check engine Hyundai Getz 2007 Service Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2007, Model line: Getz, Model: Hyundai Getz 2007Pages: 463, PDF Size: 11.14 MB
Page 214 of 463

DO-IT-YOURSELF MAINTENANCE 6- 19
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air condition-ing should be run for at least 10 min- utes each week. This is particularly important during cool weather whenthe air conditioning system is not oth- erwise in use. G140D01TB-GAT Checking the Compressor Drive Belt
G140D01TB
Power steering
Crank pully
A/C pully
5 ~ 5.5 mm (0.19 ~ 0.21 in.)
1.1L
CRANK PULLEY
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at least once a month.To check the drive belt tension, press down on the belt halfway between the engine crankshaft and compressorpulleys. Pressing with your finger, you should not be able to deflect this belt anymore than 8.0 mm (1.1L: 5~ 5.5mm). If you have the instruments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm(0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. HTB219
A/C
TENSION PULLEY 8mm (0.315 in.)
1.4/1.6L
HTB290
B145A03TB-GAT CHANGING THE CLIMATE CON-
TROL AIR FILTER (In Front ofevaporator unit) (If Installed) The climate control air filter is located in front of the evaporator unit behind the glove box.It operates to decrease pollutants en- tering the car.
1. Remove the adjusting pins on both
sides of the glove box to open half the glove box.
Page 216 of 463

DO-IT-YOURSELF MAINTENANCE 6- 21
G160A01A-GAT CHECKING CLUTCH PEDAL FREE-PLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfree-play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary.G170A01A-GAT CHECKING BRAKE PEDAL FREE-PLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal free-play. The free-play should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.
Page 217 of 463

6- 22 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Water pump pulley
G190B01TB
Alternator Power steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
HTB186
1.1L
1.4L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)Tensioner
Crankshaft pulley
Page 221 of 463

6- 26 DO-IT-YOURSELF MAINTENANCE
G220A01A-AAT CHECKING ELECTRIC COOL- ING FANS
WARNING:
The cooling fan is controlled by engine coolant temperature andmay sometimes operate even when the engine is not running. Use ex- treme caution when working nearthe blades of the coolant fan, so that you are not injured by a rotat- ing fan blade. As the engine cool-ant temperature decreases the fan will automatically shut off. This is a normal condition.
!
Keep batteries out of the reach of children becausebatteries contain highly cor- rosive SULFURIC ACID. Do not allow battery acid to con-tact your skin, eyes, cloth- ing or paint finish. If any electrolyte gets intoyour eyes, flush your eyes with clean water for at least 15 minutes and get immedi-ate medical attention. If pos- sible, continue to apply water with a sponge or clothuntil medical attention is re- ceived. If electrolyte gets on yourskin, thoroughly wash the contacted area. If you feel a pain or a burn-ing sensation, get medical attention immediately. Wear eye protection whencharging or working near a battery. Always provide ventilationwhen working in an en- closed space.o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage.Never touch these componentswith the engine running or the ignition switched on.
Page 222 of 463

DO-IT-YOURSELF MAINTENANCE 6- 27
NOTE: Grinding noise from the power steering pump may be heard imme- diately after the engine is started inextremely cold conditions (below - 20°C). If the noise stops during warm up, there is no abnormal function inthe system. It is due to a power steering fluid characteristic in ex- tremely cold conditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.G230A03A-GAT POWER STEERING FLUID LEVEL The power steering fluid level should be checked regularly.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the powersteering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. HTB163
G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-AAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by
ECU.
Page 223 of 463

6- 28 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure.
G300A03TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer. WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the water might be ignited and result in a fire.
!
Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around. Clean the fuel around the fuel filter orthe injection pump before starting the engine to prevent fire. Finally, check each part if the fuel is leaking.
Page 224 of 463

DO-IT-YOURSELF MAINTENANCE 6- 29
If the vehicle has had front body repair and the headlight assembly has been replaced, the headlight aiming should be checked using the aiming screen asshown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P"shown in the illustration.
2. Dotted lines in the illustration show
the center of headlights.
G290B01TB-GAT Adjustment After Headlight As- sembly Replacement
G290B01HR-1
L
W
H
H Cut-off line
Ground line
"P"
Horizontal line
30mm (1.18 in.) Vertical line
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal aiming
Vertical aiming
G290A01FC-GAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000mm (118 in.) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam).
Page 241 of 463

