light Hyundai Getz 2009 Workshop Manual

WHAT TO DO IN AN EMERGENCY 3- 3
HTB218
Discharged battery
Booster battery
WARNING:
The gas produced by the battery during the jump-start operation is highly explosive. If these instruc- tions are not followed exactly, seri-ous personal injury and damage to the vehicle may occur! If you are not sure how to follow this proce-dure, seek qualified assistance. Automobile batteries contain sul- furic acid. This is poisonous andhighly corrosive. When jump start- ing, wear protective glasses and be careful not to get acid on yourself,your clothing or on the car. 3. Attach the clamps of the jumper
cable in the exact order shown in theillustration. That is, first, attach oneclamp of the jumper cable to the positive (+) post or cable of the discharged battery. Then attach theother end of the same cable to the positive (+) post or cable of the booster battery. Next, using theother cable, attach one clamp to the negative (-) post or cable of the booster battery. Then attach theother end of that cable to a solid metal part of the engine away from the battery. Do not connect the cableto any moving part.
4. Start the engine in the car with the
booster battery and let it run for afew minutes. This will help to as- sure that the booster battery is fully charged. During the jumping opera-tion, run the engine in this vehicle at about 2,000 rpm.
5. Start your engine using the normal starting procedure. After the enginestarts, leave the jumper cables con- nected and let the engine run at fastidle or about 2,000 rpm for several minutes.
D020A02A-AAT JUMP STARTING!
o If you should accidentally get acid on
your skin or in your eyes, immedi- ately remove any contaminated cloth-ing and flush the area with clear water for at least 15 minutes. Then promptly obtain medical attention. Ifyou must be transported to an emer- gency facility, continue to apply wa- ter to the affected area with a spongeor cloth.
o The gas produced by the battery
during the jump-start operation ishighly explosive. Do not smoke or allow a spark or open flame in the vicinity.
o The battery being used to provide the jump start must be 12-volt. If youcannot determine that it is a 12-voltbattery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery, follow this procedure ex-actly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are not touching.
2. Turn off all unnecessary lights and accessories in both vehicles.

3- 4 WHAT TO DO IN AN EMERGENCY
D030A02TB-AAT IF THE ENGINE OVERHEATS If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the chargingsystem checked by your Hyundai dealer. 3. If engine coolant is running out under
the car or steam is coming out from the hood, stop the engine. Do notopen the hood until the engine cool- ant has stopped running or the steam- ing has stopped. If there is no visibleloss of engine coolant and no steam, leave the engine running and check to be sure the engine cooling fan isoperating. If the fan is not running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory,check for coolant leaking from the radiator, hoses or under the car. (If the air conditioning had been in use,it is normal for cold water to be draining from it when you stop). WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields.
WARNING:
While the engine is running, keep hair, hands, and clothing away from moving parts such as the fan anddrive belts to prevent injury.
!
!
5. If the water pump drive belt is broken or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance.
WARNING:

3- 8 WHAT TO DO IN AN EMERGENCY
HTB149
HTB4003
D060D01A-AAT 3. Loosen Wheel Nuts The wheel nuts should be loosened slightly before raising the car. To loosen the nuts, turn the wheel nut wrench handle counterclockwise. When doingthis, be sure that the socket is seated completely over the nut so it cannot slip off. For maximum leverage, posi-tion the wrench so the handle is to the right as shown in the drawing. Then, while holding the wrench near the endof the handle, pull up on it with steady pressure. Do not remove the nuts at this time. Just loosen them about one-half turn. D060E01A-AAT 4. Put the Jack in Place The base of the jack should be placed on firm, level ground. The jack should be positioned as shown in the drawing.
D060F02E-AAT 5. Raising the Car After inserting a wrench bar into the wheel nut wrench, install the wrench bar into the jack as shown in the draw- ing. To raise the vehicle, turn the wheelnut wrench clockwise. As the jack be- gins to raise the vehicle, double check that it is properly positioned and willnot slip. If the jack is on soft ground or sand, place a board, brick, flat stone or other object under the base of the jackto keep it from sinking. Raise the car high enough so that the fully inflated spare tire can be installed.To do this, you will need more ground clearance than is required to remove the flat tire.
HFC4022
Wrench bar
Wheel nut wrench

WHAT TO DO IN AN EMERGENCY 3- 9
D060G02Y-AAT 6. Changing Wheels Loosen the wheel nuts and remove them with your fingers. Slide the wheel off the studs and lay it flat so it cannotroll away. To put the wheel on the hub, pick up the spare tire, line up the holesWARNING:
Do not get under the car when it issupported by the jack! This is very dangerous as the vehicle could falland cause serious injury or death. No one should stay in the car while the jack is being used.
!
HTB228 WARNING:
Wheel and wheel covers may have sharp edges. Handle them carefully to avoid possible severe injury.Before putting the wheel into place, be sure that there is nothing on the hub or wheel (such as mud, tar,gravel, etc.) that interferes with the wheel from fitting solidly against the hub. If there is, remove it. Ifthere is not good contact on the mounting surface between the wheel and hub, the wheel nuts couldloosen and cause the loss of a wheel. Loss of a wheel may result in loss of control of the vehicle. Thismay cause serious injury or death.
!
with the studs and slide the wheel onto them. If this is difficult, tip the wheel slightly and get the top hole in thewheel lined up with the top stud. Then jiggle the wheel back and forth until the wheel can be slid over the other studs.
HTB229

