water pump Hyundai Getz 2007 Owner's Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2007, Model line: Getz, Model: Hyundai Getz 2007Pages: 463, PDF Size: 11.14 MB
Page 14 of 463
1- 2 FEATURES OF YOUR HYUNDAI
B010A03O-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline If leaded gasoline is used, it will cause the catalytic converter to become inef- fective and the emission control sys-tem to malfunction. This can also result in increased maintenance expense. To avoid accidental use of leaded fuel,the large nozzle used with leaded gaso- line at service stations can not be inserted into fuel tank opening of Hyundaivehicle. NOTE:
o For some countries, Hyundai ve-
hicles are designed to use leaded gasoline. When you are going to use leaded gasoline, ask toHyundai dealer whether leaded gasoline in your vehicle is avail- able or not.
o Octane Rating of leaded gaso- line is same with unleaded one.
Diesel fuel Diesel engine must be operated only on commercially available diesel fuel that complies with EN 590 or comparable standard. (EN stands for "EuropeanNorm"). Do not use marine diesel fuel, heating oils, or non-approved fuel addi- tives, as this will increase wear andcause damage to the engine and fuel system.
For Europe
– For the optimal vehicle
performance, we recommend you to use unleaded gasoline with an octanerating of RON (Research Octane Num- ber) 95 /AKI (Anti Knock Index) 91 or higher.You may use unleaded gasoline with an octane rating of RON 91~94/AKI 87~90 but it may result in slight performancereduction of the vehicle. Except Europe – Unleaded gasoline
with a Pump Octane Rating of 87 (Re- search Octane Number 91) or higher must be used in Hyundai vehicle. B010A01TB
CAUTION:
o Do not let any gasoline or water enter the tank. This would make itnecessary to drain it out and to bleed the lines to avoid jamming the injection pump and damagingthe engine.
o In winter, in order to cut down
incidents due to freezing, paraffinoil may be added to the fuel if the temperature drops to below -10°C. Never use more than 20%paraffin oil.
!
The use of non-approved fuels and / or fuel additives will result in a limitation of your warranty rights.Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of diesel fuel are available, use summer or winterfuel properly according to the following temperature conditions.
o Above -5°C (23°F) ... Summer type
diesel fuel.
o Below -5°C (23°F) ... Winter type diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, the circuits must be com- pletely purged to permit restarting.
Page 63 of 463
FEATURES OF YOUR HYUNDAI 1- 51
B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition isturned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunc-tion in the electrical charging system. If the light comes on while you are driv- ing, stop, turn off the engine and checkunder the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt.And then, have the system checked by your Hyundai dealer. B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns youthat a door is not completely closed.
B260K01B-GAT
Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed. B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you shouldadd fuel as soon as possible. Driving with the fuel level warning light on or with the fuel level below "E" can causethe engine to misfire and damage the catalytic converter.
CAUTION:
If the drive belt (generator belt) is loosen, broken, or mission while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.!
B260N02FC-GAT Malfunction Indicator Light (If installed)
This light illuminates when there is a malfunction of an exhaust gas related component, and the system is not
functioning properly so that the exhaust gas regulation values are not satisfied. This light will illuminate when the igni-tion key is tuned to the "ON" position, and will go out after the engine start. If it illuminates while driving, or does notilluminate when the ignition key is turned to the "ON" position, take your car to your nearest authorized Hyundai dealerand have the system checked.
B260E01TB-GAT Seat Belt Warning Light
(Except E.C)
The seat belt warning light blinks for about 6 seconds when the ignition keyis turned from the "OFF" position to the "ON".
Page 66 of 463
1- 54 FEATURES OF YOUR HYUNDAI
B270A01A-AAT BRAKE PAD WEAR WARNING SOUND The front disc brake pads have wear indicators that should make a high-pitched squealing or scraping noise when new pads are needed. The sound may come and go or be heard all thetime when the vehicle is moving. It may also be heard when the brake pedal is pushed down firmly. Exces-sive rotor damage will result if the worn pads are not replaced. See your Hyundai dealer immediately.
B900A01A-GAT ACOUSTIC WARNING SOUND (If Installed) The acoustic warning chime sounds when the tail lights are on and the door in driver side is open. This prevents the battery from discharging when the car is left withthe tail lights on. The chime sounds until the tail lights are turned off.
