engine Hyundai Getz 2007 Workshop Manual

WHAT TO DO IN AN EMERGENCY 3- 3
HTB218
Discharged battery
Booster battery
WARNING:
The gas produced by the battery during the jump-start operation is highly explosive. If these instruc- tions are not followed exactly, seri-ous personal injury and damage to the vehicle may occur! If you are not sure how to follow this proce-dure, seek qualified assistance. Automobile batteries contain sul- furic acid. This is poisonous andhighly corrosive. When jump start- ing, wear protective glasses and be careful not to get acid on yourself,your clothing or on the car. 3. Attach the clamps of the jumper
cable in the exact order shown in theillustration. That is, first, attach oneclamp of the jumper cable to the positive (+) post or cable of the discharged battery. Then attach theother end of the same cable to the positive (+) post or cable of the booster battery. Next, using theother cable, attach one clamp to the negative (-) post or cable of the booster battery. Then attach theother end of that cable to a solid metal part of the engine away from the battery. Do not connect the cableto any moving part.
4. Start the engine in the car with the
booster battery and let it run for afew minutes. This will help to as- sure that the booster battery is fully charged. During the jumping opera-tion, run the engine in this vehicle at about 2,000 rpm.
5. Start your engine using the normal starting procedure. After the enginestarts, leave the jumper cables con- nected and let the engine run at fastidle or about 2,000 rpm for several minutes.
D020A02A-AAT JUMP STARTING!
o If you should accidentally get acid
on your skin or in your eyes, immediately remove any contami-nated clothing and flush the area with clear water for at least 15 min- utes. Then promptly obtain medicalattention. If you must be transported to an emergency facility, continue to apply water to the affected areawith a sponge or cloth.
o The gas produced by the battery
during the jump-start operation ishighly explosive. Do not smoke or allow a spark or open flame in the vicinity.
o The battery being used to provide the jump start must be 12-volt. If youcannot determine that it is a 12-voltbattery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery, follow this procedure ex-actly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are not touching.
2. Turn off all unnecessary lights and accessories in both vehicles.

3- 4 WHAT TO DO IN AN EMERGENCY
D030A02TB-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the chargingsystem checked by your Hyundai dealer. 3. If engine coolant is running out un-
der the car or steam is coming out from the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it when you stop). WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
!
!
5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis-tance.

WHAT TO DO IN AN EMERGENCY 3- 5
Inflation Pressure
Tire Size
T105/70D14 420 kPa (60 psi)
2. The spare tire should only be used temporarily and should be returned to the luggage compartment as soonas the original tire can be repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recom-mended.
4. As the temporary spare tire is spe-
cifically designed for your car, itshould not be used on any other vehicle.
D040A01TB-GAT TEMPORARY SPARE TIRE The following instructions for the tem- porary spare tire should be observed:
1. Check inflation pressure as soon as
practical after installing the spare tire, and adjust to the specified pres- sure. The tire pressure should be periodically checked and maintainedat the specified pressure while the tire is stored.
Spare Tire Pressure
WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allow coolant to be blown out of the open-ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor- mal. Then, if the engine coolant hasbeen lost, carefully add coolant to the reservoir (page 6-9) to bring the fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
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!
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CAUTION:
Serious loss of engine coolant indi- cates there is a leak in the cooling system and this should be checked as soon as possible by a Hyundaidealer. 5. The temporary spare tire should not
be used on any other wheels, norshould standard tires, snow tires,wheel covers or trim rings be used with the temporary spare wheel. If such use is attempted, damage tothese items or other car compo- nents may occur.
6. The temporary spare tire pressure should be checked once a monthwhile the tire is stored.
CAUTION:
o Do not use snow chains with your temporary spare tire.
o Do not use more than one tempo-
rary spare tire at a time.

WHAT TO DO IN AN EMERGENCY 3- 11
After you have changed wheels, al- ways secure the flat tire in its place in the luggage room and return the jackand tools to their proper storage loca- tions. D080A01O-GAT IF YOUR VEHICLE MUST BE TOWED If your vehicle has to be towed, it should be done by your Hyundai dealeror a commercial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, profes-sionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, itis suggested that you show this infor- mation to the tow truck operator. Be sure that a safety chain system is usedand that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies orflatbed equipment with all the wheels off the ground.
!
CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transaxle is in neu- tral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition. D080B01O-GAT Towing the Vehicle
HTB208
Your vehicle can be towed by wheel lift type truck (1), (2) or flatbed equipment(3). 1)
2)
3)
dolly

