
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine
off, check for excessive free-play inthe steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for deterioration,cracks, or damage. Replace any dam- aged parts.
F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks onthe side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings
Parking Brake
Check the rear brake drums and lin- ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.