B265A01B-GAT
Fuel Filter Warning Light-Red (Diesel Engine)
This light illuminates when the ignition switch is set to the "ON" position and goes off after the engine has started. Ifit lights up while the engine is running, it indicates that water has accumu- lated inside the fuel filter. If this hap-pens, remove the water from the fuel
filter. (Refer to "6-28 page")
B290A02TB-AAT Engine Coolant Tempera-
ture Indicator (If installed)
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool-ant is under pressure and could erupt and cause severe burns. Wait until the engine is cool before re-moving the radiator cap.
!
Type A These indicators show the temperature of the engine coolant when the ignition switch is ON. Red indicator illuminates if the temperature of the engine coolantis above 120±3°C (248±5.5°F). Blue indicator Illuminates if the tem-
perature of the engine coolant is below60±3°C (140±5.5°F). If the red indicator illuminates, pull over and stop as soon as possible and turnoff the engine. Then open the hood and check the coolant level (See "If the engine overheats" on the page 3-4.) andthe water pump drive belt. If you sus- pect cooling system trouble, have your cooling system checked by a Hyundaidealer as soon as possible. Type B The indicator shows the temperature of the engine coolant when the ignitionswitch is ON. The red indicator illuminates if the tem- perature of the engine coolant is above117±3°C (240±5.5°F). Do not continue driving with an over- heated engine. If your vehicle over-heats, refer to “Overheating” in the In- dex. NOTE: If the red engine temperature indica- tor illuminates, it indicates overheat- ing that may damage the engine.
Page 157 of 463
DRIVING YOUR HYUNDAI 2- 17
C160B01A-GAT Snowy or Icy Conditions To drive your vehicle in deep snow, it may be necessary to use snow tires orto install tire chains on your tires. If snow tires are needed, it is necessary to select tires equivalent in size andtype to the original equipment tires. Failure to do so may adversely affect the safety and handling of your car.Speeding, rapid acceleration, sudden brake applications, and sharp turns are potentially very hazardous prac-tices. During deceleration, use engine braking to the fullest extent. Sudden brake applications on snowy or icyroads may cause skids to occur. You need to keep sufficient distance be- tween the vehicle in front and yourvehicle. Also, apply the brake gently. It should be noted that installing tire chains on the tire will provide a greaterdriving force, but will not prevent side skids. NOTE: Tire chains are not legal in all prov- inces. Check province laws before fitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethylene glycol coolant in the cooling system. It is the only type ofcoolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump andprevents freezing. Be sure to replace or replenish your coolant in accor- dance with the maintenance schedulein Section 5. Before winter, have your coolant tested to assure that its freez- ing point is sufficient for the tempera-tures anticipated during the winter.
C160D01A-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect thebattery and cables as described in Section 6. The level of charge in your battery can be checked by your Hyun-dai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during cold weather. See Section 9 for recommendations. If youaren't sure what weight oil you should use, consult your Hyundai dealer.
Page 167 of 463
3- 4 WHAT TO DO IN AN EMERGENCY
D030A02TB-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the chargingsystem checked by your Hyundai dealer. 3. If engine coolant is running out un-
der the car or steam is coming out from the hood, stop the engine. Donot open the hood until the engine coolant has stopped running or the steaming has stopped. If there is novisible loss of engine coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it when you stop). WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
!
!
5. If the water pump drive belt is bro- ken or coolant is leaking out, stop the engine immediately and call the nearest Hyundai dealer for assis-tance.
Page 188 of 463
5- 4 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM & CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.1 L)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty.Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
NO. DESCRIPTION105
84
R I I I 120
96
R I
R
I I II I
90 72
R I I
R I I
R
I
7560
R I I I
60 48
R I
R
II I II I
45 36
R I I
R
30 24
R I II II I
15 12
R I I I
KILOMETERS X 1000 MONTHS
F030B06TB-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 40,000KM: "R"
See Note (1)
Page 217 of 463
6- 22 DO-IT-YOURSELF MAINTENANCE
Drive belts should be checked periodi- cally for proper tension and adjusted if necessary. At the same time, beltsshould be examined for cracks, wear, fraying or other evidence of deteriora- tion and replaced if necessary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine. After a belt is replaced, the new belt should be adjusted again after two or three weeks to eliminateslack resulting from initial stretching after use. G190B01TB-GAT CHECKING DRIVE BELTS (Diesel)
A/C comp.