CONSUMER INFORMATION 8- 3
The engine number is stamped on the engine block as shown in the drawing. I020A01A-AAT TIRE INFORMATION The tires supplied on your new Hyundai are chosen to provide the best perfor-mance for normal driving. I030A03TB-GAT RECOMMENDED INFLATION PRESSURES The tire label located in the glove box gives the tire pressures recommended for your car.
These pressures were chosen to pro-vide the most satisfactory combination of ride comfort, tire wear and stabilityunder normal conditions. Tire pres- sures should be checked at least monthly. Proper tire inflation pressuresshould be maintained for these rea- sons:
o Lower-than-recommended tire pres-
sures cause uneven tread wear and poor handling.
o Higher-than-recommended tire pressures increase the chance ofdamage from impacts and causeuneven tread wear.
I010B02FC
HTB263
Diesel Engine
5.0Jx14 5.5Jx14 5.5Jx15 5.0Jx145.5Jx145.5Jx15
4.0Tx14 TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
165/65R14175/65R14 185/55R15 175/65R14 185/55R15
T105/70D14 REAR
210(30) 220(32) 420(60) FRONT
230(33) 230(33) 420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
230(33) 230(33) 420(60)
FRONT210(30)
220(32)
420(60)
ENG- INE
GASO- LINE
DIE- SEL
Page 250 of 463

10- 2 INDEX
A Active Headrests ........................................................ 1-15
Adjustable headrests .................................................. 1-15
Adjusting arm rest angle .............................................. 1-16
Air Bag ....................................................................... 1-36
Passenger's front airbag O N/OFF switch ................1-40
Side impact airbag ................................................... 1-41
Air Cleaner Filter ......................................................... 6-11
Air Conditioning Care ......................................................................... 6-18
Operation ................................................................. 1-93
Switch ...................................................................... 1-92
Antenna .................................................................... 1-128
Ashtray ....................................................................... 1-67
Audio remote control switch .......................................1-84
Auto Fuel cut Switch .................................................. 1-82
B Battery .............................................................. 2-17, 6-28
Before starting the engine ........................................... 2-3Brake Anti-lock system ...................................................... 2-13
Checking the brakes ................................................ 6-17
Fluid ......................................................................... 6-17
Pedal clearance ....................................................... 6-21
Pedal free play .......................................................... 6-21
Practices ................................................................. 2-12
Breaking-In your New Hyundai .................................... 1-4
Bulbs Replacem ent ..................................................... 6-30
Bulbs wa ttage ............................................................. 6-35C
Care of Cassette Tapes ...........................................
1-126
Care of Disc ............................................................. 1-126
Cargo area cover ........................................................ 1-80
Cassette Tape Player Operation (K220, K240, M280) ........................1-100, 1-105, 1-110
Catalytic Converter ...................................................... 7-3
Central Door Lock ........................................................ 1-9
Child-Protector Rear Door Lock ................................... 1-8
Child Restraint System ............................................... 1-28
Cigarette Lighter ......................................................... 1-66
Climate Control Air Filter .................................. 1-94, 6-19
Clock .......................................................................... 1-66
Clutch
Pedal freep lay .......................................................... 6-21
Combination Light
Headlight flasher ...................................................... 1-60
Headlight swi tch ...................................................... 1-59
High-beam switch .................................................... 1-60
Lane change si gnal .................................................. 1-59
Turn signal operation ............................................... 1-59
Compact Disc Player Operation
(M280, H446) .............................................. 1-113, 1-121
Console tray ............................................................... 1-68
Cooling Fans .............................................................. 6-26
Corrosion protection
Cleaning the interior .................................................. 4-5
Protecting your Hyundai from corrosion ................... 4-2
Washing and waxing ................................................. 4-3
Page 251 of 463

INDEX 10- 3
D Day/Night inside rearview mirror ................................. 1-76
Defrosting / Defogging ................................................ 1-91
Digital clock ................................................................ 1-66
Door Door locks ................................................................ 1-7 Locking, unlocking front doors with a key ................ 1-7
Locking from the inside ............................................ 1-8
Locking from the outside .......................................... 1-8
Drink Holder ................................................................ 1-68
Drive Belts .................................................................. 6-22
Driving
Economical driving .................................................. 2-15
Smooth corneri ng ..................................................... 2-16
Winter driving ........................................................... 2-16
E Electronic stability program (ESP) ..............................2-14
Emission Contro l System ............................................ 7-2
Engine
Before starting the engine ........................................ 2-3Compartment ............................................................ 6-2
Coolant .................................................................... 6-10
Coolant temperature gauge ......................................1-54
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-7Starting ..................................................................... 2-3
Engine Exhaust Can Be Dangerous ............................ 2-2 FFog Light
Front ........................................................................ 1-65
Rear ......................................................................... 1-66
Folding the outside rearview mirror .............................1-75
Front Seats
Adjustable front seats .............................................. 1-13
Adjustable headrests ............................................... 1-14
Adjusting seat forward and rearward ........................1-13
Adjusting seatback angle .. ......................................1-13
Lumbar support control ............................................ 1-15
Seat cushion height adjustment .............................. 1-16
Seat warmer ............................................................ 1-20
Fuel
Capacity ................................................................... 9-2
Gauge ...................................................................... 1-55
recommendations ...................................................... 1-2
Fuel Filler Lid
Remote release ....................................................... 1-78
Fuses ......................................................................... 6-23
Fuse Panel description ............................................... 6-36
GGeneral Checks ........................................................... 6-5
Glove Box .................................................................. 1-73