4- 6 CORROSION PREVENTION AND APPEARANCE CARE
E040D01A-AAT Cleaning the Seat Belts To clean the seat belts, use a cloth or sponge with mild soap or detergent and warm water. Do not use strongdetergents, dye, bleach or abrasive materials on the seat belts as this may weaken the fabric.While cleaning the belts, inspect them for excessive wear, cuts, fraying or other signs of damage and replacethem if necessary.
E040C01A-AAT Cleaning the Carpets Use a foam-type carpet cleaner. Clean- ers of this type are available in aerosolcans in liquid form or powder. Read the instructions and follow them exactly. Using a vacuum cleaner with the ap-propriate attachment, remove as much dirt from the carpets as possible. Apply the foam following the manufacturer'sdirections, then rub in overlapping circles. Do not add water. These clean- ers work best when the carpet is keptas dry as possible.
will keep your leather lustrous, beautiful and ensure you have many years of wear.Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughlywash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leatherbecomes soiled. During tanning operations, sufficient oils are incorporated through process- ing that none need be applied during the life of the leather. Oil applied to thefinished surface will in no way help the leather and may do more harm than good. Varnishes and furniture polishesshould never be used under any con- ditions.
E040A01A-AAT CLEANING THE INTERIOR To Clean the Vinyl Upholstery To clean the vinyl upholstery, first re- move loose dirt and dust with a vacuum cleaner. Then apply a solution of mildsoap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the surface to loosen the dirt,then wipe with a clean damp sponge or cloth. If all the dirt stains are not re- moved, repeat this procedure until theupholstery is clean. Do not use gaso- line, solvent, paint thinner or other strong cleaners. E040B01A-AAT To Clean the Leather Upholstery (If installed) In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt must be cleaned off or itmay work into the surface of the leather, causing damage. Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water

DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT GENERAL CHECKS Engine Compartment The following should be checked regu-larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo-
nents)
o Power steering fluid level
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torgue
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)

6- 20 DO-IT-YOURSELF MAINTENANCE
HTB293
4. Replace the two filters.
5. Installation is the reverse order of disassembly.
CAUTION:
Be sure to install the climate control air filter in the direction of the arrow sign. Unless, it may cause noise ordeterioration. G150A01A-GAT CHECKING STEERING WHEEL FREE-PLAY To check the steering wheel free-play, stop the car with the wheels pointed straight ahead and gently move thesteering wheel back and forth. Use very light finger pressure and be sen- sitive to changes in resistance thatmark the limits of the free-play. If the freeplay is greater than specified, have it inspected by your Hyundai dealerand adjusted or repaired if necessary.
G150A01TB
30 mm (1.18 in.)
!
HTB291
2. Remove the cable and the wiring from the filter cover.
HTB292
3. Remove the filter cover to push the upside of the filter cover.

DO-IT-YOURSELF MAINTENANCE 6- 21
G160A01A-GAT CHECKING CLUTCH PEDAL FREE-PLAY
G160A01E
6 ~ 13 mm (0.24 ~ 0.51 in.)
With the engine off, press lightly on the clutch pedal until you feel a change in resistance. This is the clutch pedalfree-play. The free-play should be within the limits specified in the illustration. If it is not, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary.G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE
G180A01L
45.1 mm (1.78 in.)
You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down on the brake pedal several times and thenhold it down with a force of about 490 N (50 Kg, 110 lbs). The brake pedal clearance is the distance from the topsurface of the brake pedal to the as- phalt sheeting under the floor mat. If the brake pedal clearance is notwithin the limits specified in the illustra- tion, have it inspected by your Hyundai dealer and adjusted or repaired if nec-essary.G170A01A-GAT CHECKING BRAKE PEDAL FREE-PLAY
HXGS508
3 ~ 8 mm (0.12 ~ 0.31 in.)
With the engine off, press down on the brake pedal several times to reduce the vacuum in the brake booster.Then, using your hand, press down slowly on the brake pedal until you feel a change in resistance. This is thebrake pedal free-play. The free-play should be within the limits specified in the illustration. If it is not,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

DO-IT-YOURSELF MAINTENANCE 6- 23
G200A01A-AAT CHECKING AND REPLACING FUSESReplacing a Fusible Link
G200A01L
A fusible link will melt if the electrical circuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection. CAUTION:
When replacing a fusible link, neveruse anything but a new fusible link with the same or lower amperage rating. Never use a piece of wire ora higher-rated fusible link. This could result in serious damage and create a fire hazard.
!
G200B02A-AAT Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found low on the dashboard on the driver's side.Inside the box you will find a list show- ing the circuits protected by each fuse. If any of your car's lights or otherelectrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see thatthe metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure: HTB180
Melted
Good

6- 24 DO-IT-YOURSELF MAINTENANCE
sory you can temporarily get along without (the radio or cigarette light- er, for example). Always rememberto replace the borrowed fuse. CAUTION:
A burned-out fuse indicates thatthere is a problem in the electricalcircuit. If you replace a fuse and it blows as soon as the accessory is turned on, the problem is seriousand should be referred to a Hyun- dai dealer for diagnosis and repair. Never replace a fuse with anythingexcept a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damageand create a fire hazard. NOTE: See page 6-36 for the fuse panel descriptions.
!
G200B02L
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repairedor replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of thesame or lower rating from an acces-
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the fusebox to simplify this operation).
3. Be sure to check all other fuses
even if you find one that appears tohave burned out.
HTB223Good B
urned out