Water pump pulley
G190B01TB
Alternator Power steering pump
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evidence of deterioration and replaced if neces- sary.Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 5.1~6 mm(0.2~0.24 in.)
G190A01A-GAT CHECKING DRIVE BELTS (Gasoline)
HTB186
1.1L
1.4L/1.6L Crankshaft pulley
Alternator
HTB220
Water Pump Pulley
9.5 ~11.0 mm (0.37 ~ 0.43 in.)Tensioner
Crankshaft pulley
Page 223 of 463
6- 28 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure.
G300A03TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer. WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the water might be ignited and result in a fire.
!
Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around. Clean the fuel around the fuel filter orthe injection pump before starting the engine to prevent fire. Finally, check each part if the fuel is leaking.
Page 269 of 463
FEATURES OF YOUR HYUNDAI 1- 3
!
CAUTION:
o Do not let any gasoline or water enter the tank. This would make it necessary to drain it out and to bleed the lines to avoid jamming the injection pump and damagingthe engine.
o In winter, in order to cut down
incidents due to freezing, paraffinoil may be added to the fuel if the temperature drops to below -10°C. Never use more than 20%paraffin oil. Biodiesel Commercially supplied biodiesel blends of no more than 5% biodiesel, com- monly known as "B5 biodiesel" may be used in your vehicle if it meets EN14214 or equivalent specifications. (EN stands for "European Norm"). The use of biofuels made from rapeseed methylester (RME), fatty acid methyl ester (FAME), vegetable oil methyl ester (VME) etc. or mixing diesel withbiodiesel will cause increased wear or damage to the engine and fuel system. Repair or replacement of worn or dam-aged components due to the use of non approved fuels will not be covered by the manufactures warranty.
CAUTION:
o Never use any fuel, whether diesel or B5 biodiesel that fails to meetthe latest petroleum industry speci- fication.
o Never use any fuel additives or treatments that are not recom-mended or approved by the ve- hicle manufacturer.
! ZB010C1-E "Alternative fuels" Fuels which contain methanol or etha- nol must not be used. ZB010F2-A Fuels for Cleaner Air To help contribute to cleaner air, Hyundai recommends that you usefuels treated with detergent additives, which help to prevent deposit forma- tion in the engine. These fuels will helpthe engines run cleaner and increase the Emission Control System perfor- mance.
ZB010D1-E Operation in Foreign Countries Drivers of vehicles which are to be operated in foreign countries must sat-isfy themselves that:
o The vehicle meets all local regula-
tions with respect to insurance, speci- fications etc..
o The correct types and grades of fuel are available for satisfactory opera-tion of the vehicle.
Page 315 of 463
FEATURES OF YOUR HYUNDAI 1- 49
SB210M1-E
CHARGING SYSTEM WARNING LIGHT
The charging system warning light should illuminate when the ignition switch is turned to the "ON" positionand should be extinguished when the engine is started. If the light fails to illuminate when the ignition is turned"ON" or fails to extinguish after starting the engine, the nearest Hyundai authorised repairer should be contacted.If the light illuminates whilst the vehicle is being driven, stop the vehicle as soon as it is safe to do so and check thecondition of the alternator drive belt. If the belt is in place and the tension is satisfactory, the advice of a Hyundaiauthorised repairer should be sought. SB2100I-E
DOOR OPEN (AJAR) WARNING LIGHT
The door ajar warning light indicates that a door is not correctly closed. Ensure that the light is extinguished prior to driving the vehicle.
B260B01FC-EAT
TAIL GATE OPEN WARNING LIGHT
The tail gate warning light indicates when the tail gate is open or is not fully closed. Ensure that the light has extin-guished prior to driving the vehicle.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt also drivesthe water pump.!
If failure of one of the circuits occurs, the required amount of pedal effort, pedal travel and stopping distance willbe increased. Use of the gearbox is recommended to assist in bringing the vehicle to rest. The vehicle must not bedriven once brake failure has occurred until the system has been repairered and is functioning normally.The braking system employs a vacuum servo in order that the pedal efforts are reduced. Power for the servo is derivedfrom the engine and therefore, in the event of the engine stopping or the vehicle being towed, pedal efforts willbe substantially increased.