WHAT TO DO IN AN EMERGENCY 3- 13
D080D02TB-AAT EMERGENCY TOWING
HTB4004
HTB4005
Towing Hook
CAUTION:
If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be surethat the transaxle is in neutral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25km (15 miles). Be sure the steering is unlocked by placing the key in the "ACC" posi-tion. A driver must be in the towed vehicle to operate the steering and brakes.!
(3)Attach a tow cable, chain or strap to
the towing hook on the front bumper.
For emergency towing when no com- mercial tow vehicle is available. Do not attempt to tow your vehicle in thismanner on any unpaved surface. This could result in serious damage to your car.Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are damaged. Before towing,be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the enginerunning). A driver must be in the towed car to steer it and operate the brakes. (1)Open the towing cover to push it
with your finger.
(2)To mount the towing hook, rotate it clockwise.
CAUTION
It should be tightened firmly with your fingers until there is no more play in the towing hole. Towinghook is located in the jack case on the spare tire.
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CORROSION PREVENTION AND APPEARANCE CARE 4- 5
CAUTION:!
o Water washing in the engine com- partment including high pressure water washing may cause the fail-ure of electrical circuits located in the engine compartment.
o Never allow water or other liquids to come in contact with electrical/electronic components inside the vehicle as this may damage them.
OJB037800 E030D01A-AAT When to Wax Again You should polish and wax the car again when water no longer beads ona clean surface but spreads out over a larger area. E030E01A-AAT Maintaining Bumpers Special precautions must be observed to preserve the appearance of the bumpers on your Hyundai. They are:
o Be careful not to spill battery elec-
trolyte or hydraulic brake fluid on the bumpers. If you do, wash it off im- mediately with clear water.
o Be gentle when cleaning the bumper
surfaces. They are made of softplastic and the surface can be dam- aged if mistreated. Do not use abra-sive cleaners. Use warm water and mild soap or car-washing solution.
o Do not expose the bumpers to high
temperatures. For example, if youhave your car repainted, do not leave the bumpers on the car if thecar is going to be placed in a high- temperature paint booth.
E030B01A-AAT Spot Cleaning Don't use gasoline, strong solvents or corrosive cleaning agents. These candamage the finish of the car. To re- move road tar, use turpentine on a clean, soft cloth or commercially avail-able bug and tar remover. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaningpolish. E030C01A-AAT Polishing and Waxing Always wash and dry the car before polishing or waxing or using a combi- nation cleaner and wax. Use a goodquality commercial product and follow the manufacturer's directions on the container. Polish and wax the brighttrim pieces as well as the paint.

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte- nance charts starting on page 5-4.These procedures must be performed at the intervals shown in the mainte- nance schedule to assure that yourwarranty remains in effect. Although it is strongly recommended that they be performed by the factory-trained ordistributor-trained technicians at your Hyundai dealer, these procedures may be performed at any qualified servicefacility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A listof these items will be found on page 6-5.
F010A01A-GAT MAINTENANCE INTERVALS Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certain maintenance procedures must be performed. Although careful designand engineering have reduced these to a minimum, those that are required are of the utmost importance.It is your responsibility to have thesemaintenance procedures performedto comply with the terms of the war- ranties covering your new Hyundai. The Service Passport supplied withyour new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into threemain areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts ofequivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so onwhich are not supplied by Hyundai Motor Company or its distributor may be used without affecting your war-ranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts.Your Service Passport provides fur- ther information about your warranty coverage.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM & CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R I I I 120
96
R I
R
I I II I
90 72
R I I
R I I
R
I
7560
R I I I
60 48
R I
R
II I II I
45 36
R I I
R
30 24
R I II II I
15 12
R I I I
KILOMETERS X 1000 MONTHS
F030B06TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 40,000KM: "R"
See Note (1)

VEHICLE MAINTENANCE REQUIREMENTS 5- 5
F030D03TB-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class: CH4 or ABOVE)
See Note(1) (ACEA Class: B4 or ABOVE) AIR CLEANER FILTER FUEL FILTER CARTRIDGESee Note (3) TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)VACUUM PUMP & VACUUM HOSE VACUUM PUMP OIL HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 2 3 4 56 7 8 120
96
R I
R R I I II105 84
R I I II90 72
R R R
I I II75 60R I I II60 48
R I
R
II II45 36R R
I II30 24R I
R
II II
1512
R
I I IIKILOMETERS X 1000 MONTHS
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP - "I" (2) EVERY 10,000 KM OR 12 MONTHS, WHICHEVER OCCURS FIRST : "R"
(3) IF THE DIESEL FUEL SPECIFICATIONS DON’T MEET THE EUROPEAN STANDARDS EN590, REPLACE ITMORE FREQUENTLY. CONSULT AN AUTHORIZED HYUNDAI DEALER FOR DETAILS.
(4) INSPECT EVERY 7,500KM OR 6 MONTHS AND REPLACE EVERY 15,000KM OR 12 MONTHS.
WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
European Community Only Except European Community
See Note (4)
European Community Only Except European Community
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal
tempera ture or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
R R RR
I I I I
RR R
European community Only Except European community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS,PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTS MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLEFLUID
AIR CONDITIONER FILTER (For Evaporator and Blower unit)
F040A01TB-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KM EVERY 45,000 KMEVERY 40,000 KM MORE FREQUENTLY A, B, C, D, E, F, G, H, I, KC, E B, HD, E, F, G, I C, D, G, H C, D, G, H C, D, E, F C, D, E, F C, D, E, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION